Sauder Carson Forge 420422 User manual

NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
English pg 1-23
Français pg 24-26
Español pg 27-29
Lot # 388721 03/10/16
Purchased: __________________
Be sure to give us a ring before
making any returns. 1-800-523-3987
Side Table
Carson Forge Collection | Model 420422
Need help? Visit Sauder.com to view video assembly tips or chat with a live rep.
Prefer the phone? Call 1-800-523-3987.
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One heck of a sidekick.

Table of Contents Assembly Tools Required
3
4
5-23
24-26
27-29
30
31
Part Identification
Hardware Identification
Assembly Steps
Français
Español
Safety
Warranty
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
Skip the power trip.
This time.
420422 www.sauder.com/servicesPage 2

Part Identification
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the edge
to help distinguish similar parts from each other. Use this part identification to help identify similar parts.
A RIGHT END (1)
B LEFT END (1)
C TOP (1)
D SHELF/BOTTOM (2)
E PULL-OUT SHELF (1)
F BACK (1)
G DOOR (1)
H ADJUSTABLE SHELF (1)
I RIGHT FRONT LEG (1)
J LEFT FRONT LEG (1)
K REAR LEG (2)
L PULL-OUT MOLDING (1)
M LOWER END MOLDING (2)
N UPPER END MOLDING (2)
Now you know
our ABCs.
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A
B
C
D
E
F
G
H
I
J
K
L
M
N
D
K
N
M

Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
420422 www.sauder.com/servicesPage 4
FOOT - 4
38E
87M CORNER ACCENT - 2
(EXTENSION SET SHOWN SEPARATED)
OEXTENSION RAIL - 2 PEXTENSION SLIDE - 2
GOLD 1" MACHINE SCREW - 1
50S
BLACK 1/2" FLAT HEAD SCREW - 4
11S
BLACK 9/16" FLAT HEAD SCREW - 8
32S
CAM SCREW - 6
8F
SILVER 1/2" MACHINE SCREW - 2
38S
DOOR STOP - 1
4I
BROWN 1" FLAT HEAD SCREW - 4
12S
GOLD 5/16" FLAT HEAD SCREW - 4
3S
NAIL - 18
1N
CAM DOWEL - 12
2F
HIDDEN CAM - 18
1F
CAM COVER - 3
12P METAL PIN - 4
1R RUBBER SLEEVE - 4 2R
TACK GLIDE - 4
12E
BLACK 2-1/4" FLAT HEAD SCREW - 4
26S
14H HINGE - 2
KNOB/BACKPLATE - 1
130K

Step 1 Look for this icon. It means a
video assembly tip is available at
www.sauder.com/services/tips
å Assemble your unit on a carpeted floor or on the empty
carton to avoid scratching your unit or the floor.
å Push eighteen HIDDEN CAMS (1F) into the ENDS (A
and B), SHELF/BOTTOMS (D), and PULL-OUT SHELF (E).
Then, insert the metal end of twelve CAM DOWELS (2F) into
the HIDDEN CAMS in the ENDS and SHELF/BOTTOMS.
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E
1F
Do not insert
CAM DOWELS
into these edges.
A
B
D
D
Arrow
1F
2F
Insert the metal end of the CAM
DOWEL into the HIDDEN CAM.
Arrow
Do not tighten the HIDDEN CAMS in this step.
Arrow
1F
2F
Arrow
(18 used)
(12 used)
Arrow
Hole
Scan this QR code or go to this address:
http://qr.sauder.com/?ID=1455
to watch a video on how to assemble your unit.

Step 2
å Turn six CAM SCREWS (8F) into the FRONT LEGS (I and J)
and PULL-OUT MOLDING (L).
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8F
I
J
L
(6 used)
Remember:
Righty tighty.
Lefty loosey.

å Fasten a CORNER ACCENT (87M) to the FRONT LEGS (I and J).
Use two SILVER 1/2" MACHINE SCREWS (38S).
Step 3
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I
J
87M
87M
SILVER 1/2" MACHINE SCREW
(2 used in this step)
38S

Step 4
å Fasten the FRONT LEGS (I and J) to the ENDS (A and B).
Tighten four HIDDEN CAMS.
420422 www.sauder.com/servicesPage 8
I
J
A
B
Surface with
HIDDEN CAMS
Surface with
HIDDEN CAMS
1
2
Angled edge
Angled edge
These edges should be even.
These edges should be even.

å Carefully turn your ENDS (A and B) over.
å Turn eight BLACK 9/16" FLAT HEAD SCREWS (32S) into the
ENDS (A and B) until the shoulders of the SCREWS rest on the
surfaces of the ENDS.
å Slide the END MOLDINGS (M and N) onto the ENDS (A and B)
until they are against the FRONT LEGS (I and J). Line up the
grooves in the MOLDINGS over the heads of the SCREWS in
the ENDS.
Step 5
420422www.sauder.com/services Page 9
A
B
I
J
N
M
N
M
Surface without
HIDDEN CAMS
Surface without
HIDDEN CAMS
These edges
should be even.
Apply pressure with your hands
as you guide the MOLDINGS over
the SCREWS and onto the ENDS.
BLACK 9/16" FLAT HEAD SCREW
(8 used in this step)
32S
Shoulder

