Sauder 420566 User manual

sauder.com
4-Drawer Chest
Model 420566
NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
Enlish p 1-22
Français p 23-25
Español p 26-28
Lot # 530942 07/01/19
Purchased: __________________
sauder.com
CONTACT US FIRST
BEFORE MAKING ANY RETURNS TO THE STORE.
Share your journey!
sauder.com
CONTACT US FIRST
BEFORE MAKING ANY RETURNS TO THE STORE.
Visit sauder.com/service to order replacement parts, view video assembly tips, or chat with a live rep.
Prefer the phone? Give us a rin at 1-800-523-3987.
Customer Service is available Monday-Friday - 9 a.m. to 5:30 p.m. EST (except holidays)
Stu a sock in it.
Or two.

Part Identification
Hardware Identification
Assembly Steps
Français
Español
Safety
Warranty
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
Skip the power trip.
This time.
Table of Contents Assembly Tools Required
2-3
4
5-22
23-25
26-28
29-30
31
420566 www.sauder.com/servicePae 2
Now you know
our ABCs.
Part Identification
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the ede
to help distinuish similar parts from each other. Use this part identification to help identify similar parts.
A RIGHT END (1)
B LEFT END (1)
C2 TOP (1)
D2 BOTTOM (2)
D10 RIGHT DRAWER SIDE (1)
D11 LEFT DRAWER SIDE (1)
D132 LARGE RIGHT DRAWER SIDE (3)
D138 LARGE LEFT DRAWER SIDE (3)
D174 DRAWER BACK (1)
D175 LARGE DRAWER BACK (3)
D983 DRAWER BOTTOM (4)
E BACK (1)
F LARGE BACK (1)
G RIGHT FRONT LEG (1)
H LEFT FRONT LEG (1)
I REAR LEG (2)
J DRAWER FRONT (1)
K LARGE DRAWER FRONT (3)
L END MOLDING (2)
M65
DRAWER BRACE (4)
(Hidden part usin recycled
material. Color may vary.)

Part Identification
420566www.sauder.com/service Pae 3
M65
D10
D983
D11
D132
D983
D138
D175
D174
M65
A
B
C2
D2
E
G
H
I
D2
I
F
J
K
L
L

Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
420566 www.sauder.com/servicePae 4
BLACK 9/16" LARGE HEAD SCREW - 14
1S
METAL PIN - 4
1R
NAIL - 16
1N
BLACK 9/16" FLAT HEAD SCREW - 4
32S
30S BLACK 1-9/16" FLAT HEAD SCREW - 20
BLACK 2-1/4" FLAT HEAD SCREW - 6
26S
BLACK 1-1/8" MACHINE SCREW - 3
21S
3S GOLD 5/16" FLAT HEAD SCREW - 32
SILVER 3/4" MACHINE SCREW - 12
20S
40DA UNIVERSAL
CABINET RAIL - 840DC DRAWER RIGHT - 4 40DD DRAWER LEFT - 4 10A SLIDE
CAM - 8 12E TACK GLIDE - 4
METAL
BRACKET - 4
2G7F TWIST-LOCK®
FASTENER - 8
PULL - 6
74K
CAM SCREW - 10
8F
HIDDEN
CAM - 10
1F KNOB - 3 5K
FURNITURE TIPPING RESTRAINT KIT - 1
97

Step 1 Look for this icon. It means a
video assembly tip is available at
www.sauder.com/service/tips
420566www.sauder.com/service Pae 5
Do not tihten the TWIST-LOCK® FASTENERS in this step.
7F
å Assemble your unit on a carpeted floor or on the
empty carton to avoid scratchin your unit or the floor.
å To bein assembly, push a SAUDER TWIST-LOCK®
FASTENER (7F) into the lare holes in the ENDS (A
and B) and BOTTOMS (D2).
A
B
Some assembly
(and snacks) required.
D2
D2
7F

Step 2
420566 www.sauder.com/servicePae 6
Arrow
Arrow
1F
The arrow in the HIDDEN
CAM must point toward the
hole in the ede of the board.
Hole
å Push ten HIDDEN CAMS (1F) into the ENDS (A and B) and
DRAWER BRACES (M65).
1F
Arrow
A
B
M65
M65
M65
M65
Arrow
1F
(10 used)

