Schischek RedMax S Series User manual

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Description size S
The new RedMax actuators are a revolution for safety and shut-off
dampers, VAV systems, ball valves, throttle valves and other motorized
applications for VAC systems, in chemical, pharmaceutical, industrial
and Offshore-/Onshore plants, for use in EEx-areas zone 2 (gas) and
zone 22 (dust).
ighest protection class (ATEX) and IP 66 protection, small dimensions,
only 3,5 kg weight, universal functions and technical data, an integrated
heater and an optional stainless steel housing guarantee safe operation
even under difficult environmental conditions. igh quality brushless
motors guarantee long life.
All actuators are programmable and adjustable on site. Special tools
or equipment are not required. 5 motor running times and 2 torques as
well as 2 spring return times - according to the actuator type - are
selectable or adjustable on site. The integrated universal power supply
is self adaptable to input voltages in the range of 24 to 230 VAC / DC.
The actuators are 100% overload protected and self locking.
RedMax-...-F actuators are equipped with spring return fails safe function
Standard shaft connection is a double squared direct coupling with
12 x 12 mm
Different accessories are available to adapt aux. switches, terminal
boxes or adaptations for ball vlaves and throttle valves.
Application
Damper Ball valve
Hi hli hts
Schischek GmbH Germany D-90579 Langenzenn, Mühlsteig 45, Gewerbegebiet V, Tel. ++49 (0)9101-90810, Fax ++49 (0)9101-908177, Email [email protected]
EXPLOSIONPROOF
Type Torque Supply Motor runnin time Sprin return Control mode Feedback Wirin dia ram
RedMax -5.10 5 Nm & 10 Nm 24..230VAC/DC 3/15/30/60/120 sec. at 90° without On-off, 3-pos - SB 1.0
RedMax-15.30 15 Nm & 30 Nm 24..230VAC/DC 3/15/30/60/120 sec. at 90° without On-off, 3-pos - SB 1.0
RedMax- 5.10 - F 5 Nm & 10 Nm 24..230VAC/DC 3/15/30/60/120 sec. at 90° 3 or 10 sec. at 90° On-off, 3-pos - SB 2.0
RedMax- 15 - F 15 Nm 24..230VAC/DC 3/15/30/60/120 sec. at 90° 3 or 10 sec. at 90° On-off, 3-pos - SB 2.0
RedMax- ... - S/SF Type as above but with 2 integral, potential free aux. switches, switching at 5° and 85° angle of rotation, 2 xEPU, max.24V/3A, 230V/0,25A SB 3.5
RedMax- ... - VAS Type as above but with stainless steel housing (AISI 316) for aggressive ambient (12x12 shaft, shaft manual override, cable glands and hollow rivet nickel-plated)
RedMax- ... - CTS Type as above but with Al housing and amercoat painting (12x12 shaft connenction, shaft manual override, cable glands and hollow rivet nickel-plated)
Electrical, explosion proof rotary actuators - size S
On-off / 3-pos , 24..230 VAC/DC, 95° angle of rotation incl. 5° pretention
5/10 Nm - 15/30 Nm without and 5/10 Nm - 15 Nm with safety operation (spring return)
ATEX-tested in acc. with RL 94/9/EG for zone 2 and 22.
u For all type of gas, mixtures, vapours and dust for use in zone 2 and 22
u Universal supply unit from 24 to 230 V - AC/DC
u 5 different motor running times (3-15-30-60-120 sec./90°), adjustable on site
u 2 different spring return running times (3-10 sec./90°), selectable on site
u On-off and 3-pos control with or without spring return function
u 5 - 10 - 15 - 30 Nm actuators in the same size (S)
u 100 % overload protected, Self locking
u Compact design and small dimension (l x w x h = 210 x 95 x 80 mm)
u Direct coupling to the damper shaft with double-squared connection 12 x 12 mm
u 95° angle of rotation incl. 5° pre-tention
u Robust aluminium housing (optional stainless steel or amercoat painting)
u IP 66 protection
u Simple manual override include + preparation for comfortable manual override
u Gear made of stainless steel and sinter metal
u Only 3,5 Kg weight
u Integral heater for ambient temperatures down to -40°C
u Integral safety temperature sensor
u Integral equipment for manual adjustment (push button, lamp, switch)
u Preparation for adaptable aux. switches type RedSwitch
u Range of accessories
RedMax - Revolution
Throttle valve
Compact - Easy installation - Universal - Cost effective - Safe
RedMax- 5.10
RedMax-15.30
RedMax- 5.10 - F
RedMax- 15 - F
RedMax- ... - S/SF
RedMax- ... - VAS
RedMax- ... - CTS
Subject to chan e

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Technical data RedMax-5.10 RedMax-15.30 RedMax-5.10-F RedMax-15-F
Accessories or special solutions - size S
Schischek GmbH Germany D-90579 Langenzenn, Mühlsteig 45, Gewerbegebiet V, Tel. ++49 (0)9101-90810, Fax ++49 (0)9101-908177, Email [email protected]
RedMax-5.10 RedMax-15.30 RedMax-5.10-F RedMax-15-F
Special makes RedMax-..-S/SF RedMax-..-VA/-CT
EXPLOSIONPROOF
Certification PTB 04 ATEX 2106
ATEX Directive 94/9/EG (ATEX)
Approval for as II3G EEx nC II T6 II3(1)G EEx [ia] IIC gas, mist, vapour,
zone 2
Approval for dust II3D IP66 T80°C dust, zone 22
Identification CE Nr. 0158
EMC EMC-directive 89/336/EG
Low volta e Low-voltage directive 72/23/EG
IP-Protection IP 66
Potential compensation external PA-terminal, 4 mm²
Torque motor 5 / 10 Nm selectable on site 15 / 30 Nm selectable on site 5 / 10 Nm selectable on site 15 Nm
Torque sprin return (F) without F without F min. 10 Nm min. 15 Nm
