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  9. Sauder 411802 User manual

Sauder 411802 User manual

NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
English pg 1-21
Français pg 22-24
Español pg 25-28
Wardrobe/Storage Cabinet
Share your journey!
Store behind
closed doors.
Table of Contents Assembly Tools Required
3
4-5
6-21
22-24
25-28
29-30
31
Part Identification
Hardware Identification
Assembly Steps
Français
Español
Safety
Warranty
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
Skip the power trip.
This time.
A RIGHT END (1)
B LEFT END (1)
C TOP (1)
D2 BOTTOM (1)
D50 RIGHT DRAWER SIDE (1)
D51 LEFT DRAWER SIDE (1)
D175 DRAWER BACK (1)
D983 DRAWER BOTTOM (1)
E BACK (1)
F SHELF (1)
H DOOR (2)
I ADJUSTABLE SHELF (1)
J FRONT SKIRT (1)
K SIDE SKIRT (2)
L DRAWER FRONT (1)
M65 DRAWER BRACE (1)
P TOP MOLDING (1)
V V LARGE BALLAST (2)
WW SMALL BALLAST (2)
Part Identification
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the edge
to help distinguish similar parts from each other. Use this part identification to help identify similar parts.
Page 2
Part Identification
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the edge
to help distinguish similar parts from each other. Use this part identification to help identify similar parts.
Now you know
our ABCs.
Page 3
A
B
C
D2
H
J
F
E
H
I
K
P
D50
D51
D175
D983
L
M65
K
VV
VV
WW
WW
Hardware Identification
Page 4
ROD - 1
21A
10F TWIST-LOCK®
FASTENER - 10
ROD HANGER - 2
7A
HIDDEN CAM - 1
1F 1G SAFETY
BRACKET - 1
DOOR STOP - 1
4I
18E ADJUSTABLE
GLIDE - 4
PROPEL
NUT - 4
14M
FOOT - 2
32E
SIDE FOOT - 2
31E
LARGE PULL - 2
102K
PULL - 1
35K
METAL PIN - 4
1R RUBBER
SLEEVE - 4
2R
NAIL - 52
1N5L WARNING LABEL - 1
(Refer to the last step for proper
location and application)
WARNING
Serious or fatal crushing injuries can occur
from furniture tip-over. To help prevent
tip-over:
• Place heaviest items in the lowest drawers.
• Unless specifically designed to accommodate, do not
set TVs or other heavy objects on top of this product.
• Never allow children to climb or hang on drawers,
doors, or shelves.
• Never open more than one drawer at a time.
• If equipped with a drawer interlock system, do not
defeat or remove it.
Use of tip-over restraints may only reduce, but not
eliminate, the risk of tip-over.
This is a permanent label. Do not attempt to remove!
CABINET LEFT - 1
40CB
CABINET RIGHT - 1
40CA DRAWER RIGHT - 1
40CC DRAWER LEFT - 1
40CD
CAM SCREW - 1
8F
HINGE - 6
13H
DRAWER FRONT
BRACKET - 1
9G
Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
Page 5
BLACK 1-7/8" FLAT HEAD SCREW - 5
2S
BLACK 7/8" MACHINE SCREW - 6
37S
BLACK 9/16" LARGE HEAD SCREW - 7
1S
BLACK 9/16" WAFER HEAD SCREW - 4
33S
BLACK 1/2" FLAT HEAD SCREW - 12
11S
GOLD 5/16" FLAT HEAD SCREW - 8
3S
BLACK 3" PAN HEAD SCREW - 2
84S
30S BLACK 1-9/16" FLAT HEAD SCREW - 5
Step 1
å Assemble your unit on a carpeted floor or on the empty
carton to avoid scratching your unit or the floor.
å
Page 6
10F
10F
10F
C
F
Do not tighten the TWIST-LOCK® FASTENERS in this step.
To begin assembly, push a TWIST-LOCK®
FASTENER (10F) into the large holes in the TOP (C)
and SHELF (F).
StepStep 2
Page 7
GOLD 5/16" FLAT HEAD SCREW
(4 used for the RAILS)
3S
Remember:
Righty tighty.
Lefty loosey.
A
B
7A
BLACK 9/16" LARGE HEAD SCREW
(2 used for the ROD HANGERS)
1S
Long finished edge
Roller end
Long finished edge
å Fasten the CABINET RIGHT (40CA) and CABINET
LEFT (40CB) to the ENDS (A and B). Use four GOLD
5/16" FLAT HEAD SCREWS (3S).
