Sauder New Grange 422180 User manual

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NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
English pg 1-28
Français pg 29-32
Español pg 33-36
Lot # 512658 01/30/18
Purchased: __________________
Be sure to give us a ring before
making any returns. 1-800-523-3987
Entryway Storage
New Grange Collection | Model 422180

Table of Contents Assembly Tools Required
Part Identification
Hardware Identification
Assembly Steps
Français
Español
Safety
Warranty
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
Skip the power trip.
This time.
3
4
5-28
29-32
33-36
37-38
39
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Part Identification
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the edge
to help distinguish similar parts from each other. Use this part identification to help identify similar parts.
Now you know
our ABCs.
A RIGHT END (1)
B LEFT END (1)
C SMALL RIGHT END (1)
D SMALL LEFT END (1)
E TOP (1)
F END MOLDING (2)
G SMALL END MOLDING (2)
H UPRIGHT (1)
J LOWER BASE MOLDING (1)
K UPPER BASE MOLDING (1)
L PANEL (3)
M STORAGE UPRIGHT (9)
N SHELF (1)
O SIDE MOLDING (2)
P DOOR (3)
Q BOTTOM (2)
R LARGE BACK (1)
S SMALL BACK (1)
A
B
C
D
E
F
F
G
G
H
J
K
L
M
MM
N
O
O
P
Q
Q
R
S
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Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
WASHER - 1
13M
BLACK 9/16" PAN HEAD SCREW - 42
25S
METAL BRACKET - 5
4G
BLACK 9/16" LARGE HEAD SCREW - 23
1S
SILVER 9/16" PAN HEAD SCREW - 12
138S
CLIP - 30
46M CAM COVER - 4
12P
NAIL - 62
1N
HIDDEN CAM - 21
1F CAM DOWEL - 21 2F
SAFETY STRAP - 1
Locate this nylon SAFETY
STRAP (60M) to be used
later in assembly. Do not
accidentally throw away.
60M SAFETY DRYWALL
ANCHOR - 1
61M
LARGE RUBBER
SLEEVE - 6
59G
BLACK 1-15/16" FLAT HEAD SCREW - 4
113S
SHOE RACK MECHANISM - 6
148M HOOK -2 150M
GOLD 1/2" FLAT HEAD SCREW - 4
139S
BLACK 7/8" MACHINE SCREW - 6
37S
12S BROWN 1" FLAT HEAD SCREW - 4
129K KNOB SET - 6
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Step 1 Look for this icon. It means a
video assembly tip is available at
www.sauder.com/services/tips
å Assemble your unit on a carpeted floor or on the empty carton
to avoid scratching your unit or the floor.
å Push twenty-one HIDDEN CAMS (1F) into the ENDS (A and B),
SMALL ENDS (C and D), UPRIGHT (H), LOWER BASE
MOLDING (J) and BOTTOMS (Q). Then, insert the metal
end of a CAM DOWEL (2F) into each HIDDEN CAM.
A
B
C
D
H
J
Qx 2
Insert the metal end of the CAM
DOWEL into the HIDDEN CAM.
Arrow
Arrow
1F
2F
(21 used)
Do not tighten the HIDDEN CAMS in this step.
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Step 2
C
D
H
Qx 2
å Fasten five METAL BRACKETS (4G) to the SMALL
ENDS (C and D), UPRIGHT (H) and BOTTOMS (Q). Use
five BLACK 9/16" LARGE HEAD SCREWS (1S).
å NOTE: Be sure the BRACKETS are even with the short
edges of the SMALL ENDS, UPRIGHT, and BOTTOMS.
å Fasten the SAFETY STRAP (60M) to the TOP (E). Use a
BLACK 9/16" LARGE HEAD SCREW (1S).
å NOTE: Position the SAFETY STRAP (60M) exactly as
shown. in the lower diagram.
BLACK 9/16" LARGE HEAD SCREW
(6 used in this step)
1S
4G
4G
BLACK 9/16" LARGE HEAD SCREW
1S
E
60M
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(5 used)

å Fasten the ENDS (A and B) to the TOP (E). Tighten four
HIDDEN CAMS.
Step 3
The SAFETY STRAP
should be here.
Start Tighten
Arrow
Minimum
190 degrees
Caution
Risk of damage or
injury. HIDDEN CAMS
must be completely
tightened. HIDDEN
CAMS that are not
completely tightened
may loosen, and parts
may separate. To
completely tighten:
Arrow
Maximum
210 degrees
Notched edge
Notched edge
Surface with
HIDDEN CAMS
Surface without
HIDDEN CAMS
E
A
B
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Just think. The sooner
you do this, the sooner
you do something else.
Do not stand the unit upright without the
BACK fastened. The unit may collapse.
Caution

Step 4
å Slide the END MOLDINGS* (F) onto the notched edges of
the ENDS (A and B).
å *U.S. Patent No. 5,499,886
Slide an END MOLDING (F)
completely onto the notched edge.
Slide an END MOLDING (F)
completely onto the notched edge.
These surfaces
should be even.
The groove should be
closer to this edge.
The groove should be
closer to this edge.
A
B
F
F
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Step 5
A
B
å Fasten the SHELF (N) to the ENDS (A and B). Use four
BLACK 1-15/16" FLAT HEAD SCREWS (113S).
BLACK 1-15/16" FLAT HEAD SCREW
(4 used in this step)
113S
These edges should be even.
N
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Surface with more holes