Dimension of external torque above mentioned torques are min. torques in blocked position, external torque should be max. 80 % of max. actuator torque but min. 3 Nm
Supply volta e/Frequency 24...230 VAC/DC, + 15 % / - 20% , self adaptable, Frequency 50...60 z +/- 20 %
Dimension max. starting currents see table (in acc. with voltage, I start >> I rated), max. 20 W blocking position, approx. 16 W for heater
Protection class class I (grounded)
An le of rotation and indication 95°, incl. ~ 5° pre-tention, mechanical value indication
Workin direction selectable by left/right mounting to the damper/valve shaft
Motor runnin time 3 / 15 / 30 / 60 / 120 sec. at 90° selectable on site
3 sec. mode - motor In acc. with the supply voltage rand external torque 3 to 4 sec at 90° angle of rotation
Motor brushless DC Motor
Sprin return (F) without F without F spring return in the event of loss of power
Sprin return runnin time (F) without F without F spring return in 3 sec., or 10 sec. at 90°, selectable on site
3 sec. mode - sprin return without F without F in acc. with external torque 3 to 4 sec. at 90° angle of rotation
Safety operations at 10 sec (F) without F without F min. 10.000 in acc. with construction of damper and ambient
Safety operations at 3 sec (F) without F without F min. 1.000 in acc. with construction of damper and ambient
Response time sprin return up to 1 sec. after power failure
Control mode On-off and 3-pos in acc. with wiring, selectable on site
Axle of the actuator double squared 12 x 12 mm, direct coupling, 100 % overload protected
Electrical connection cable, ~1 m, diameter of wires 0,5 mm², for connection inside hazardous areas an EEx-e terminal box is required!
Diameter of cable ~ Æ 7,1 mm ~ Æ 7,1 mm ~ Æ 7,4 mm ~ Æ 7,4 mm
Cable land M16 x 1,5 standard
Manual override Manual override only if supply voltage is cut, use delivered socket wrench, slow motion, enogh torque/force is required
Attention: with manual operation of actuators with spring return danger of injury exists, with release/let go the hexagonal spanner.
Inte ral heater integral heater, controlled, for ambient temperature down to - 40°C
Housin material Aluminium die cast housing, painted (optional in stainless steel version AISI 316 - type ..-VAS, amercoat painting type ..-CTS)
Dimensions l x w x h 210 x 95 x 80 mm, for diagramm see extra information ME
Wei ht ~ 3,5 Kg Aluminium housing (stainless steel ~ 7 Kg)
Ambients storage temp. - 40..+ 70°C, working temperature - 40..+ 40°C at T6 and - 40...+ 50°C at T5, humidity in acc. with EN 60335-1
Operation mode at
runnin time motor 3 sec. at 3 sec. 10 % ED, max. 1 on-off cycle per minute (must be guaranteed by control system)
Operation mode ex
runnin time motor 15 sec. at 15/30/60/120 sec. 100 % ED
Self adjustment if you select 3 sec. and 15 sec. mode for motor you need to start the self adjustment mode.
Maintenance maintenance free, maintenace must be complied with regional standards, rules and regulations
Wirin dia rams (SB) SB 1.0 SB 1.0 SB 2.0 SB 2.0
Delivery 1 actuator, 1 m cable, double squared shaft connection 12x12 mm, 4 screws M 4 x 100, 4 nuts M 4
socket wrench for simple manual override
Parameter at delivery 5 Nm, 30 sec./90° 15 Nm, 30 sec./90° 5 Nm, 30 sec./90° 15 Nm, 30 sec./90°
Explosion proof RedMax actuators - size S
RedMax-...-S 2 internal, potential free aux. switches at 5°/85°, 24V/3A, 230V/0,25A, SB 3.5
RedMax-.-VASabove listed types in stainless steel version, housing AISI 316.
RedMax-.-CTSabove listed types in Al-housing with amercoat painting, parts nickel-plated
RedBox-... Terminal boxes for zone 2, 22.
MKK-S mounting bracket for Terminal boxes type RedBox-... direct on actuator
RedSwitch 2 external aux. switches, 2 x EPU, adjustable, for zone 2, 22
KB-S clutch for damper shafts Æ 10...20 mm and 10...16 mm.
HV-S comfortable manual override for RedMax actuators size S
Adaptations various adaptations for dampers/valves on request
AR-12-xx Reduction of square damper connection from 12 mm to 11, 10, 9, 8

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RedMax actuators are equipped with a universal supply unit working at a voltage range
from 24 to 230 VAC/DC. The supply unit is self adjustable to the connected voltage!
The safety operation of the spring return function works if the supply voltage is cut.
For electrical connection inside hazardous areas an terminal box, certificated in acc. with
ATEX is required (e.g. RedBox).
Electrical connection
PA
PA
PA
Schischek GmbH Germany D-90579 Langenzenn, Mühlsteig 45, Gewerbegebiet V, Tel. ++49 (0)9101-90810, Fax ++49 (0)9101-908177, Email [email protected]
Special makes
RedMax-5.10 RedMax-15.30 RedMax-5.10-F RedMax-15-F
RedMax-..-S/SF RedMax-..-VA/-CT
EXPLOSIONPROOF
Error indication
Function, adjustment and parameter
Wirin dia ram RedMax-5.10 and RedMax-15.30 without sprin return
Wirin dia ram RedMax-5.10-F and RedMax-15-F (with sprin return)
Wirin dia ram type RedMax-...-S with inte ral aux. switches
Parameter, Adjustment - Failure indication
Example: RedMax-15.30
Requested parameter:
Torque 30 Nm
Running time motor 30 sec/90°
Result: switch position (S) 07
Parameter selection
On-off and 3-pos
3-pos
123 4
~
-
~
+
PE
heater
5
Standard wiring = spring return in ~10 sec.