å Fasten the ROD HANGERS (7A) to the ENDS (A and B).
Use two BLACK 9/16" LARGE HEAD SCREWS (1S).
Roller end
Step
å Fasten the LEFT END (B) to the TOP (C) and SHELF (F).
Tighten four TWIST-LOCK® FASTENERS.
Step 3
Page 8
B
C
1. Insert the dowel end of the FASTENER into the hole of
the adjoining part.
NOTE: The dowel end of the FASTENER must remain
fully inserted in the hole of the adjoining part while
locking the FASTENER.
2. Tighten the FASTENER with a Phillips screwdriver as
tight as possible.
Finished edge
Edge with
TWIST-LOCK®
FASTENERS
Dowel end
Long finished edge
Surface with
TWIST-LOCK®
FASTENERS
Do not stand the unit upright without the
BACK fastened. The unit may collapse.
Caution
F
Surface with
TWIST-LOCK®
FASTENERS
How to use this TWIST-LOCK®FASTENER
StepStep 4
å Fasten the RIGHT END (A) to the TOP (C) and SHELF (F).
Tighten four TWIST-LOCK® FASTENERS.
å Fasten the TOP MOLDING (P) to the TOP (C). Tighten two
TWIST-LOCK® FASTENERS.
Page 9
C
FA
P
Long finished edge
Wide edge
Step
å Push the DOOR STOP (4I) into the hole in the TOP (C).
å Fasten the BOTTOM (D2) to the ENDS (A and B). Use four
BLACK 1-7/8" FLAT HEAD SCREWS (2S).
Step 5
Page 10
D2
C
4I
A
B
Rounded edge
BLACK 1-7/8" FLAT HEAD SCREW
(4 used in this step)
2S
Surface with
more holes
StepStep 6
å Slide the FEET (31E and 32E) into the notches in
the SKIRTS (J and K).
å Use a hammer to drive a PROPEL NUT (14M) into
the holes in the FEET (31E and 32E). Now, turn an
ADJUSTABLE GLIDE (18E) into each PROPEL
NUT as shown in the upper diagram.
å Fasten the SKIRTS (J and K) to the BOTTOM (D2).
Use four BLACK 9/16" WAFER HEAD
SCREWS (33S) through the FEET and into the
BOTTOM as shown in the lower diagram.
å NOTE: To raise a corner of the unit, turn the
ADJUSTABLE GLIDE counter-clockwise. To lower
a corner, turn the ADJUSTABLE GLIDE clockwise.
Page 11
D2
J
K
K
J
K
K
18E
14M
31E
31E
32E
32E
Insert the ADJUSTABLE
SHELF (I) between the
ENDS (A and B) before
turning over the unit.
I
A
B
BLACK 9/16" WAFER HEAD SCREW
(4 used in this step)
33S
(4 used)
Step
å Carefully turn your unit over onto its front edges. Unfold the
BACK (E) and lay it over your unit.
å Make equal margins along all four edges of the BACK (E).
Push on opposite corners of your unit if needed to make
it "square".
å Fasten the BACK (E) to your unit using the NAILS (1N).
å NOTE: Be sure to tap NAILS into the holes that line up over
the SHELF (F).
å NOTE: Perforations have been provided for access through
the BACK. Carefully cut out the hole if needed.
å Fasten the BALLASTS (VV and WW) to the BOTTOM (D2).
Use two BLACK 3" PAN HEAD SCREWS (84S).
Step 7
Page 12
Do not stand the unit upright without the
BACK fastened. The unit may collapse.
Caution
NAIL
(52 used in this step)
1N
E
These holes must line up over the SHELF (F).
VV
VV
WW
WW
BLACK 3" PAN HEAD SCREW
(2 used in this step)
84S
D2
StepStep 8
å Fasten three HINGES (13H) to each DOOR (H). Use twelve
BLACK 1/2" FLAT HEAD SCREWS (11S).
Page 13
H
H
BLACK 1/2" FLAT HEAD SCREW
(12 used in this step)
11S
13H
13H
Step
å Carefully stand your unit upright.
å Before fastening the DOOR to your unit, be sure the
mounting screw is against the stops as shown in the right
diagram. If it isn't, loosen the mounting screw to slide it
against the stops. Then tighten the mounting screw.
å Fasten a DOOR (H) to the LEFT END (B). Use the screws
in the HINGES. See the next step for adjustments.
å Fasten a LARGE PULL (102K) to the DOOR (H). Use two
BLACK 7/8" MACHINE SCREWS (37S).
å Repeat this step for the other door.
