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  9. Sauder New Grange 419142 User manual

Sauder New Grange 419142 User manual

NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
English pg 1-28
Français pg 29-32
Español pg 33-36
Lot # 375359 08/12/15
Purchased: __________________
Be sure to give us a ring before
making any returns. 1-800-523-3987
Entertainment Credenza
New Grange Collection | 419142
Need help? Visit Sauder.com to view video assembly tips or chat with a live rep.
Prefer the phone? Call 1-800-523-3987.
Share your journey!
sauder.com
Your center of
attention.
Table of Contents Assembly Tools Required
3
4-5
6-28
29-32
33-36
37-38
39
Part Identification
Hardware Identification
Assembly Steps
Français
Español
Safety
Warranty
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
Use of a TV that is too heavy or large is hazardous. A TV that is too heavy will create a risk of a tip-over that can cause severe injury or
death. A TV that is too large for the available space might be accidentally pushed or bumped o the furniture, or subject to tip-over.
• Check the size and weight of your TV. Compare it to the diagram below – before you begin assembly!
• This Sauder unit is designed for use with televisions weighing less than 95 pounds. Never use with a TV that weighs more.
• The size of the television, front-to-back and side-to-side, must fit within the space defined in the diagram.
• Never place the front edge of the TV past the front edge of the TV support shelf (or stop molding – if equipped)
• Never allow the sides of the TV to extend past the side edges of the TV support surface.
• If the TV has a CRT picture tube, the picture tube cone may extend past the rear of the support shelf.
• Be sure to apply the warning label as instructed in the last assembly step. The label provides important safety related information.
WARNING
!
95 lbs.
95 lbs.
19-1/2"
19-1/2"
67-1/2"
67-1/2"
Skip the power trip.
This time.
419142 www.sauder.com/servicesPage 2
Part Identification
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the edge
to help distinguish similar parts from each other. Use this part identification to help identify similar parts.
A RIGHT END (1)
B LEFT END (1)
C FLIP UP RIGHT END (1)
D FLIP UP LEFT END (1)
E RIGHT UPRIGHT (1)
F LEFT UPRIGHT (1)
G TOP (1)
H BOTTOM (1)
I FLIP UP BOTTOM (1)
J BACK (1)
K FLIP UP BACK (1)
L RIGHT DOOR (2)
M LEFT/RIGHT BASE (2)
N LEFT DOOR (1)
P ADJUSTABLE SHELF (2)
Q BASE MOLDING (1)
R UPPER BASE MOLDING (1)
S CENTER ADJUSTABLE SHELF (1)
T DRAWER FRONT (2)
U FLIP UP FRONT (1)
V TOP FRONT MOLDING (1)
W TOP RIGHT MOLDING (1)
X TOP LEFT MOLDING (1)
Y EXTENSION BLOCK (2)
Z BALLAST (1)
D12 DRAWER RIGHT SIDE (2)
D13 DRAWER LEFT SIDE (2)
D71 DRAWER BACK (2)
D719 DRAWER BOTTOM (2)
Now you know
our ABCs.
419142www.sauder.com/services Page 3
A
B
C
D
E
F
G
H
I
J
K
L
M
N
P
Q
R
ST
U
V
W
X
Y
Z
D12
D71
D13
D719
T
D12
D71
D13
D719
L
M
P
Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
419142 www.sauder.com/servicesPage 4
PLASTIC
FOOT - 2
20E
(Refer to Step 21 for proper
location and application)
WARNING LABEL - 1
3L
WARNING
Never use this furniture with a TV that is too
large or too heavy. Severe injury or death
can occur.The TV and furniture will be
unstable and may tip.
-The TV must less than 95 lbs.
-The base of the TV must be able to sit
completely on this shelf.
-Refer to instruction book for complete
safety information.
Note: This is a permanent label. Do not try
to remove. Surface will be damaged.