Additional wiring terminal 5 = spring return in ~ 3 sec.
Type Torques
RedMax -5.10 u 5 Nm 10 Nm
RedMax-15.30 u 15 Nm 30 Nm
RedMax- 5.10-F u 5 Nm 10 Nm
RedMax- 15-F u 15 Nm
qq
Runnin times Position of switch S
3 sec./90° u00 05
15 sec./90° u01 06
30 sec./90° u02 07
60 sec./90° u03 08
120 sec./90° u04 09
Wirin of inte ral aux. switches
123 4
~
-
~
+
PE
heater
512
Integral aux. switc es
potential free contacts
switc ing at 5° and 85°
angle of rotation
max. 24V/3A, 230V/0,25A
5 °
345
85 °
6
Wiring of the actuator in acc. with
actuator type, see wiring diagrams 1.0/2.0
Additional wiring of the integral aux. switches
123 4
~
-
~
+
24 to 230 VAC/DC
PE
heater
24 to 230 VAC/DC
24 to 230 VAC/DC
ab
ab
If 3 sec. mode is selected, the self adju
stment of angle of rotation must be started
and operation mode of max. 10% ED
must be guaranteed.
Never use actuators in this mode without
external torque/force.
Attention!
! !
If 3 sec. mode is selected for motor and/or
spring return, the self adjustment of angle
of rotation must be started and operation
mode of max. 10% ED must be guaran
teed.
Never use actuators in this mode without
external torque/force.
Attention!
! !
Switch - Push button - Lamp
for adjustment,
behind the blanckin plu
10-position switch (S)
Push button(T)
3-colour LED
S
T
See extra information EL
SB 1.0
SB 2.0
SB 3.5
A) Self adjustment of an le of rotation:
Switch (S) into position 02 (low torque) or 07 (high torque), then push button (T) for
minimum 3 seconds. The actuator will drive into both end positions to be adjusted.
LED indicates green.
Adjusmtent time needs approx. 60 sec. (30 sec. On, 30 sec. Off). After that switch S
into position 00-09 in acc. with the required torque and running time.
B) Selection of runnin time and torque:
Put switch (S) into the correct/selected position in acc. to above table.
The selected parameter will work at next operation of the actuator.
Adjustment can be done even without supply voltage. If supply voltage is available turn
switch only if actuator is not running.
C) Runnin time sprin return:
The running time of 3 or 10 sec. spring return is selected by wiring
(see wiring diagramsSB 2.0).
D) Additional information for 3-pos operation:
a closed, b open = direction I
b closed, a open = direction II
a and b closed = Motor doesn't work
a and b opened = Motor doesn't work
Direction (I and II) depends on left/right mounting of the actuator to the damper/valve.
You can change direction of the motor by changing electrical wiring terminal 3 and 4.

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Mountin instructions and important information for operation and installation
D.RM-01.08-S-en-3P
2006-06-14
Schischek GmbH Germany D-90579 Langenzenn, Mühlsteig 45, Gewerbegebiet V, Tel. ++49 (0)9101-90810, Fax ++49 (0)9101-908177, Email [email protected]
Special makes
RedMax-5.10 RedMax-15.30 RedMax-5.10-F RedMax-15-F
RedMax-..-S/SF RedMax-..-VA/-CT
EXPLOSIONPROOF
Important information for installation and operation
Mountin on air dampers with clutch
Mountin of quarter turn valves
Mountin on air dampers with double squared shaft connection
RedSwitch - adaptable external aux. switches
RedBox - adaptable terminal box
Extra information "EL" (see additional data sheet)
extra technical information, versions of circuit diagrams and failure indication
Extra information "ME" (see additional data sheet)
extra technical information, dimensions, installation instruction and illustration
A. Installation, commissionin , maintenance
The cable of the actuator must be installed in a fixed position and protected against
mechanical and thermical damage. In acc. with operation RedMax actuators are
maintenance free. Nevertheless maintenace must comply with regional standards,
rules and regulations. The actuators must not be opened by the customer. For outdoor
installation a protective housing against rain, snow and sun should be applied to the
actuator, as well as a constant supply at terminal 1 and 2 for the integral heater. For
electrical connection inside hazardous areas a terminal box is requested (e.g. type
RedBox).
Attention: If the actuator is put out of operation all EEx-rules and regulation must be
applied.
Example: you have to cut the supply voltage before opening an EEx-e terminal box
B. Shaft connection, selection of runnin time, heater
RedMax actuators are equipped with a direct coupling double squared shaft connection
of 12 x 12 mm. For round shafts an adaptor is available (Accessory type KB-S).
The housing of the actuator is axially symmetrically built to select open/close direction
of the spring return function by left/right mounting.
In acc. to the actuator type 5 different motor running times and 2 different spring return
running times can be selected on site. The integral heater is for ambient temperatures
down to -40°C.
C. Workin with 3 sec. motor runnin time
See extra information EL.
D. 3-pos control mode
See extra information EL.
E. Sprin return
Spring return function works if the supply voltage (terminal 1 or 2) is cut. In the event
of an electrical interruption, the spring returns to its end position.
F. Operation at an ambient temperature below - 20°C
See extra information EL.
G. Excess temperature
In acc. to the ATEX rules and regulations EEx actuators must be protected against
excess temperature. An internal thermostat guarantees the temperature class in the
event of failure. If this thermostat is working the actuator must be sent to the factory.
