Sauder 415107 User manual

PLEASE CONTACT US
BEFORE RETURNING
YOUR UNIT TO THE STORE
1-800-523-3987
www.sauder.com
Made in the USA
Archbold, OH
NOTE: THIS INSTRUCTION BOOKLET CONTAINS
IMPORTANT SAFETY INFORMATION.
PLEASE READ AND KEEP FOR FUTURE REFERENCE.
Lot #: 355628 10 / 07 / 13
Date Purchased: ____________________
English.................... Page 1-24
Français...............Pages 25-28
Espanol.............Páginas 29-32
415107
Armoire
Carson Forge Collection

ASSEMBLY TOOLS REQUIRED
Hammer
No. 2 Phillips Screwdriver
Tip Shown Actual Size
ADULT ASSEMBLY REQUIRED
TABLE OF CONTENTS
Part Identification.......................3
Hardware Identification .............4
Assembly Steps....................5-24
Français..............................25-28
Espanol...............................29-32
Safety .................................33-34
Warranty...................................35
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PART IDENTIFICATION: While not all parts are labeled, some of the parts will have a label or an inked
letter on the edge to help distinguish similar parts from each other. Use this PART IDENTIFICATION to help
identify similar parts.
A RIGHT END 1
B LEFT END 1
C TOP 1
D BOTTOM 1
E SHELF 1
F BACK 1
G SKIRT 1
H DOOR 2
I RIGHT FOOT 1
J LEFT FOOT 1
K TOP MOLDING 1
L DRAWER FRONT 1
M SHELF MOLDING 1
N BOTTOM MOLDING 1
O DRAWER BRACE 1
D132 RIGHT DRAWER SIDE 1
D138 LEFT DRAWER SIDE 1
D183 DRAWER BACK 1
D989 DRAWER BOTTOM 1
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A
B
C
D
E
F
H
I
J
H
D132
D989
D138
D183
G
L
K
M
N
O

HARDWARE IDENTIFICATION
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35GA CABINET RIGHT - 1 35GB CABINET LEFT - 1 35GC DRAWER RIGHT - 1 35GD DRAWER LEFT - 1
FOOT CAP - 2
10E
CORNER BRACKET - 2
31G
SLIDE CAM - 2
10A
KNOB - 2
52K13H HINGE - 6
CAM SCREW - 9
8F
HIDDEN CAM - 9
1F
TIE PLATE - 2
3G LARGE RUBBER SLEEVE - 2
24G
7A ROD HANGER - 2
TACK GLIDE - 2
12E
TWIST-LOCK®FASTENER - 12
7F
METAL BRACKET - 6
4G
SAFETY BRACKET - 1
1G
WOOD DOWEL - 6
15F

HARDWARE IDENTIFICATION
Screws are shown actual size. You may receive extra hardware with your unit.
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5L WARNING LABEL - 1
(Refer to step 20 for proper
location and application)
WARNING
!
Serious or fatal crushing injuries can
occur from furniture tip-over. To help
prevent tip-over:
• Place heaviest items in the lowest drawers.
• Unless specifically designed to accommodate, do
not
set TVs or other heavy objects on top of this
product.
• Never allow children to climb or hang on drawers,
doors, or shelves.
• Never open more than one drawer at a time.
• If equipped with a drawer interlock system, do not
defeat or remove it.
Use of tip-over restraints may only reduce,
but not eliminate, the risk of tip-over.
This is a permanent label. Do not attempt to remove!
04/10 332296
PULL - 1
53K
GOLD 5/16" FLAT HEAD SCREW - 8
3S
BLACK 9/16" LARGE HEAD SCREW - 27
1S
NAIL - 47
1N SUPPORT PIN - 8 5R
GLUE - 1
8M
BLACK 1-9/16" FLAT HEAD SCREW - 5
30S
BLACK 1-1/8" MACHINE SCREW - 2
21S
SILVER 5/8" MACHINE SCREW - 2
15S
BLACK 1/2" FLAT HEAD SCREW - 12
11S
SILVER 1/2" FLAT HEAD SCREW - 2
78S
BLACK 1-7/8" PAN HEAD SCREW - 1
16S
ROD - 1
P

Look for this icon. It means a video
assembly tip is available at:
www.sauder.com/services/tips
1
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Assemble your unit on a carpeted floor or on the empty carton to avoid scratching your unit or the floor.
To begin assembly, push a SAUDER TWIST-LOCK® FASTENER (7F) into the large holes in the ENDS (A and B).
Repeat this step for the BOTTOM (D) and SHELF (E).
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Do not tighten the TWIST-LOCK® FASTENERS in this step.
(12 used)
A
B
7F

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A
B
Fasten two ROD HANGERS (7A) to the ENDS (A and B). Use two SILVER 1/2" FLAT HEAD SCREWS (78S).
Insert eight SUPPORT PINS (5R) into the ENDS (A and B).
5R
7A
SILVER 1/2" FLAT HEAD SCREW
(2 used in this step)
78S