02/ 02 269227
(EXTENSION SET SHOWN SEPARATED)
EXTENSION RAIL - 2
AA EXTENSION SLIDE - 2
BB
40CA CABINET RIGHT - 2 40CB CABINET LEFT - 2 40CC DRAWER RIGHT - 2 40CD DRAWER LEFT - 2
DRAWER BRACKET SET - 1
55G
LARGE METAL
BRACKET - 4
2G
HIDDEN
CAM - 17
1F
CAM DOWEL - 17
2F
FELT DISC CARD - 2
1M
METAL
BRACKET - 2
4G
WASHER - 12
10I
MOLDING
CONNECTOR - 2
17F
METAL PIN - 12
1R
10A SLIDE
CAM - 4
DOOR STOP - 1
4I
NAIL - 66
1N RUBBER
SLEEVE - 12
2R
14H CURVED
HINGE - 2
13H STRAIGHT
HINGE - 4 PULL - 6
128K
Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
419142www.sauder.com/services Page 5
BLACK 9/16" LARGE HEAD SCREW - 16
1S
BLACK 7/8" FLAT HEAD SCREW - 10
31S
BLACK 1-1/4" FLAT HEAD SCREW - 8
7S
12S BROWN 1" FLAT HEAD SCREW - 7
SILVER 1/4" MACHINE SCREW - 12
61S
3S GOLD 5/16" FLAT HEAD SCREW - 24
BLACK 1/2" FLAT HEAD SCREW - 12
11S
BLACK 1-15/16" FLAT HEAD SCREW - 4
113S
30S BLACK 1-9/16" FLAT HEAD SCREW - 16
Step 1 Look for this icon. It means a
video assembly tip is available at
www.sauder.com/services/tips
å Assemble your unit on a carpeted floor or on the
empty carton to avoid scratching your unit or the floor.
å Push seventeen HIDDEN CAMS (1F) into the ENDS (A
and B), UPRIGHTS (E and F), and BOTTOM (H). Then,
insert the metal end of a CAM DOWEL (2F) into each
HIDDEN CAM.
419142 www.sauder.com/servicesPage 6
Arrow
1F
2F
Arrow
1F
2F
Do not tighten the HIDDEN CAMS in this step.
Insert the metal end of the CAM
DOWEL into the HIDDEN CAM.
Arrow
(17 used)
A
B
E
F
H
Scan this QR code or go to this address:
http://qr.sauder.com/?ID=1292
to watch a video on how to assemble your unit.
å Fasten the CABINET RIGHTS (40CA) to the RIGHT END (A)
and LEFT UPRIGHT (F) and CABINET LEFTS (40CB) to the
LEFT END (B) and RIGHT UPRIGHT (E). Use eight GOLD
5/16" FLAT HEAD SCREWS (3S) through holes #1 and #3.
Step 2
419142www.sauder.com/services Page 7
GOLD 5/16" FLAT HEAD SCREW
(8 used in this step)
3S
Roller end
A
Surface with
HIDDEN CAMS
Roller end
1
2
34
1
2
3
4
B
Surface with
HIDDEN CAMS
Edge with
CAM DOWELS
Edge with
CAM DOWELS
1
2
3
4
1
2
34
Roller end
F
Surface with
HIDDEN CAMS
Roller end
E
Surface with
HIDDEN CAMS
Finished edge
Finished edge
Step 3
419142 www.sauder.com/servicesPage 8
å Turn the UPRIGHTS (E and F) over.
å Separate the EXTENSION SLIDES (BB) from the
EXTENSION RAILS (AA) as shown in the upper diagram
below. Be prepared, the parts are greasy.
å Fasten two EXTENSION RAILS (AA) to the UPRIGHTS (E
and F). Use four GOLD 5/16" FLAT HEAD SCREWS (3S).
å NOTE: For each EXTENSION RAIL, turn a SCREW into
the hole shown in the enlarged diagram. Then, slide the
innercartridge of the EXTENSION RAIL in to find the other
hole that lines up with the hole in the UPRIGHT. Turn a
SCREW into this hole.
Open end
Open end
Push the black lever in and pull the SLIDE from the RAIL.
GOLD 5/16" FLAT HEAD SCREW
(4 used in this step)
3S
Finished edge
Finished edge
F
Surface without
HIDDEN CAMS
E
Surface without
HIDDEN CAMS
AA
BB
AA
AA
å Tap two MOLDING CONNECTORS (17F) into the notches
in the unfinished surfaces of the MOLDINGS (V, W, and X).
Step 4
419142www.sauder.com/services Page 9
Flat end
Flat end
Use your hammer to tap the MOLDING CONNECTORS (17F) into the notches in the MOLDINGS.
17F
17F
Unfinished surface
W
V
X
Step 5
å Carefully turn the MOLDINGS (V, W, and X) over so the
finished surfaces are facing up.
å Fasten the MOLDINGS (V, W, and X) to the TOP (G). Use
eight BLACK 1-1/4" FLAT HEAD SCREWS (7S).
å NOTE: Do not overtighten the SCREWS into the TOP.
419142 www.sauder.com/servicesPage 10
Do not overtighten
the SCREWS (7S).