RedMax actuators are equipped with an additional temperature sensor to stop the
actuator before reaching this max. temperature. In this case the failure must be
eliminated immediately on site.
H. Loss of volta e
In switch position 0, 1 and 5, 6 (motor running time 3, 15 sec.) and after voltage
interrupts moves the actuator (type 5.10 and 15.30 /-S) in OFF position then the
actuators works regarding control signal.
Details see extra information ME:
Details see extra information ME:
Details see extra information ME:
RedSwitch is an accessory to RedMax actuators size S,
fixing directly onto the actuator. RedSwitch are aux.
switches with with 2 potential free contacts, adustable
on site. The electrical wiring needs an terminal box.
For electrical connection of an RedMax inside the hazar
dous area a terminal box is required.
RedBox-3P for RedMax-5.10,..-15.30, ..-5.10-F, ..-15-F
RedBox-Y/S for RedMax-...-S integral aux. switches
To adapt the RedBox direct to the actuator housing an
additional accessory type MKK-S is required.

Power supply design
Rated current in acc. with motor running time
Voltage Current 3/7,5s 15s 3 s 6 s 12 s
23 V Irated 0,5 A 0,3 A 0,15 A 0,10 A 0,10 A
12 V Irated 0,75 A 0,4 A 0,3 A 0,25 A 0,25 A
48 V Irated 2,0 A 0,5 A 0,3 A 0,2 A 0,2 A
24 V Irated 4,7 A 1,45 A 0,52 A 0,4 A 0,4 A
The design of the on-site supply, depends on the selected otor running ti e and selected
supply voltage. Acco panying values are "about values", since there can be construction
unit dispersions within electronics. The power consu ption in the blocking position is run
ti e independently with ax. 20 W. The power consu ption for the heater is approx. 16W.
The heading is running only if the otor is in idle position! The initial starting supply voltage
required by the actuators power supply unit is around 2,0 A for about 1 Sec.
(Please consider this while concepting the cross section ot the supply line)
Dimensioning/Design of the supply line
On long distances between voltage supply and drive, voltage drops occur due to line
resistances. As a consequence with 24 VAC/DC the actuator receives a too low tension
and does not start. In order to prevent this, the cross section of the inlet line is to be
designed/di ensioned accordingly. The acco panying for ula allows the calculation of
the necessary line cross section, perhabs provides the axi ally per itted conduit length
utilizing the existing line cross section. Alternatively the secondary voltage can be increased
by selecting a transfor er. For calcualtion purposses, following characteristics are essential:
UV = supply voltage in [V]
A = line cross section in [ ²]
L = conduit length in [ ]
Factor 0.0714 = drive-specific factor
[V ²/ ] ( based on the electrical conductivity of electrolytic copper with a coefficient of
56 /W ²)
pannel
length "L" [ ]
ter inal box actuator
line cross section "A" [ ²]
voltage
"Uv" [V]
For ula for ax. cable length "L" at cable
cross section "A"
L = A l (Uv-18V) : , 714
For ula of needed cable cross section
"A" at a cable length of "L"
A = , 714 l L : (Uv-18V)
The "EL"-data sheet contains additional infor ation for ExMax and
RedMax actuators of the size "S", for the opti ization and si plification
in regard to planning, installation and initial startup. It provides
influences of external factors in reference to the safe initiation of
the actuators, as well as technical references and proble solutions
(error indication). With the error indication, functions can be exa ined
and different error/proble s can be adjusted locally.
Exa ple: A = 1,5 ², Uv = 24 V
Lengthof cable L = 126
Exa ple: L = 250 , Uv = 30 V
Cross section of A = 1,5 ²
Exa ple:
24 V power supply with wire dia eter 1,5 ² = 126
Uv [V]
Schischek GmbH Ger any D-90579 Langenzenn, Mühlsteig 45, Gewerbegebiet V, Tel. ++49 (0)9101-90810, Fax ++49 (0)9101-908177, E ail [e-mail]
ExMax-.. and RedMax-.. extra information EL - size S
EXPLOSIONPROOF
uPower supply design
uDesign of line cross section 24...48 VAC/DC
uWiring alternatives for on-off, 3-pos, BF actuators
uWiring alternatives for odulating actuators
uUse at a bient te peratures down to -20°C / - 40°C ( )
u Error indication - proble treat ent/solution
Power input depending of supply voltage
Dimensioning of the line cross section with 24 ....48 VAC/DC supply voltages
ExMax/RedMax - extra information EL
For additional mechanical data have a look at "extra information ME"
28
27
26
25
24
23
22
21
2
5 1 15 2 25 3 35 4 L[m]
1 mm² 1,5 mm² 2,5 mm²
4 mm²
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ExMax-...-F, ExMax-...-SF, RedMax-...-F, RedMax-...-SF
PA PA
ExMax-...-BF, RedMax-...-BF
PA PA
PA
U0 = 10,6 V
I0 = 11 A
P0 = 30 W
Ci = 0
Li = 0
IIC IIB IIA
C830 nF 3,7µF 4,5 µF
L2 H 5 H 10 H
Schischek GmbH Ger any D-90579 Langenzenn, Mühlsteig 45, Gewerbegebiet V, Tel. ++49 (0)9101-90810, Fax ++49 (0)9101-908177, E ail [e-mail]
ExMax-.. and RedMax-.. extra information EL - size S
EXPLOSIONPROOF
Wiring alternatives for on-off and 3-pos actuators with spring return
On-off and 3-pos
123 4
~
-
~
+
PE
heater
5
24 to 230 VAC/DC
ab
If 3 sec. ode is selected, the self adju-
st ent of angel of rotation ust be started
and operation ode of ax. 10% ED
ust be guaranteed.