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3
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I
J
L
M
N
Turn nine CAM SCREWS (8F) into the FEET (I and J), DRAWER FRONT (L), SHELF MOLDING (M), and
BOTTOM MOLDING (N).
Push nine HIDDEN CAMS (1F) into the BOTTOM (D), SHELF (E), SKIRT (G), and DRAWER BRACE (O).
(9 used)
8F
Do not tighten the HIDDEN CAMS in this step.
Arrow
1F
Arrow
1F
Arrow
(9 used)
1F D
E
G
O
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A
B
Roller end
Fasten a CABINET RIGHT (35GA) to the RIGHT END (A) and a CABINET LEFT (35GB) to the LEFT END (B). Use four GOLD
5/16" FLAT HEAD SCREWS (3S) through holes #1 and #3.
GOLD 5/16” FLAT HEAD SCREW
(4 used in this step)
3S
12
3
321
Roller end
Finished edge
Finished edge
Surface with
TWIST-LOCK
®
FASTENERS
Surface with
TWIST-LOCK
®
FASTENERS
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B
C
E
Fasten the LEFT END (B) to the TOP (C) and SHELF (E). Tighten four TWIST-LOCK®FASTENERS.
Surface with
TWIST-LOCK®
FASTENERS
Surface with holes
Surface with
TWIST-LOCK
®
FASTENERS
Rounded edge
Edge with holes
Dowel end
How to use the SAUDER TWIST-LOCK®FASTENER
1. Insert the dowel end of the FASTENER into the
hole of the adjoining part.
NOTE: The dowel end of the FASTENER must remain
fully inserted in the hole of the adjoining part while
locking the FASTENER.
2. Tighten the FASTENER with a Phillips screwdriver
as tight as possible.
Finished edge
Do not stand the unit upright without the
BACK fastened. The unit may collapse.
Caution

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6
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BC
D
E
Surface with
TWIST-LOCK®
FASTENERS
Surface without
TWIST-LOCK
®
FASTENERS
15F
Fill the hole in the LEFT END (B) 1/4 to 1/2 full with GLUE (8M). Then, insert a WOOD DOWEL (15F) into this hole. Wipe away
the excess GLUE.
Next, fill the hole in BOTTOM (D) 1/4 to 1/2 full with GLUE (8M).
Fasten the LEFT END (B) to the BOTTOM (D). Push the WOOD DOWEL (15F) in the LEFT END (B) into the hole in
BOTTOM (D). Wipe away the excess GLUE. Tighten two TWIST-LOCK®FASTENERS.
Fill the hole in the BOTTOM (D) 1/4 to 1/2 full with GLUE (8M). Then, insert a WOOD DOWEL (15F) into this hole. Wipe away
the excess GLUE.
Next, fill the hole in the RIGHT END (A) 1/4 to 1/2 full with GLUE (8M).
Fasten the RIGHT END (A) to the TOP (C), BOTTOM (D), and SHELF (E). Push the WOOD DOWEL (15F) in the BOTTOM (D)
into the hole in the RIGHT END (A). Wipe away the excess GLUE. Tighten six TWIST-LOCK®FASTENERS.
8M
A
Finished edge
Edge with holes
Fill the holes 1/4 to 1/2 full with GLUE.
Inspect the parts thoroughly before
assembling. Disassembly of glued
parts is extremely difficult.
Caution

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A
BLACK 9/16" LARGE HEAD SCREW
(10 used in this step)
1S
Fasten two METAL BRACKETS (4G) to the BOTTOM (D). Use two BLACK 9/16" LARGE HEAD SCREWS (1S).
Fasten two CORNER BRACKETS (31G) to the ENDS (A and B) and BOTTOM (D). Use eight BLACK 9/16" LARGE
HEAD SCREWS (1S).
NOTE: Be sure the BRACKETS are even with the edges of the ENDS (A and B) and BOTTOM (D).
4G
31G
31G
B
D
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I
J
G
Fasten the FEET (I and J) to the SKIRT (G). Tighten two HIDDEN CAMS.
These holes
must be here.
Flat edge
Flat edge
Surface with HIDDEN CAMS