Step 6
å Fasten the REAR LEGS (K) to the ENDS (A and B). Use
four BLACK 2-1/4" FLAT HEAD SCREWS (26S).
å NOTE: You should start each SCREW a few turns before
completely tightening any of them.
420422 www.sauder.com/servicesPage 10
A
B
K
K
Flat edge
Flat edge
BLACK 2-1/4" FLAT HEAD SCREW
(4 used in this step)
26S

å Fasten the SHELF/BOTTOMS (D) to the RIGHT END (A).
Tighten four HIDDEN CAMS.
Step 7
420422www.sauder.com/services Page 11
A
I
D
D
Surface with
HIDDEN CAMS
Surface with
HIDDEN CAMS
Rounded edge
Start Tighten
Arrow
Minimum
190 degrees
Caution
Risk of damage or
injury. HIDDEN CAMS
must be completely
tightened. HIDDEN
CAMS that are not
completely tightened
may loosen, and parts
may separate. To
completely tighten:
Arrow
Maximum
210 degrees
These holes must be here.
These holes must be here.
Don't worry. It isn't
Rome. This can be built
in a day.

Step 8
å Fasten the LEFT END (B) to the SHELF/BOTTOMS (D).
Tighten four HIDDEN CAMS.
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D
D
B
J
Arrow
Minimum
190 degrees
Maximum
210 degrees

å Carefully stand your unit upright.
å Fasten the TOP (C) to the ENDS (A and B). Tighten four
HIDDEN CAMS.
Step 9
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B
A
C
I
J
Curved edge
Arrow
Minimum
190 degrees
Maximum
210 degrees

Step 10
å Separate the EXTENSION SLIDES (P) from the EXTENSION RAILS (O)
as shown in the upper diagram. Be prepared, the parts are greasy.
å Fasten the EXTENSION RAILS (O) to the ENDS (A and B). Use four
GOLD 5/16" FLAT HEAD SCREWS (3S).
å NOTE: For each EXTENSION RAIL, turn a SCREW into the hole
shown in the enlarged diagram. Then, slide the inner cartridge of the
EXTENSION RAIL in to find the other hole that lines up with the hole in
the END. Turn a SCREW into this hole.
420422 www.sauder.com/servicesPage 14
B
A
O
O
Push the release lever in and pull the SLIDE from the RAIL.
OP
GOLD 5/16" FLAT HEAD SCREW
(4 used in this step)
3S
Open end

å Carefully turn your unit over onto its front edges. Lay the BACK (F)
over your unit.
å Make equal margins along both side and bottom edges of the
BACK (F). Push on opposite corners of your unit if needed to make
it "square".
å Fasten the BACK (F) to your unit using the NAILS (1N).
å NOTE: Be sure to tap NAILS into the holes that line up over the
upper SHELF/BOTTOM (D).
å NOTE: Perforations have been provided for access through the
BACK. Carefully cut out the holes needed.
Step 11
420422www.sauder.com/services Page 15
These holes must line up over
the SHELF/BOTTOM (D).
Edge without holes.
F
NAIL
(18 used in this step)
1N

Step 12
å Push a FOOT (38E) over the bottom edge of each LEG (I, J, and K).
å With a hammer, gently tap a TACK GLIDE (12E) through the holes of
the FEET (38E).
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J
I
K
38E
38E
12E
K
Now might be a
good time to refresh
your drink.

å Fasten the PULL-OUT MOLDING (L) to the PULL-OUT
SHELF (E). Tighten two HIDDEN CAMS.
å Fasten the EXTENSION SLIDES (P) to the PULL-OUT
SHELF (E). Use four BROWN 1" FLAT HEAD SCREWS (12S).
Step 13
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E
L
E
P
PL
Surface with
HIDDEN CAMS
Surface without
HIDDEN CAMS
BROWN 1" FLAT HEAD SCREW
(4 used in this step)
12S
Open end
Open end
1
2

Step 14
å NOTE: You have the option of fastening your door to the
right or the left side of your unit. The following steps will
show the door being fastened to the right side of your unit.
420422 www.sauder.com/servicesPage 18
DOOR OPENS RIGHT
DOOR OPENS LEFT

å Fasten the HINGES (14H) to the DOOR (G). Use four
BLACK 1/2" FLAT HEAD SCREWS (11S).
Step 15
420422www.sauder.com/services Page 19
G
BLACK 1/2" FLAT HEAD SCREW
(4 used in this step)
11S
14H

Step 16
å Carefully stand your unit upright.
å Before fastening the DOOR to your unit, be sure the mounting screw is against
the stops as shown in the right diagram. If it isn't, loosen the mounting screw
to slide it against the stops. Then tighten the mounting screw.
å Fasten the DOOR (G) to the RIGHT END (A). Use the screws in the HINGES.
å Fasten a KNOB/BACKPLATE (130K) to the DOOR (G). Use a GOLD 1"
MACHINE SCREW (50S).
å Push the DOOR STOP (4I) into the hole on the SHELF/BOTTOM (D).
420422 www.sauder.com/servicesPage 20
G
D
A
130K
4I
GOLD 1" MACHINE SCREW
(1 used in this step)
50S
Mounting
screw
Stop
Hinge