Never operate actuator in the 3 sec ode
without an outside load of in. 3 N .
Engaging 1 wire On/Off controlls in the
3 sec. odus with spring return is not
possible. The actuator can only be ope
rated with 1 On/Off function per inute
otherwise electronics will be liable to
overheating.
See additional note 3 sec. otor running
ti e
Attention!
! !
On-off 1-wire
123 4
~
-
~
+
PE
heater
5
24 to 230 VAC/DC
a
Wiring alternatives for BF actuators
On-off 1-wire - spring return + EEx-i circuit
12
°C
push button
67
< 5 °
8910
> 85 °
11
123
~
-
~
+
PE
heater
5
24...230 VAC/DC
FireSafe
4
O-off/3-pos - spring return + EEx-i circuit
12
°C
67
< 5 °
8910
> 85 °
11
123
~
-
~
+
PE
heater
5
24...230 VAC/DC
FireSafe
4
ab
On-off 1-wire - spring return + EEx-d limiter
12
°C
Push button
The intrinsic safe circuit ust
be closed otherwise the
actuator is unable to work!
67
< 5 °
8910
> 85 °
11
123
~
-~ +
PE
heater
5
24...230 VAC/DC
4
Li iter
Values of the EEx-i circuit
EXC-DS1/VA
! Attention !
If you use this type of
wiring the heater does
not work in case of
open contact.
! Attention !
If you use this type of
wiring the heater does
not work in case of
open contact.
! Attention !
If you use this type of
wiring the heater does
not work in case of
open contact.
Standard wiring = spring return in ~10 sec.
Additional wiring ter inal 5 = spring return in ~ 3 sec.
Standard wiring = spring return in ~10 sec.
Additional wiring ter inal 5 = spring return in ~ 3 sec.
Standard wiring = spring return in ~10 sec.
Additional wiring ter inal 5 = spring return in ~ 3 sec.
Standard wiring = spring return in ~10 sec.
Additional wiring ter inal 5 = spring return in ~ 3 sec.
Standard wiring = spring return in ~10 sec.
Additional wiring ter inal 5 = spring return in ~ 3 sec.
Integrated aux. switches
ax 24V/3A, 230V/0,5A
switching at 5° and 85°.
Supply at aux. switches must
be the same like supply of the
actuator on same fuse in case
that power is switched.
Integrated aux. switches
ax 24V/3A, 230V/0,5A
switching at 5° and 85°.
Supply at aux. switches must
be the same like supply of the
actuator on same fuse in case
that power is switched.
Integrated aux. switches
ax 24V/3A, 230V/0,5A
switching at 5° and 85°.
Supply at aux. switches must
be the same like supply of the
actuator on same fuse in case
that power is switched.
EEx-i circuit for
passive + potential free
push button on site
and safety te perature sensor
(Type FireSafe accessories)
EEx-i circuit for
passive + potential free
push button on site
and safety te perature sensor
(Type FireSafe accessories)
push button
If 3 sec. ode is selected, the self adju-
st ent of angel of rotation ust be started
and operation ode of ax. 10% ED
ust be guaranteed.
Never operate actuator in the 3 sec ode
without an outside load of in. 3 N .
Engaging 1 wire On/Off controlls in the
3 sec. odus with spring return is not
possible. The actuator can only be ope
rated with 1 On/Off function per inute
otherwise electronics will be liable to
overheating.
See additional note 3 sec. otor running
ti e
Attention!
! !
B
AB
A
B
A
SB 2. SB 2.1
SB 7. SB 7.1
SB 7.2
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ExMax-...-Y.., RedMax-...-Y..
PA PA
PAPA
3-sec. mode, 3-pos-operation, heating by low ambient temperatures
Schischek GmbH Ger any D-90579 Langenzenn, Mühlsteig 45, Gewerbegebiet V, Tel. ++49 (0)9101-90810, Fax ++49 (0)9101-908177, E ail [e-mail]
ExMax-.. and RedMax-.. extra information EL - size S
Self adjustment:
To adjust the signal input/output to the Angle
of rotation of the da per/valve the button T
ust be pushed for ini u 3 sec.
Function of switch a and b:
- a closed, On (Off) - in acc. to left/right ounting ot the actuator
- b closed, Off (On) - in acc. to left/right ounting ot the actuator
Self adjustment:
To adjust the signal input/output to the Angle
of rotation of the da per/valve the button T
ust be pushed for ini u 3 sec.
Self adjustment:
To adjust the signal input/output to the Angle
of rotation of the da per/valve the button T
ust be pushed for ini u 3 sec.
Self adjustment:
To adjust the signal input/output to the Angle
of rotation of the da per/valve the button T
ust be pushed for ini u 3 sec.
Function of switch a and b:
- a closed, On (Off) - in acc. to left/right ounting ot the actuator
- b closed, Off (On) - in acc. to left/right ounting ot the actuator
EXPLOSIONPROOF
Wiring alternatives for modulating actuators with or without spring return
Modulating or 3-pos with/without spring return
1
Y A
2
T
3
U A
45
Y VDC
U VDC
6
I
VDC/ A
123 4
~
-
~
+
PE
heater
5
ab
24...230 VAC/DC
Modulating with/without spring return
1
Y A
2
T
3
U A
45
Y VDC
U VDC
6
I
VDC/ A
123 4
~
-
~
+
PE
heater
5
24...230 VAC/DC
3-pos with/without spring return, plus feedback
1 2
T
3
U A
45
U VDC
6
I
VDC/ A
123 4
~
-
~
+
PE
heater
5
ab
24...230 VAC/DC
Modulating with/without spring return, no feedback
1
Y A
2
T
345
Y VDC
6
I
VDC/ A
123 4
~
-
~
+
PE
heater
5
24...230 VAC/DC
I
Reverse function:
bridge 3--4 reverse input and output
signals.