Step 3
420566www.sauder.com/service Pae 7
8F
å Turn ten CAM SCREWS (8F) into the FRONT LEGS (G
and H) and DRAWER FRONTS (J and K).
G
H
K
K
K
J
(10 used)

Step 4
420566 www.sauder.com/servicePae 8
A
B
H
G
å Fasten the ENDS (A and B) to the FRONT LEGS (G and H).
Tihten six HIDDEN CAMS.
1
2
LEFT END ASSEMBLY
RIGHT END ASSEMBLY
Surface with
HIDDEN CAMS
Ede with
TWIST-LOCK®
FASTENERS
These surfaces
should be even.
The FRONT LEG will
overhan this ede.
Surface with
HIDDEN CAMS
These surfaces
should be even.
Ede with
TWIST-LOCK®
FASTENERS
The FRONT LEG will
overhan this ede.

Step 5
420566www.sauder.com/service Pae 9
A
B
å Lay the ENDS (A and B) flat on the floor exactly as shown.
å Turn four BLACK 9/16" FLAT HEAD SCREWS (32S) into the
ENDS (A and B) until the shoulders of the SCREWS rest on the
surfaces of the ENDS.
å NOTE: Do not overtihten the SCREWS.
å Slide the END MOLDINGS (L) onto the ENDS (A and B). Line up
the rooves in the MOLDINGS over the heads of the SCREWS in
the ENDS.
å NOTE: If the MOLDING comes up o of the SCREWS, remove it
and slide it on aain.
LEFT END ASSEMBLY
RIGHT END ASSEMBLY
These edes
should be even.
These edes
should be even.
Shoulder
Apply pressure with your hands
as you uide the MOLDINGS over
the SCREWS and onto the ENDS.
Shoulder
Apply pressure with your hands
as you uide the MOLDINGS over
the SCREWS and onto the ENDS.
Surface without
HIDDEN CAMS
Surface without
HIDDEN CAMS
BLACK 9/16" FLAT HEAD SCREW
(4 used in this step)
32S
32S
L
L

Step 6
420566 www.sauder.com/servicePae 10
å Stand the ENDS (A and B) upriht as shown and fasten
the REAR LEGS (I) to the ENDS (A and B). Use six BLACK
2-1/4" FLAT HEAD SCREWS (26S).
LEFT END ASSEMBLY
RIGHT END ASSEMBLY
Surface with
HIDDEN CAMS
Surface with
HIDDEN CAMS
These surfaces
should be even.
Ede with
TWIST-LOCK®
FASTENERS
Ede with
TWIST-LOCK®
FASTENERS
These surfaces
should be even.
The BACK LEG will
overhan this ede.
The BACK LEG will
overhan this ede.
BLACK 2-1/4" FLAT HEAD SCREW
(6 used in this step)
26S
I
I
26S
A
B

Step 7
420566www.sauder.com/service Pae 11
å Fasten the UNIVERSAL CABINET RAILS* (40DA) to the
ENDS (A and B). Use sixteen GOLD 5/16" FLAT HEAD
SCREWS (3S) throuh holes #1 and #4.
å *patent pendin lide system
GOLD 5/16" FLAT HEAD SCREW
(16 used in this step)
3S
3
2
1
1
2
3
4
4
Glide end
Glide end
A
B
H
G
1
2
3
41
2
3
4
1
2
3
4
3
2
1
4
3
2
1
4
3
2
1
4
Surface
with
TWIST
-
LOCK®
FASTENERS
Surface
with
TWIST
-
LOCK®
FASTENERS
VIEW THE DRAWER GLIDE VIDEO

Step 8
420566 www.sauder.com/servicePae 12
Do not stand the unit upriht without the
BACK fastened. The unit may collapse.
Caution
å Fasten the LEFT END (B) to the TOP (C2). Tihten
two TWIST-LOCK® FASTENERS.
Dowel end
How to use the SAUDER TWIST-LOCK®FASTENER
1. Insert the dowel end of the FASTENER into the
hole of the adjoinin part.
NOTE: The dowel end of the FASTENER must
remain fully inserted in the hole of the adjoinin
part while lockin the FASTENER.
2. Tihten the FASTENER with a Phillips
screwdriver as tiht as possible.
B
C2
Surface with holes
H
This hole
must be here.
Surface with
TWIST-LOCK®
FASTENERS
Meet Part (C2). This component has been
enineered to be lihter, stroner, faster… well
ok. Not technically faster. But definitely makes
for a sturdier 4-drawer chest that’s easier to
assemble and friendlier to the environment.