I
J
G
A
15F
B
D
Fill the holes in the ENDS (A and B) 1/4 to 1/2 full with GLUE (8M). Then, insert a WOOD DOWEL (15F) into these holes. Wipe
away the excess GLUE.
Fill the large holes in the FEET (I and J) 1/4 to 1/2 full with GLUE (8M). Quickly, flip the FEET over and insert the WOOD
DOWELS (15F) in the ENDS into the holes in the FEET. Wipe away the excess GLUE.
Fasten the FEET (I and J) to the ENDS (Aand B). Use four BLACK 9/16" LARGE HEAD SCREWS (1S) through the CORNER
BRACKETS (31G) and into the FEET.
Fasten the SKIRT (G) to the BOTTOM (D). Use two BLACK 9/16" LARGE HEAD SCREWS (1S) through the METAL
BRACKETS and into the SKIRT.
8M BLACK 9/16" LARGE HEAD SCREW
(6 used in this step)
1S
Finished surface
31G
Fill the holes 1/4 to 1/2 full with GLUE.
Inspect the parts thoroughly before
assembling. Disassembly of glued
parts is extremely difficult.
Caution
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Fasten the SHELF MOLDING (M) to the SHELF (E). Tighten three HIDDEN CAMS.
Fill the holes in the BOTTOM MOLDING (N) 1/4 to 1/2 full with GLUE (8M). Then, insert a WOOD DOWEL (15F) into these
holes. Wipe away the excess GLUE.
Fill the two outer holes in the BOTTOM (D) 1/4 to 1/2 full with GLUE (8M).
Insert the WOOD DOWELS (15F) in the BOTTOM MOLDING (N) into the holes in the BOTTOM (D). Wipe away the
excess GLUE.
Fasten the BOTTOM MOLDING (N) to the BOTTOM (D). Tighten three HIDDEN CAMS.
Push two FOOT CAPS (10E) onto the FEET (I and J). With a hammer, tap two TACK GLIDES (12E) through the holes of the
FOOT CAPS (10E).
15F
8M
D
E
M
N
15F
10E
10E
12E
Surfaces without
CAM SCREWS
Fill the holes 1/4 to 1/2 full with GLUE.
Inspect the parts thoroughly before
assembling. Disassembly of glued
parts is extremely difficult.
Caution
I
J

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C
Finished surface
Fasten the TOP MOLDING (K) to the TOP (C). Use four BLACK 9/16" LARGE HEAD SCREWS (1S) through the
METAL BRACKETS on the TOP MOLDING and into the TOP.
Fasten four METAL BRACKETS (4G) to the TOP MOLDING (K). Use four BLACK 9/16" LARGE HEAD SCREWS (1S).
NOTE: Be sure the BRACKETS are even with the edge of the TOP MOLDING (K).
Fasten two TIE PLATES (3G) to the TOP MOLDING (K). Use two BLACK 9/16" LARGE HEAD SCREWS (1S).
Push two LARGE RUBBER SLEEVES (24G) onto the TIE PLATES (3G).
BLACK 9/16" LARGE HEAD SCREW
(10 used in this step)
1S K
The TIE PLATES
should be here.
K4G
24G
3G
Unfinished surface

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F
Carefully turn your unit over onto its front edges. Unfold the BACK (F) and lay it over your unit.
Make equal margins along all four edges of the BACK (F). Push on opposite corners of your unit if needed to make it “square”.
Fasten the BACK (F) to your unit using the NAILS (1N).
NOTE: Be sure to tap NAILS into the holes that line up over the SHELF (E).
Do not stand the unit upright without the
BACK fastened. The unit may collapse.
Caution
NAIL
(47 used in this step)
1N
These holes must line up
over the SHELF (E).
Unfinished
surface

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Fasten three HINGES (13H) to each DOOR (H). Use twelve BLACK 1/2" FLAT HEAD SCREWS (11S).
BLACK 1/2" FLAT HEAD SCREW
(12 used in this step)
11S
H
H
13H
13H

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Carefully stand your unit upright.
Set the ROD (P) onto the ROD HANGERS on the ENDS (A and B).
Fasten the DOOR (H) to the LEFT END (B). Use the screws in the HINGES.
NOTE: You may need to loosen the mounting screw to slide the HINGE slightly out of the slot. Retighten the screw before mounting
the HINGE to the END.
Fasten a PULL (52K) to the DOOR (H). Use a BLACK 1-1/8" MACHINE SCREW (21S).
Repeat this step for the other door.
Mounting
screw
HB
P
A
BLACK 1-1/8" MACHINE SCREW
(2 used in this step)
21S
52K

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Mounting screw (depth)
(vertical adjustment)
Adjusting screw (horizontal)
Refer to the enlarged diagram to identify the parts on the HINGES.
The DOORS may need some adjustments. Follow the text below to make needed adjustments.
DOOR ADJUSTMENTS:
To adjust the DOORS from side to side (horizontal), loosen the mounting screw several turns, then turn the adjusting screw in or out.
Tighten the mounting screw after making adjustments.
To adjust the DOORS up and down (vertical), loosen both vertical adjustment screws. Move the DOORS up or down to the desired
location. Tighten the screws after making adjustments.
To adjust the DOORS in or out (depth), loosen the mounting screw one turn and move the DOORS in or out, as needed. Tighten the
mounting screw after making adjustments.