å Fasten the UPRIGHT (H) to the SHELF (N). Tighten two
HIDDEN CAMS.
Step 6
Surface with
HIDDEN CAMS
H
N
Arrow
Minimum
190 degrees
Maximum
210 degrees
The METAL BRACKET
must be here.
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å Fasten the BOTTOMS (Q) to the UPRIGHT (H). Tighten
four HIDDEN CAMS.
Step 7
Surface with
HIDDEN CAMS
Surface with
HIDDEN CAMS
H
Arrow
Minimum
190 degrees
Maximum
210 degrees
Q
Q
The METAL BRACKETS
must be here.
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å Fasten the SMALL ENDS (C and D) to the SHELF (N) and
BOTTOMS (Q). Tighten eight HIDDEN CAMS.
Step 8
Arrow
Minimum
190 degrees
Maximum
210 degrees
C
D
N
Q
Q
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Step 9
å Slide the SMALL END MOLDINGS* (G) onto the notched
edges of the SMALL ENDS (C and D).
å *U.S. Patent No. 5,499,886
Slide a SMALL END MOLDING (G)
completely onto the notched edge.
Slide a SMALL END MOLDING (G)
completely onto the notched edge.
The groove should be
closer to this edge.
The groove should be
closer to this edge.
C
D
G
G
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å Fasten the SIDE MOLDINGS (O) to the SMALL ENDS (C
and D). Use four BROWN 1" FLAT HEAD SCREWS (12S).
Step 10
C
D
O
O
BROWN 1" FLAT HEAD SCREW
(4 used in this step)
12S Surface without holes
Surface with holes
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Unfinished edge
Unfinished edge

å Fasten the UPPER BASE MOLDING (K) to the LOWER
BASE MOLDING (J). Tighten three HIDDEN CAMS.
Step 11
Surface with HIDDEN CAMS Unfinished edge
K
J
Arrow
Minimum
190 degrees
Maximum
210 degrees
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å Fasten the LOWER BASE MOLDING (J) to the SMALL
ENDS (C and D), UPRIGHT (H), and BOTTOMS (Q). Use
five BLACK 9/16" LARGE HEAD SCREWS (1S) through
the METAL BRACKETS on the SMALL ENDS, UPRIGHT,
and BOTTOMS and into the holes in the LOWER BASE.
Step 12
C
D
H
J
Q
Q
BLACK 9/16" LARGE HEAD SCREW
(5 used for the METAL BRACKETS)
1S
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Now might be a
good time to refresh
your drink.

Step 13
Unfinished
surface
å Carefully turn your unit over onto its front edges. For support, place packing foam and magazines underneath the unit as shown.
å Place the SMALL BACK (S) over the small opening near the bottom of your unit.
å Make equal margins along all four edges of the SMALL BACK (S). Fasten the SMALL BACK (S) to your unit using the NAILS (1N).
å Unfold the LARGE BACK (R) and lay it over your unit.
å Before fastening the LARGE BACK (R), push the SAFETY STRAP (60M) through the hole.
å Make equal margins along the top and side edges of the LARGE BACK (R). Push on opposite corners of your unit if
needed to make it "square". The LARGE BACK (R) will overlap the SMALL BACK (S) as shown in the large diagram below.
Fasten the LARGE BACK (R) to your unit using the remaining NAILS (1N).
Do not stand the unit upright without the
BACK fastened. The unit may collapse.
Caution Before fastening
the BACK, push the
SAFETY STRAP
through the hole.
NAIL
(62 used in this step)
1N
60M
For support, place packing
foam and magazines here.
S
S
R
R
The LARGE BACK (R) will
overlap the SMALL BACK (S).
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Step 14
å Carefully stand your unit upright.
å NOTE: Do not turn the SAFETY DRYWALL ANCHOR (61M) into a wall stud. If you prefer to fasten the SAFETY
STRAP (60M) to a wall stud, go to your local hardware store for proper hardware.
å INSTALLATION INSTRUCTIONS:
1. Insert the SAFETY DRYWALL ANCHOR (61M) through the WASHER (13M) and the end of the SAFETY STRAP (60M).
2. Using a Phillips screwdriver or a hand drill, press the screw slightly onto the drywall just below the top surface of your
unit so the SAFETY STRAP will not be visible.
3. Apply pressure; turn the screw until a pilot hole is made and the nylon sheath slips through.
4. Turn the screw until it is flush against the wall and you feel a firm resistance.
5. Continue to turn until the screw starts spinning freely.
å NOTE: Before moving your unit to a dierent location, unscrew the SAFETY DRYWALL ANCHOR (61M) from your wall.
The nylon sheath will remain behind your wall.
61M
13M
60M
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å Fasten the HOOKS (150M) to the ENDS (A and B). Use
four GOLD 1/2" FLAT HEAD SCREWS (139S).
Step 15
150M
150M
GOLD 1/2" FLAT HEAD SCREW
(4 used in this step)
139S
422180www.sauder.com/services Page 19
A
B

Step 16
å With your hand, separate the BUSHINGS from a SHOE RACK MECHANISM (148M) as shown in the upper diagram. Trim the
edges of the BUSHINGS for excess sharp plastic not needed for proper function. The BUSHINGS will be used in steps 17 and 23 .
å Excess plastic may be attached to the SHOE RACK MECHANISM (148M) that may need to be trimmed for a smooth
surface as shown in the lower diagram.
å Repeat this step five times.
LARGE BUSHING
WITH LARGE HOLE
BUSHING
SMALL
BUSHING
LARGE BUSHING
WITH SMALL HOLE
Trim these edges for excess
sharp plastic not needed.
Trim edges of the BUSHINGS
for excess sharp plastic not
needed for proper function.
148M
148M
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