I
II
Selection of running time for spring return:
Standard wiring = spring return in ~10 Sek
Additional wiring ter inal 5 = spring return in ~ 3 Sek
Reverse function:
bridge 3--4 reverse input and output
signals.
Selection of running time for spring return:
Standard wiring = spring return in ~10 Sek
Additional wiring ter inal 5 = spring return in ~ 3 Sek
Reverse function:
bridge 3--4 reverse input and output
signals.
Selection of running time for spring return:
Standard wiring = spring return in ~10 Sek
Additional wiring ter inal 5 = spring return in ~ 3 Sek
Reverse function:
bridge 3--4 reverse input and output
signals.
Selection of running time for spring return:
Standard wiring = spring return in ~10 Sek
Additional wiring ter inal 5 = spring return in ~ 3 Sek
B
AB A
B
A
B
A
SB 5. SB 5.1
SB 5.3SB 5.2
I. Operation with 3 sec. motor running time mode
Note following at 3 sec. otor running ti e:
1. The 3 sec. otor running ti e ode is only in switch position 0 and 5 and at a constant
supply voltage on ter inals 1 and 2 which ust be in ini u for 1 inute applied
available.
2. The actuator opens at voltage on ter inal 3 (resp. closes), and closes at voltage on
ter inal 4 (resp. opens ) depending on ounting position of the actuator.
3. The ax. duty ratio is 10 % resp. 1 cycle / inute. Between two fully cycles to the sa e
direction there ust be a ini u inter ission of 1 inute. The actuator is blocked if
the break ti e is less than 1 inute. The release for the next cycle is ade auto atically
by an internal ti ing relay.
4. Sa e function is applied on spring return actuators. Faile safe operation is regarded
sa e as a otor running cycle.
5. If its tried to use the 1 wire On/Off ethode in switch position 0 and 5, software changes
the running ti e te porarily and auto atically to 15 sec. otor running ti e to protect
the actuator for overheating due to uncontrolled duty ratio.
6. The actuator ust be operated with an outside load of at least 3 N .
7. After installing the actuator to the da per/ar ature an auto atic align ent has to be
acco plished, in order to obtain a gentle blockade/stop. This function protects the
da per/ar ature by reducing the end positions/blockade speed in order to avoid
echanical overload. The actuator alignes specifically once with 30 Sec/90° onto each
position, recognizes the blockade position in order to reduce the otor perfor ance
during operation briefly before reaching the end /blockade position.
II. 3-pos operation
ExMax (RedMax) actuators are in the best way suitable for the 3-pos operation.To
protect such ele ents as gears and ounting ele ents against har ful influences like
ini u pulse ti e, ExMax (RedMax) actuators are protectet via internal electronics.
The internal electronic per its 20 i pulses with < 0.5 > sec. cyclic duration, afterwards
at least 1 i pulse > 1 sec. ust follow. If clocked with ore than 20 i pulses each <
1 sec. the actuator will adjust into a suspend ode.There after a reset is andadory
and will be achieved by briefly switching of the supply voltage for about 2 sec.. The
controll unit has to be para eterized in order to be set within the above entioned
duration li its.
III. Use at low ambient temparature below -2 °C
All ExMax (Red ax) actuators are equipped with a regulated integrated heating device
designed for e ploy ents down to -40°C a bient te perature.
The heater will be supplied auto atically by connecting the constant voltage supply on
the cla ps 1 and 2.
Following para eters are to be considered by a bient te peraure < 10°C:
1. After ounting the actuator ust bei i ediately electrically connected.
2. The actuator will only be activated after the operating te perature has reached at least
-20°C .
3. The adjust ent options are only ensured after this heating up period.
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Error/Symptom Reason Solution
M.EZ- 1. 5-S-en-Zusatzinfo EL
2 8- 1-16
Schischek GmbH Ger any D-90579 Langenzenn, Mühlsteig 45, Gewerbegebiet V, Tel. ++49 (0)9101-90810, Fax ++49 (0)9101-908177, E ail [e-mail]
Actuator does not work
LED lights red
lThe actuator is operated by a too high a bient
te perature and the internal te perature sensor
responded
lShut off actuator and let te perature decrease, reduce a bient
te perature by suitable easures e.g. ventilation or other ounting
position of the actuator
2
Actuator does not work
LED lights green
l3-Pos control signal is wired on both entrances
lRequired torque is greater than actuators torque
lControl signals are not attached or attached on a
wrong conductor
lActuator is incorrect ounted and is blocked by an
external stop unit
lActuator is clocked with ore than 20 i pulses <0,5
per sec. and therefore adjusted into suspend ode
lInterchanged supply lines
lReadjust/correct circuit
lAdjust a higher torque at the actuator if possible otherwise exchange
for a type with higher torque.
lExa ine rule and adjusting signal in accordance with attached diagra
lDis ount actuator and testdrive without load for operability. Install
actuator accordingly that the power trans issions runs without external
blockade or torsion
lSwitch off supply voltage for at least 2 sec. thereby a reset is conducted
Readjust controller in order to extend control pulses
lWire 1 ust be (-, N) and wire 2 (+, L)
3
Spring return funktion is 10 sec./90°,
should however a ount to 3 sec./90°
lBridge 2 --5 is not established lBridge conductor 2 of the constant voltage supply with conductor 5
5
Spring return funktion is 3 sec./90°,
should however a ount to 10 sec./90°
lBridge 2 --5 is established lDisconnect bridge
6
Actuator does not start after ore than
2 briefly following adjusting functions
in the 3 sec. ode where set
lThe axi al per issable cyclic duration of 10%
ED was not co plied to, the actuator is in a safety
disconnection ode
lWait approx.1 inute until internal electronics cool down to operating
te perature.