Step 9
Page 14
H
B
BLACK 7/8" MACHINE SCREW
(4 used for the PULLS)
37S
Pro Tip: Lift with your
legs. And, you know,
your arms.
Stop
Hinge
Mounting
screw
102K
StepStep 10
å Refer to the enlarged diagram to identify the parts on the HINGES.
å The DOORS may need some adjustments. Follow the text below to make
needed adjustments.
å DOOR ADJUSTMENTS:
å To adjust the DOORS from side to side (horizontal), loosen the mounting
screw several turns, then turn the adjusting screw in or out. Tighten the
mounting screw after making adjustments.
å To adjust the DOORS up and down (vertical), loosen both vertical adjustment
screws. Move the DOORS up or down to the desired location. Tighten the
screws after making adjustments.
å To adjust the DOORS in or out (depth), loosen the mounting screw one turn
and move the DOORS in or out, as needed. Tighten the mounting screw after
making adjustments.
Page 15
Adjusting screw (horizontal) Mounting screw (depth)
(vertical adjustment)
Step
å Turn a CAM SCREW (8F) into the DRAWER FRONT (L).
å Push a HIDDEN CAM (1F) into the DRAWER BRACE (M65).
Step 11
Page 16
M65
L
Do not tighten the HIDDEN CAM in this step.
Arrow
Arrow
The arrow in the HIDDEN
CAM must point toward the
hole in the edge of the board.
Hole
1F
8F
StepStep 12
Page 17
å Pull the DRAWER FRONT BRACKETS (9G) apart and slide them into
the grooves in the DRAWER SIDES (D50 and D51). You may need to
gently tap them in with a hammer.
å NOTE: The DRAWER FRONT BRACKETS are marked "RH" and "LH"
for easy identification.
å Fasten the DRAWER FRONT (L) to the DRAWER FRONT
BRACKETS (9G). Use four BLACK 9/16" LARGE HEAD SCREWS (1S).
å Slide the DRAWER BOTTOM (D983) into the grooves in the
DRAWER SIDES (D50 and D51) and DRAWER FRONT (L).
L
9G
9G
L
With the palm of your hand,
tap the DRAWER BOTTOM
down into the groove.
Groove
Unfinished surface
9G
1st
2nd
BLACK 9/16" LARGE HEAD SCREW
(4 used in this step)
1S
D51
D983
D51
D50
D50
VIEW THE T-SLOT BOX VIDEO
StepStep 13
Page 18
å Fasten the DRAWER BRACE (M65) to the DRAWER FRONT (L). Tighten one
HIDDEN CAM.
å Fasten the DRAWER BACK (D175) to the DRAWER SIDES (D50 and D51) and
DRAWER BRACE (M65). Use five BLACK 1-9/16" FLAT HEAD SCREWS (30S).
1
2
1st
2nd
Surface with
HIDDEN CAM
D175
D51
D50
L
VIEW THE T-SLOT BOX VIDEO
30S
Start each screw a few turns before
completely tightening any of them.
BLACK 1-9/16" FLAT HEAD SCREW
(5 used in this step)
M65
M65
StepStep 14
Page 19
Almost time to
celebrate! With a nap.
å Fasten the DRAWER RIGHT (40CC) and DRAWER LEFT (40CD)
to the DRAWER SIDES (D50 and D51). Use four GOLD 5/16"
FLAT HEAD SCREWS (3S) through holes #2 and #4.
å Fasten the PULL (35K) to the DRAWER FRONT (L). Use two
BLACK 7/8" MACHINE SCREWS (37S).
L
35K
Roller end
Roller end
BLACK 7/8" MACHINE SCREW
(2 used for the PULL)
37S
1
2
3
4
1
2
3
4
GOLD 5/16" FLAT HEAD SCREW
(4 used in this step)
3S
D51
D50
Step
å Place your unit into its final position against a wall.
å Push the RUBBER SLEEVES (2R) over the METAL PINS (1R). Insert
the METAL PINS into the hole locations of your choice in the ENDS (A
and B). Set the ADJUSTABLE SHELF (I) onto the METAL PINS.
å Set the ROD (21A) onto the ROD HANGERS on the ENDS (A and B).
å To insert the drawer into your unit, tip the front of the drawer down
and drop the rollers on the drawer behind the rollers on the unit. Lift
the front of the drawer up and slide it into the unit.
å To make adjustments to the drawer, loosen the SCREWS in the
DRAWER FRONT BRACKETS, make needed adjustments, and tighten
the SCREWS.
Step 15
Page 20
1R
2R
A
B
I
21A
(4 used)

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