Sauder Carson Forge 419575 User manual

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NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
Enlish p 1-32
Français p 33-36
Español p 37-40
Lot # 388442 04/26/16
Purchased: __________________
Be sure to ive us a rin before
makin any returns. 1-800-523-3987
Gun Cabinet
Carson Fore Collection | Model 419575
WARNING
This cabinet provides limited
security for lon uns and is
not intended for handuns,
youth uns or other firearms.

Table of Contents Assembly Tools Required
Part Identification
Hardware Identification
Assembly Steps
Français
Español
Safety
Warranty
No. 2 Phillips Screwdriver
Tip Shown Actual Size
Hammer
Not actual size
Skip the power trip.
This time.
3
4-5
6-32
33-36
37-40
41-42
43
WARNING
Please use your furniture correctly and safely. Proper un storae can help prevent accidents. Improper use
can cause safety hazards, or damae to your furniture or household items. Carefully read the following chart.
Look out for: What can happen: How to avoid the problem:
• Unauthorized access to uns or
ammunition by a child or unauthorized
persons.
• Leavin the cabinet unlocked and
unattended.
• Risk of serious injury or death. • Always store uns UNLOADED and
locked in the cabinet when not in use.
• Store the ammunition in a locked location
separate from uns.
• Keep un cabinet keys away from children
and unauthorized persons.
• ALWAYS comply with safe un storae
laws and recommendations. This cabinet
provides limited security for lon uns and
is not intended for handuns, youth uns or
other firearms.
• Check the security of uns once the tube
set is locked in place.
• Improperly movin furniture that is not
desined and equipped with casters. • Furniture can tip over or break if improperly moved.
• Physical injury. Furniture can be very heavy.
• Do not push furniture, especially on a
carpeted floor. Have a friend help you lift
the item and set it in place.
419575 www.sauder.com/servicesPae 2
Tape Measure

Part Identification
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the ede
to help distinuish similar parts from each other. Use this part identification to help identify similar parts.
Now you know
our ABCs.
A RIGHT END (1)
B LEFT END (1)
C LOWER RIGHT END (1)
D TOP (1)
E LOWER LEFT END (1)
F BOTTOM (1)
G BARREL REST (1)
H SHELF (1)
I BACK (2)
J LOWER BACK (1)
K LEFT DOOR (1)
L RIGHT DOOR (1)
M SMALL RIGHT DOOR (1)
N SMALL LEFT DOOR (1)
O SKIRT (1)
P FRONT MOLDING (1)
Q RIGHT MOLDING (1)
R LEFT MOLDING (1)
S RACK MOLDING (1)
T STOCK REST (1)
U BOTTOM MOLDING (1)
V HINGE MOLDING (2)
W END MOLDING (2)
X DOOR STOP (1)
Y SHELF MOLDING (1)
Z SIDE MOLDING (2)
419575www.sauder.com/services Pae 3
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
Y
Z
I
V
Z
W

Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
419575 www.sauder.com/servicesPae 4
PULL - 2
53K
8E CORNER ACCENT - 2
TUBE SET - 1
85M
WARNING
• Severe injury and death can occur when
unauthorized or untrained persons, includin
children, use uns.
• Guns should always be unloaded and locked
when stored.
• Keep cabinet keys in a secure place away from
children and unauthorized persons.
• Ammunition should be stored and locked
separately from uns.
• Always comply with safe un storae laws and
recommendations. This cabinet/bench provides
limited security for lon uns, and is not intended
for handuns and other firearms. 373366
WARNING LABEL - 1
9L
(Refer to the last step for proper
location and application)
FELT STRIP - 1
84M
DIVIDER - 9
89M
SAFETY BRACKET - 1
1G LARGE METAL
BRACKET - 2
2G METAL BRACKET - 5 4G
HIDDEN
CONNECTOR - 4
5F
CAM COVER - 22
12P
MOLDING
CONNECTOR - 2
17F
SLIDE CATCH - 2
6J
TACK GLIDE - 6
13E
DOOR STOP - 1
4I LOCK
BRACKET - 2
5J
LOCK COVER - 3
10J
STRIKE PLATE - 1
6I
HIDDEN CAM - 37
1F CAM DOWEL - 31 2F
DOUBLE DOWEL - 3
22F
14H CURVED HINGE - 4 13H HINGE - 6
LOCK - 2
12J
BAR RECEIVER/
PLUG SET - 2
92M
LARGE LOCK - 1
13J
FELT DISC CARD - 1
1M
WASHER - 2
9I

Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
419575www.sauder.com/services Pae 5
SILVER 1/2" MACHINE SCREW - 2
38S BLACK 9/16" PAN HEAD SCREW - 4
51S
BLACK 9/16" LARGE HEAD SCREW - 15
1S
SILVER 1-1/8" FLAT HEAD SCREW - 11
10S
15S SILVER 5/8" MACHINE SCREW - 4
CONNECTOR SCREW - 4
8S
12S BROWN 1" FLAT HEAD SCREW - 8
SILVER 5/8" FLAT HEAD SCREW - 6
23S
BLACK 1/2" FLAT HEAD SCREW - 21
11S
16S BLACK 1-7/8" PAN HEAD SCREW - 1
BLACK 1-1/2" FLAT HEAD SCREW - 4
101S
BLACK 1-15/16" FLAT HEAD SCREW - 4
113S BLACK 1-3/8" PAN HEAD SCREW - 14
118S
RECOMMENDED PADLOCK
- NOT PROVIDED
BLACK 2" FLAT HEAD SCREW - 4
70S

Look for this icon. It means a
video assembly tip is available at
www.sauder.com/services/tips
Step 1
å Assemble your unit on a carpeted floor or on the empty
carton to avoid scratchin your unit or the floor.
å Use your hammer to tap four HIDDEN CONNECTORS (5F)
with SCREWS into the BARREL REST (G).
Step 2
å Insert a CONNECTOR SCREW (8S) into each HIDDEN
CONNECTOR (5F).
8S
5F
419575 www.sauder.com/servicesPae 6
5F
5F
5F
G
Some assembly
(and snacks) required.

å NOTE: Do not peel the backin completely o of the FELT STRIP (84M).
å Partially peel the paper o the back of the FELT STRIP (84M), ivin yourself enouh of the FELT STRIP to cover the first
couple of inches of the BARREL REST (G).
å IMPORTANT: Do not pull tihtly on the FELT STRIP as you apply it to the BARREL REST. Pullin the strip tiht as you apply
it will cause the felt to separate from the ede of the board.
å Apply the FELT STRIP (84M) to the BARREL REST (G). Start the exposed end of the FELT STRIP at one end of the
BARREL REST and firmly press, do not pull, on the FELT STRIP. Work your way down the BARREL REST. Trim any excess
FELT STRIP o with your scissors.
å NOTE: When pullin back the release paper on the FELT STRIP, be sure you do not pull on any of the FELT STRIP already
applied to the BARREL REST.
Step 3
419575www.sauder.com/services Pae 7
G
84M

Step 4
419575 www.sauder.com/servicesPae 8
å Push thirty-seven HIDDEN CAMS (1F) into the ENDS (A, B, C,
and E), BOTTOM (F), SHELF (H), and BACKS (I and J). Then,
insert the metal end of a CAM DOWEL (2F) into each HIDDEN
CAM except for one ede on each BACK (I).
(31 used)
Arrow
1F
2F
Do not tihten the HIDDEN CAMS in this step.
Do not insert CAM
DOWELS into these edes. Insert the metal end of the CAM
DOWEL into the HIDDEN CAM.
Arrow
Arrow
Arrow
1F
The arrow in the HIDDEN
CAM must point toward the
hole in the ede of the board.
Hole
A
B
E
F
H
I
I
J
C
(37 used)
1F
Arrow
These holes
must be here.

Step 5
419575www.sauder.com/services Pae 9
å Tap two MOLDING CONNECTORS (17F) into the notches
in the MOLDINGS (P, Q, and R).
Flat end
Flat end
Use your hammer to tap the MOLDING CONNECTORS (17F)
into the notches in the MOLDINGS.
P
Q
R
17F
17F

å Fasten the MOLDINGS (P, Q, and R) to the TOP (D). Use
six SILVER 1-1/8" FLAT HEAD SCREWS (10S).
Step 6
419575 www.sauder.com/servicesPae 10
SILVER 1-1/8" FLAT HEAD SCREW
(6 used in this step)
10S
P
Q
R
D
Surface with holes
Lon rounded ede

Step 7
419575www.sauder.com/services Pae 11
å Insert three DOUBLE DOWELS (22F) into the BACKS (I).
å Fasten the BACKS (I) toether. Tihten six HIDDEN CAMS.
1
2
22F
22F
Surface with
HIDDEN CAMS Surface with
HIDDEN CAMS
These holes
must be here.
These holes
must be here.
I
I

Step 8
419575 www.sauder.com/servicesPae 12
å Fasten the BARREL REST (G) to the BACKS (I).
Tihten two HIDDEN CONNECTORS.
How to use the HIDDEN CONNECTOR
To fasten two parts together using the
HIDDEN CONNECTORS, insert your
screwdriver, at an angle, into the slot in the
HIDDEN CONNECTOR. While pushing the
screw into the hole of the adjoining part,
turn the screwdriver clockwise to tighten.
Surface with
HIDDEN CAMS Surface with
HIDDEN CAMS
G
Surface with
HIDDEN CONNECTORS
I
I