å Fasten four METAL BRACKETS (2G) to the BACK (E). Use four BLACK 9/16" LARGE HEAD SCREWS (1S).
å NOTE: Be sure the METAL BRACKETS are even with the edes of the BACK.
å Fasten the BACK (E) to the LEFT END (B). Use two BLACK 9/16" LARGE HEAD SCREWS (1S) throuh the METAL
BRACKETS on the BACK and into the LEFT END.
Step 9
420566www.sauder.com/service Pae 13
B
E
E
2G
2G
BLACK 9/16" LARGE HEAD SCREW
(6 used in this step)
1S
Surface with
METAL BRACKETS
Surface with
fewer holes
The six holes on
the other surface
should be located
closer to this ede.

Step 10
420566 www.sauder.com/servicePae 14
å Insert two METAL PINS (1R) into the holes in the
LEFT END (B).
å Fasten the BOTTOMS (D2) to the LEFT END (B).
Tihten two TWIST-LOCK® FASTENERS.
å NOTE: Be sure the METAL PINS in the LEFT END
insert into the holes in the BOTTOMS.
Don't worry. It isn't
Rome. This can be built
in a day.
D2
D2
1R
Surface without
TWIST-LOCK®
FASTENERS
Surface without
TWIST-LOCK®
FASTENERS
Finished ede
Finished ede
B

Step 11
420566www.sauder.com/service Pae 15
1R
å Insert two METAL PINS (1R) into the holes in the RIGHT END (A).
å Fasten the RIGHT END (A) to the TOP (C2) and BOTTOMS (D2). Tihten four TWIST-LOCK® FASTENERS.
å NOTE: Be sure the METAL PINS in the RIGHT END insert into the holes in the BOTTOMS.
å Fasten the RIGHT END (A) to the BACK (E). Use two BLACK 9/16" LARGE HEAD SCREWS (1S) throuh
the METAL BRACKETS on the BACK and into the RIGHT END.
D2
D2
C2
A
E
Surface without
TWIST-LOCK®
FASTENERS
G
BLACK 9/16" LARGE HEAD SCREW
(2 used in this step)
1S

Step 12
420566 www.sauder.com/servicePae 16
å Carefully turn your unit over onto its front edes. Lay the LARGE
BACK (F) over your unit.
å Turn six BLACK 9/16" LARGE HEAD SCREWS (1S) into the bottom
ede of the LARGE BACK (F) and into the BACK (E). Do not
completely tihten the SCREWS at this time.
å Then, makin sure that the top ede of the LARGE BACK (F) sits
slihtly below the top ede of your unit, fasten the top and side edes
of the LARGE BACK to your unit usin the NAILS (1N).
å Now, completely tihten the SCREWS in the bottom ede of the
LARGE BACK (F).
å NOTE: A perforation has been provided for access throuh the
LARGE BACK.
å Usin your hammer, ently tap four TACK GLIDES (12E) into the
bottom edes of the LEGS (G, H, and I).
E
NAIL
(16 used in this step)
1N
F
BLACK 9/16" LARGE HEAD SCREW
(6 used in this step)
1S
The perforation
should be here.
Do not stand the unit upriht without the
BACK fastened. The unit may collapse.
Caution
12E
I
I
H
G