7
Y-drive in the 3-pos ode can not gear
into inter ediate positions
lThe conversion of constant ode on 3-pos- odus
was not set
lRecalibrate the actuator in accordance with asse bly instructions
8
Actuator sits diagonally on the squared
da per shaft
lThe actuators have an angle of rotation of 95°
inclusive 5° pre-tention. While asse bling the pre-
loading was not considered
lDis ount actuator of the da per, use the enclosed socket wrench to
draw up approx. 5° over the hand operated control device before
re ounting on the da per shaft. Consider additional infor ation ME
of the asse bly instructions
9
Actuator is with cla p stand KBS
actuated installed onto da per shaft
and does only partly or not at all drive
lProvided that the electrical basic conditions specified
above are fullfilled, the anti- twist plate could be so
installed that the actuator blocks itself due to the
twisted and not centric shaft connection and therefore
interlocks
lLoosen the anti-twist plate and re ount that the actuator can i ple ent
an easy oscillationg otion over its angle of rotation
1
A odulating actuator (Y) works with
reduced angle of rotation and already
reaches its end positions before O V/4
A, respectively before 10V/20 A.
lAt start up no self adjust ent of angle of rotation
was acco plished
lAcco plish self adjust ent of angle of rotation in accordance with
asse bly instruction
11
LED flashes irregularly and actuator
does not work
lActuator does not receive sufficient supply voltage
lCable to long, voltage drop in the supply line to large
lIncrease line cross section or increase tension at the transfor er/power
suply unit
lIncrease line cross section or increase tension
12
lNo power supply attached
lThe actuator is operated beyond ex-prevention
a bient te perature specifications and the internal
te perature sensor did irreversibly shut down
operations
lAttache power supply and turn on
lBecause of inad issable operation the actuator drove out of safety
relevant reasons into an irreversible condition and ust be exchanged.
Acco panying new installation the a bient te perature has to be
reduced accordingly
Actuator does not work
LED does not lights
1
Acuator does not work
LED is red blinking
4 lThe actuator has been ounted by te peratures
of less than -20°C and did not reach is operating
te peratur of at least -20°C.
lEnsure that a constant voltage supply on conductor 1--2 is existing.
lWait until the required operating te perature is achieved by the actuators
internal heating syste .The actuator will start operating independently
ExMax-.. and RedMax-.. extra information EL - size S
EXPLOSIONPROOF
Error indication
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Dimension size S
Specification
The "ME"-data sheet contains additional information for ExMax and
RedMax actuators of the size "S", for the optimization and simplification
in regard to planning, installation and initial start up. It pro ides
influences of external factors in reference to the safe initiation of
the actuators. In particular it represents the installation, as well as
different dampers, fire protection dampers and armatures. Additionally
describing different accessory elements and their mounting to the
actuator.
Specification
Schischek GmbH Germany D-90579 Langenzenn, Mühlsteig 45, Gewerbegebiet V, Tel. ++49 (0)9101-90810, Fax ++49 (0)9101-908177, Email [email protected]
ExMax-.. and RedMax-.. extra information ME - size S
EXPLOSIONPROOF
u Dimension, drill template
u Control elements: switch - push button - LED
u Outdoor installation
uMounting using form-fitting shaft connection (square shaft)
u Mounting using clamp mounting (round shaft)
u Mounting on butterfly al es and ball al es
u Mounting on fire dampers
u Mounting ExBox (RedBox), ExSwitch (RedSwitch)
Dimensions - drill template
ontrol elements: switch - push button - LED
Outdoor installation
Switch - push button - LED for programming,
behind dummy plug
10-position switch (S)
Push button (T)
3-colour LED
S
T
ExMax/RedMax - extra information ME
118,5 30 30 14
210
74 95
80
Dimension in mm
Side R
Side L 6 x
Æ 4,4
6 x M 4 Double sqaured 12 x 12 mm
60
inl. radius
of bend for
the cable
All ExMax and RedMax actuators are equipped with a 10 position switch a push button
and a multicolor LED for calibration. These control elements are to be found cable-
laterally behind the two middle sectioned dummy plugs. For operation these must be
remo ed. The calibration can be achie ed despide lining up tension at the actuator.
The explosion pre ention is not impaired thereby. Howe er it has to be of great concern
that the dummy plugs must be rescrewed in order to comply with the IP-protection
class. The operation of the switch and button has to be done by means of a small
screwdri er. Force with strong pressure and /or rotation is to be a oided in any case,
since otherwise control electronics can be damaged irreparably. By bad isibilities a
flashlight (certified within the EX-range) should be used. Attitudes of torque and running
time can be achie ed also before mounting. The adjustment of angle of rotation can
be started only with an outside load and accurate mounting.
RST
When mounting actuator outdoors it has to be certain that the actuator is protected against
direct sun exposure (heat and UV), rain and snow by employing an enclosure roof. Supply
oltage is to be applied immediately after mounting in order to assure integrated heating
at start. Since explosion proof actuators must ha e internal safety temperature limiters,
these may not be exposed neither at storage nor during operation to a too high temperature.
Otherwise the limiters could respond and switch of the actuator irre ersibly.
For additional electrical data have a look at "extra information EL"

www.schischek.com
Specification
ExMax and RedMax actuators size S are equipped with a 12 x 12 mm (double square) shaft connection. The form-fitting shaft connection is the securest connection between damper
shaft and actuator because slipping or slipping through is a oided compared to the force-fit clamp-connection. The actuator will be connected firmly by means of four screws
M 4 x 100 (scope of supply) to the damper. For the connection to round damper shaft or square damper shaft with smaller or larger 12x12 mm an optional mounting clamp
(type KB-S) for tensionally locked connections is a ailable.