Step 9
419575www.sauder.com/services Pae 13
å Fasten two DIVIDERS (89M) to the ENDS (A and B) exactly as
shown. Use four BROWN 1" FLAT HEAD SCREWS (12S).
A
B
Surface with
HIDDEN CAMS Surface with
HIDDEN CAMS
89M
89M
BROWN 1" FLAT HEAD SCREW
(4 used in this step)
12S
12S
Ede with
CAM DOWELS

å Fasten the LEFT END (B) to the BACK (I). Tihten three
HIDDEN CAMS.
å Fasten the BARREL REST (G) to the LEFT END (B).
Tihten a HIDDEN CONNECTOR.
Step 10
419575 www.sauder.com/servicesPae 14
Start Tighten
Arrow
Minimum
190 derees
Caution
Risk of damae or
injury. HIDDEN CAMS
must be completely
tihtened. HIDDEN
CAMS that are not
completely tihtened
may loosen, and parts
may separate. To
completely tihten:
Arrow
Maximum
210 derees
I
B
G
Surface with
HIDDEN CAMS
Surface with
HIDDEN CAMS
Ede with CAM
DOWELS

å Slide seven DIVIDERS (89M) onto the RACK MOLDING (S) so the
holes in the DIVIDERS line up with the holes in the RACK MOLDING.
å NOTE: The DIVIDERS (89M) should all face the same direction.
å Fasten these seven DIVIDERS (89M) to the RACK MOLDING (S). Use
fourteen BLACK 1-3/8" PAN HEAD SCREWS (118S).
Step 11
419575www.sauder.com/services Pae 15
Don't worry. It isn't
Rome. This can be built
in a day.
89M
89M S
89M
BLACK 1-3/8" PAN HEAD SCREW
(14 used in this step)
118S
Unfinished ede

å Insert the RACK MOLDING (S) into the DIVIDERS (89M)
on the ENDS (A and B) and position as shown.
å Then, fasten the RIGHT END (A) to the BACK (I). Tihten
three HIDDEN CAMS.
å Fasten the RIGHT END (A) to the BARREL REST (G).
Tihten one HIDDEN CONNECTOR.
Step 12
419575 www.sauder.com/servicesPae 16
Arrow
Minimum
190 derees
Maximum
210 derees
I
B
G
SA
Surface without
HIDDEN CAMS
Ede with CAM
DOWELS
Flip the RACK
MOLDING (S)
before insertin.

å Fasten the SHELF (H) to the ENDS (A and B). Use four
BLACK 1-15/16" FLAT HEAD SCREWS (113S).
å Fasten the STOCK REST (T) to the SHELF (H). Use three
SILVER 1-1/8" FLAT HEAD SCREWS (10S).
å NOTE: There are no pre-drilled holes in the STOCK REST.
The SCREWS will tihten into the roove.
Step 13
419575www.sauder.com/services Pae 17
Groove
BLACK 1-15/16" FLAT HEAD SCREW
(4 used in this step)
113S
SILVER 1-1/8" FLAT HEAD SCREW
(3 used for the STOCK REST)
10S
Ede with CAM
DOWELS
B
A
H
T
Surface with
HIDDEN CAMS
Use the SILVER
1-1/8" FLAT HEAD
SCREWS here.

å Fasten the MOLDINGS (Q and R) on the TOP (D) to the
ENDS (A and B). Tihten four HIDDEN CAMS.
å Insert the DOOR STOP (4I) into the exact hole shown in
the FRONT MOLDING (P).
Step 14
419575 www.sauder.com/servicesPae 18
B
A
Arrow
Minimum
190 derees
Maximum
210 derees
D
P
Q
R
4I

å Fasten the LOWER LEFT END (E) to the LOWER BACK (J).
Tihten two HIDDEN CAMS.
Step 15
419575www.sauder.com/services Pae 19
Arrow
Minimum
190 derees
Maximum
210 derees
E
J
Surface with
HIDDEN CAMS
Surface with
HIDDEN CAMS
Ede with CAM
DOWELS
These edes
must be even.

å Fasten the BOTTOM (F) to the LOWER LEFT END (E).
Tihten two HIDDEN CAMS.
å Fasten the LOWER RIGHT END (C) to the BOTTOM (F)
and LOWER BACK (J). Tihten four HIDDEN CAMS.
Step 16
419575 www.sauder.com/servicesPae 20
Arrow
Minimum
190 derees
Maximum
210 derees
E
J
F
C
Surface without
HIDDEN CAMS
Ede with CAM
DOWELS
Ede with CAM
DOWELS
Surface with
HIDDEN CAMS