Step 13
420566www.sauder.com/service Pae 17
å Insert the LARGE DRAWER SIDES (D132 and D138)
at an angle into the slot at each end of the LARGE
DRAWER FRONT (K).
å Slide the DRAWER BOTTOM (D983) into the grooves
in the LARGE DRAWER SIDES (D132 and D138) and
LARGE DRAWER FRONT (K).
å Fasten the DRAWER BRACE (M65) to the LARGE
DRAWER FRONT (K). Tighten one HIDDEN CAM.
å Fasten the LARGE DRAWER BACK (D175) to the LARGE
DRAWER SIDES (D132 and D138) and DRAWER
BRACE (M65). Use five BLACK 1-9/16" FLAT HEAD
SCREWS (30S). Repeat this step for the other large drawers.
The smaller drawer will use DRAWER FRONT (J), DRAWER
SIDES (D10 and D11), and DRAWER BACK (D174).
The tabs should insert freely
into the slots. Gently tilt the
DRAWER SIDES side to side
until the tabs slip into the slots.
12
34
Be sure the DRAWER
BOTTOM inserts into the
DRAWER FRONT roove.
Groove
K
M65
VIEW THE T-LOCK BOX VIDEO
D138
D132
D138
D983
D132
D132
D138
D175
Unfinished
surface
K
K
Start each screw a few turns before
completely tihtenin any of them.
BLACK 1-9/16" FLAT HEAD SCREW
(20 used in this step)
30S
M65
1
2
Be sure the
DRAWER
BOTTOM
inserts into
the DRAWER
BACK roove.
Surface with
HIDDEN CAM
With the palm of your hand,
tap the DRAWER BOTTOM
down into the roove.
Hidden part usin
recycled material.
Color may vary.

Step 14
420566 www.sauder.com/servicePae 18
å Insert a SLIDE CAM (10A) into the LARGE DRAWER SIDES (D132 and D138).
å Fasten a DRAWER RIGHT (40DC) to the LARGE RIGHT DRAWER SIDE (D132) and a DRAWER LEFT (40DD) to the LARGE
LEFT DRAWER SIDE (D138). Use four GOLD 5/16" FLAT HEAD SCREWS (3S) throuh holes #1 and #2.
å NOTE: The screw head in the CAM must be visible throuh the slotted hole in the SLIDE.
å NOTE: The lides are not intended to rotate.
å Repeat this step for the other drawers.
1
2
1
2
GOLD 5/16" FLAT HEAD SCREW
(16 used in this step)
3S
(4 screws per drawer)
Glide end
Glide end
D138
D132
Screw head - turn CAM to line up holes in
the SLIDES with holes in DRAWER SIDES
10A
10A
VIEW THE DRAWER GLIDE VIDEO

Step 15
420566www.sauder.com/service Pae 19
å Fasten three KNOBS (5K) to the DRAWER FRONT (J). Use
three BLACK 1-1/8" MACHINE SCREWS (21S).
å Fasten two PULLS (74K) to the LARGE DRAWER FRONT (K).
Use four SILVER 3/4" MACHINE SCREWS (20S).
å Repeat this step for the other lare drawers.
74K
5K
BLACK 1-1/8" MACHINE SCREW
(3 used for the KNOBS)
21S
SILVER 3/4" MACHINE SCREW
(12 used for the PULLS)
20S
K
J

Step 16
420566 www.sauder.com/servicePae 20
å Carefully stand your unit upriht in its final location. We recommend usin the SAFETY STRAP for added stability.
å Open the FURNITURE TIPPING RESTRAINT KIT (97).
å NOTE: Do not turn the SAFETY DRYWALL ANCHOR into a wall stud. If you prefer to fasten the SAFETY STRAP to a wall
stud, o to your local hardware store for proper hardware.
å INSTALLATION INSTRUCTIONS:
1. Insert the SAFETY DRYWALL ANCHOR throuh the WASHER and one end of the SAFETY STRAP.
2. Usin a Phillips screwdriver or a hand drill, press the screw slihtly onto the drywall.
3. Apply pressure; turn the screw until a pilot hole is made and the nylon sheath slips throuh.
4. Turn the screw until it is flush aainst the wall and you feel a firm resistance.
5. Continue to turn until the screw starts spinnin freely.
å Carefully cut out the perforated hole in the LARGE BACK (F). Insert the other end of the SAFETY STRAP throuh this hole,
then use a BLACK 9/16" LARGE HEAD SCREW throuh the SAFETY STRAP and into the pre-drilled hole in the underside
of the TOP.
å NOTE: Before movin your unit to a dierent location, unscrew the SAFETY DRYWALL ANCHOR from your wall. The
nylon sheath will remain behind your wall.
F
BLACK 9/16" LARGE HEAD SCREW
(1 used in this step)
97
Safety
drywall
anchor
Safety strap
Washer