W
V
X
Finished surface
Surface
with holes
G
BLACK 1-1/4" FLAT HEAD SCREW
(8 used in this step)
7S
å Fasten the UPRIGHTS (E and F) to the BOTTOM (H). Use
four BLACK 1-15/16" FLAT HEAD SCREWS (113S).
Step 6
419142www.sauder.com/services Page 11
Surface with
HIDDEN CAMS
F
Surface
without
HIDDEN
CAMS
E
Surface
with
HIDDEN
CAMS
Finished edge
Edge with CAM DOWELS
BLACK 1-15/16" FLAT HEAD SCREW
(4 used in this step)
113S
H
Some assembly
(and snacks) required.
Step 7
å Fasten the ENDS (A and B) to the BOTTOM (H). Tighten
four HIDDEN CAMS.
419142 www.sauder.com/servicesPage 12
Start Tighten
Arrow
Minimum
190 degrees
Caution
Risk of damage or
injury. HIDDEN CAMS
must be completely
tightened. HIDDEN
CAMS that are not
completely tightened
may loosen, and parts
may separate. To
completely tighten:
Arrow
Maximum
210 degrees
A
Surface without
HIDDEN CAMS
B
Surface
with
HIDDEN
CAMS
H
Roller end
Roller end
å Fasten the MOLDINGS (W and X) to the ENDS (A and B).
Tighten four HIDDEN CAMS.
å Fasten the TOP (G) to the UPRIGHTS (E and F). Tighten
four HIDDEN CAMS.
Step 8
419142www.sauder.com/services Page 13
Arrow
Minimum
190 degrees
Maximum
210 degrees
A
B
E
F
G
V
W
X
Step 9
å Fasten the LEFT/RIGHT BASES (M) to the ENDS (A and B).
Use four BROWN 1" FLAT HEAD SCREWS (12S).
å Fasten the UPPER BASE MOLDING (R) to the BOTTOM (H).
Tighten five HIDDEN CAMS.
å NOTE: The locator hole in the UPPER BASE MOLDING (R)
should be located closer to the LEFT END (B) when fastened
to your unit.
419142 www.sauder.com/servicesPage 14
Arrow
Minimum
190 degrees
Maximum
210 degrees
BROWN 1" FLAT HEAD SCREW
(4 used for the BASES)
12S
Locator hole
A
R
H
M
B
M
Unfinished edge
Finished surface
Unfinished edge
Finished surface
å Fasten four LARGE METAL BRACKETS (2G) to the BOTTOM (H). Use four BLACK
9/16" LARGE HEAD SCREWS (1S).
å NOTE: Be sure the edges of the BRACKETS are even with the edge of the BOTTOM.
å Fasten two METAL BRACKETS (4G) to the ENDS (A and B). Use two BLACK 9/16"
LARGE HEAD SCREWS (1S).
å NOTE: Be sure the edges of the BRACKETS are even with the edges of the ENDS.
å Fasten the BASE MOLDING (Q) to the ENDS (A and B) and BOTTOM (H). Use six
BLACK 9/16" LARGE HEAD SCREWS (1S) through the BRACKETS and into the
BASE MOLDING.
Step 10
419142www.sauder.com/services Page 15
BLACK 9/16" LARGE HEAD SCREW
(12 used in this step)
1S
2G
4G
4G
A
H
Q
B
Surface without holes
Step 11
419142 www.sauder.com/servicesPage 16
å Carefully turn your unit over onto its front edges. Unfold the
BACK (J) and lay it over your unit.
å Make equal margins along all four edges of the BACK (J). Push
on opposite corners of your unit if needed to make it "square".
å Fasten the BACK (J) to your unit using the NAILS (1N).
å NOTE: Be sure to tap NAILS into the holes that line up over
the UPRIGHTS (E and F).
å NOTE: Perforations have been provided for access through the
BACK. Carefully cut out the holes needed.
å Fasten the BALLAST (Z) to the BOTTOM (H). Use three
BROWN 1" FLAT HEAD SCREWS (12S).
å Fasten the EXTENSION BLOCKS (Y) to the BOTTOM (H). Use
four BLACK 7/8" FLAT HEAD SCREWS (31S).
å Push two PLASTIC FEET (20E) into the holes in the
EXTENSION BLOCKS (Y).
Do not stand the unit upright without the
BACK fastened. The unit may collapse.
Caution
These holes must line up over
the UPRIGHTS (E and F).
NAIL
(66 used in this step)
1N
This hole should be here.
