Sauder Costa 428724 User manual

sauder.com
Hutch
Costa Collection | Model 428724
NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
English pg 1-22
Français pg 23-25
Español pg 26-28
Lot # 548256 10/15/20
Purchased: __________________
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CONTACT US FIRST
BEFORE MAKING ANY RETURNS TO THE STORE.
sauder.com
CONTACT US FIRST
BEFORE MAKING ANY RETURNS TO THE RETAILER.
Visit sauder.com/service to order replacement parts, view video assembly tips, or chat with a live rep.
Prefer the phone? Give us a ring at 1-800-523-3987.
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Table of Contents Assembly Tools Required
Part Identification
Hardware Identification
Assembly Steps
Français
Español
Safety
Warranty
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
3
4
5-22
23-25
26-28
29-30
31
Nail holder (provided)
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Electric drill with 3/16" bit
(ONLY in indicated step)
Tape Measure

åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the edge
to help distinguish similar parts from each other. Use this part identification to help identify similar parts.
Now you know
our ABCs.
Part Identification
A END (2)
B FRONT LEG (2)
C END MOLDING (2)
D VALANCE (1)
E ADJUSTABLE SHELF (2)
F ADJUSTABLE SHELF MOLDING (2)
G BACK (1)
H LEFT REAR LEG (1)
I BRACE (1)
J RIGHT REAR LEG (1)
K2 TOP (1)
A
A
B
B
C
C
D
E
E
F
F
G
H
I
J
K2
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åScrews are shown actual size. You may receive extra hardware with your unit.
Hardware Identification
BLACK 9/16" LARGE HEAD SCREW - 3
1S
37F TWIST-LOCK®FASTENER - 6
METAL PIN - 8
1R
BLACK 9/16" FLAT HEAD SCREW - 4
32S
CAM SCREW - 24
8F WOOD DOWEL - 2 15F
NAIL - 12
1N
HIDDEN CAM - 24
1F
CAM COVER - 16
75P
RUBBER SLEEVE - 8
2R
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CLIP - 3
67G
FURNITURE TIPPING RESTRAINT KIT - 1
97
105P TWIST-LOCK®
FASTENER COVER - 4

Step 1
å Assemble your unit on a carpeted floor or on the empty
carton to avoid scratching your unit or the floor.
å To begin assembly, push a SAUDER TWIST-LOCK®
FASTENER (37F) into the large holes in the ENDS (A)
and VALANCE (D).
Do not tighten the TWIST-LOCK® FASTENERS in this step.
37F
A
A
D
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Look for this icon. It means a video assembly tip is
available at www.sauder.com/service/tips
Find the numbered video or scan the QR code. 2

Step 2
å Push twenty-four HIDDEN CAMS (1F) into the edges of the
ENDS (A), BRACE (I), and ADJUSTABLE SHELVES (E).
The arrow in the HIDDEN
CAM must point toward the
hole in the edge of the board.
Hole
Hole
Arrow Arrow
1F
Arrow
1F
Arrow
(24 used)
A
A
I
E
E
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1

Step 3
8F
8F
8F
å Turn twenty CAM SCREWS (8F) into the LEGS (B, H, and J)
and SHELF MOLDINGS (F).
B
B
H
JF
F
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Remember:
Righty tighty.
Lefty loosey.
(20 used)
1

Step 4
å Turn four BLACK 9/16" FLAT HEAD SCREWS (32S) into the ENDS (A)
until the shoulders of the SCREWS rest on the surfaces of the ENDS.
å NOTE: Do not overtighten the SCREWS.
å Slide the END MOLDINGS (C) onto the ENDS (A). Line up the grooves
in the MOLDINGS over the heads of the SCREWS in the ENDS.
å NOTE: If the MOLDINGS come up o of the SCREWS, remove them
and slide them on again.
These edges
should be even.
These edges
should be even.
BLACK 9/16" FLAT HEAD SCREW
(4 used in this step)
32S
Apply pressure with your hands
as you guide the MOLDINGS over
the SCREWS and onto the ENDS.
Apply pressure with your hands
as you guide the MOLDINGS over
the SCREWS and onto the ENDS.
Shoulder
Shoulder
A
A
C
C
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Step 5
These surfaces
should be even.
Edge with
TWIST-LOCK®
FASTENERS
å Fasten the LEGS (B and J) to an END (A). Tighten six HIDDEN CAMS as shown in the upper diagram.
å Fasten the LEGS (B and H) to the other END (A). Tighten six HIDDEN CAMS as shown in the lower diagram.
B
J
A
Surface with HIDDEN CAMS
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This END (A)
will become the
right END (A).
These surfaces
should be even. Edge with
TWIST-LOCK®
FASTENERS
B
H
A
Surface with HIDDEN CAMS
This END (A)
will become the
left END (A).
1
2
1

å Fasten the right END (A) to the TOP (K2). Tighten two
TWIST-LOCK® FASTENERS.
å Fasten the VALANCE (D) to the TOP (K2). Tighten two
TWIST-LOCK® FASTENERS.
Step 6
A
Surface with HIDDEN CAMS
How to use the SAUDER TWIST-LOCK®FASTENER
1. Insert the dowel end of the FASTENER into the
hole of the adjoining part.
NOTE: The dowel end of the FASTENER must
remain fully inserted in the hole of the adjoining
part while locking the FASTENER.
2. Tighten the FASTENER with a Phillips
screwdriver as tight as possible.
For support, place packing
foam and magazines here.
Dowel end
K2
D
Surface with TWIST-LOCK® FASTENERS
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2