31S
BLACK 7/8" FLAT HEAD SCREW
(4 used in this step)
31S 20E
20E H
J
Z
Y
Y
Finished surface
Finished surface
BROWN 1" FLAT HEAD SCREW
(3 used for the BALLAST)
12S
å Fasten two CURVED HINGES (14H) to one of the RIGHT
DOORS (L). Use four BLACK 1/2" FLAT HEAD SCREWS (11S).
å NOTE: This RIGHT DOOR with CURVED HINGES will be
fastened to the center section of your unit in the next step.
å Fasten four STRAIGHT HINGES (13H) to the other RIGHT
DOOR (L) and LEFT DOOR (N). Use eight BLACK 1/2" FLAT
HEAD SCREWS (11S).
Step 12
419142www.sauder.com/services Page 17
13H
BLACK 1/2" FLAT HEAD SCREW
(12 used in this step)
11S
13H
14H
N
L
L
Step 13
å Carefully stand your unit upright.
å Before fastening the DOOR to your unit, be sure the mounting
screw is against the stops as shown in the diagrams. If it isn't, loosen
the mounting screw to slide it against the stops. Then tighten the
mounting screw.
å Fasten the RIGHT DOOR (L) with CURVED HINGES to the RIGHT
UPRIGHT (E). Use the screws in the HINGES. You should start each
SCREW a few turns before completely tightening any of them.
å Fasten the RIGHT DOOR (L) with STRAIGHT HINGES to the RIGHT
END (A). Use the screws in the HINGES. You should start each
SCREW a few turns before completely tightening any of them.
å Repeat this step fastening the LEFT DOOR (N) to the LEFT END (B).
å Fasten a PULL (128K) to each DOOR. Use two SILVER 1/4" MACHINE
SCREWS (61S) and two WASHERS (10I) for each PULL.
å Peel the FELT DISC from the FELT DISC CARD (1M). Stick a
FELT DISC on the DOORS where they come into contact with
the UPRIGHTS (E and F).
å Insert the DOOR STOP (4I) into the hole in
the LEFT UPRIGHT (F).
å See the next step for
DOOR adjustments.
419142 www.sauder.com/servicesPage 18
Mounting
screw
Stop
Curved Hinge
Mounting
screw
Stop
Straight Hinge
SILVER 1/4" MACHINE SCREW
(6 used for the PULLS)
61S
13H
14H
B
E
A
L
10I
L
10I
128K
(3 used)
(6 used)
1M
F
4I
Step 14
419142www.sauder.com/services Page 19
å Refer to the enlarged diagram to identify the parts on
the HINGES.
å The DOORS may need some adjustments. Follow the text
below to make needed adjustments.
å DOOR ADJUSTMENTS:
To adjust the DOORS from side to side (horizontal), loosen the
mounting screw several turns, then turn the adjusting screw in
or out. Tighten the mounting screw after making adjustments.
å To adjust the DOORS up and down (vertical), loosen both
vertical adjustment screws. Move the DOORS up or down to the
desired location. Tighten the screws after making adjustments.
å To adjust the DOORS in or out (depth), loosen the mounting
screw one turn and move the DOORS in or out, as needed.
Tighten the mounting screw after making adjustments.
(vertical adjustment)
Adjusting screw (horizontal)
Mounting screw (depth)
(vertical adjustment)
Adjusting screw (horizontal)
Mounting screw (depth)
13H
14H
Step 15
419142 www.sauder.com/servicesPage 20
VIEW THE T-LOCK BOX VIDEO
å Fasten the DRAWER BACK (D71) to the DRAWER SIDES (D12
and D13). Use four BLACK 1-9/16" FLAT HEAD SCREWS (30S).
å Repeat this step for the other drawer.
12
3
å Insert the DRAWER SIDES (D12 and D13) at an angle
into the slot at each end of the DRAWER FRONT (T).
å Slide the DRAWER BOTTOM (D719) into the grooves in the
DRAWER SIDES (D12 and D13) and DRAWER FRONT (T).
The tabs should insert freely
into the slots. Gently tilt the
DRAWER SIDES side to side
until the tabs slip into the slots.
Groove
30S
Start each screw a few turns before
completely tightening any of them.
BLACK 1-9/16" FLAT HEAD SCREW
(8 used in this step)
Be sure the DRAWER
BOTTOM inserts into the
DRAWER FRONT groove.
D12
D13
D719
D12
D13
D71
D13
T
T
Unfinished
surface
With the palm of your
hand, tap the DRAWER
BOTTOM down into
the groove.
D12
Be sure the
DRAWER
BOTTOM
inserts into
the DRAWER
BACK groove.

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