Mounting instructions form-fitting shaft connection
HV
M4 x 100
Mounting instructions for mounting clamp
Form fitting mounting on square damper shaft Mounting clamp type KB-S
Schischek GmbH Germany D-90579 Langenzenn, Mühlsteig 45, Gewerbegebiet V, Tel. ++49 (0)9101-90810, Fax ++49 (0)9101-908177, Email [email protected]
ExMax-.. and RedMax-.. extra information ME - size S
EXPLOSIONPROOF
Mounting instruction for ExMax and RedMax actuators size S on air dampers
Length A
Dimension A in acc. with indicator
1. Actuator without indicator A = no limit
2. Actuator with indicator, no accessories A < 65 mm
It is to be considered that the actuators ha e a total angle mo ement of approx. 95°
in order to realize a pre-tention on the damper. Therefore the actuator sits tilted on the
damper shaft. In order to pre ent this and to assure pre-tention to the damper the dri ing
shaft has to be adjusted mechanically before connecting to the damper shaft.
The pro ided socket wrench ser es for the mechanical adjustment o er the hand-operated
control socket HV. The actuators are axially symmetrically de eloped. In case of spring
return function the safety postion must be selected by turning the actuator 180°.
Mounting:
1. Affix tap hole M4 (in accordance with drill template) on the damper or to a mounting
bracket.
2. Adjust dri e shaft of the actuator with the socket wrench that the dri e stands
perpendicular to the damper before pluging actuator on to the damper shaft.
3. Plug actuator onto damper shaft and fix diagonally with 2 screws.
4. Remo e the socket wrench.
5. Pi ot and tighten the remaining screws.
Note: the dri e shaft is selflockingly produced and may only be mechanically adjusted
either with the pro ided socket wrench or the optional accessory "HV-S" manual o erride.
External applied force to the shaft can lead to mechanical damage of the actuator.
Dimension damper shaft
4 screws M4 x 100, as well as a socket wrench, are part of deli ery for ExMax/RedMax
actuators size "S".
For damper shafts 9 x 9, 10 x 10 or 11 x 11 mm reducing bush are optional a ailable.
The actuators are axially symmetrically de eloped. In case of a spring return function
the safety position must be selected by turning the actuator 180°.
Mounting
1. Insert u-bold connection into dri e-shaft and screw the bold from the opposite side
tight with the socket wrench.
2. Screw in two screws functioning as an anti twist locking de ice.
3. Install mounting bracket at the damper.
4. Plug the actuator to the damper shaft, adjust the actuator in the mounting brackets
position and tighten the damper shaft with a wrench socket ia the u-bold connection.
Attention!
The actuator must be installed in such a way that it can implement an easy oscillating
motion in the mounting bracket for the reconciliation of the not centric connection.
Note: the dri e shaft is selflockingly produced and may only be mechanically adjusted
either with the pro ided socket wrench or the optional accessory "HV-S" manual o erride.
External applied force to the shaft can lead to mechanical damage of the actuator.
Dimension squared damper shaft Dimension round damper shaft
1. Pre-assembly clamp
A
12 x 12 mm
A
Æ 10...20 mm
Length A < 25 mmLength A < 25 mm
A
10..16 mm
3. Pre-assembling mounting bracket
2. Fixing the clamp
4. Mounting to the damper
2 x

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Specification
ExMax and RedMax actuators of the size S are equiped with a 12x12 mm (double square) form-fitting shaft connection. For mounting to butterfly al es or ball al e a special mounting
bracket in acc. with DIN EN ISIO 5211 is required. Since this standard pro ides only certain basic conditions there can be substantial geometrical differences between armatures
which require a special adaption.
Specification
ExMax and RedMax actuators of the size S are equipped with a 12x12 mm (double square) form-fitting shaft connection. The form-fitting shaft connection is the securest connection
between damper shaft and actuator. The actuator is fixed with four screws directly to the fire damper and/or fixed to a mounting bracket. ExMax-...-BF and RedMax-...-BF actuators
integrate an intrinsically safe circuit in order to connect a FireSafe sensor which works like a temperature limiter.
Schischek GmbH Germany D-90579 Langenzenn, Mühlsteig 45, Gewerbegebiet V, Tel. ++49 (0)9101-90810, Fax ++49 (0)9101-908177, Email [email protected]
ExMax-.. and RedMax-.. extra information ME - size S
EXPLOSIONPROOF
Mounting instructions for ExMax and RedMax actuators size S
on butterfly valve and ball valve
Mounting instructions for ExMax and RedMax actuators Size S on fire dampers
Mounting to a ball valve Mounting to a butterfly valve
Fire damper Assembly
It is to be considered that the actuators ha e a total angle of rotation of approx. 95°
in order to realize a pre-tention on the damper. Therefore thr actuator sits tilted on the
damper shaft. In order to pre ent this and to assure pre-tention to the damper the dri ing
shaft has to be adjusted mechanically before connecting to the damper shaft. The
pro ided socket wrench ser es for the mechanical adjustment o er the hand-operated
control socket HV.The actuators are axially symmetrically de eloped. In case of a spring
return function the safety postion must be selected by turning the actuator 180°.
Mounting:
1. Affix tap hole M6 (in accordance with drill drill template) on the damper or to a mounting
bracket.
2. Adjust dri e shaft of the actuator with the socket wrench that the dri e stands
perpendicular to the damper before pluging actuator on to the damper shaft.
3. Plug actuator onto damper shaft and fix diagonally with 2 screws.
4. Remo e the socket wrench.
5. Pi ot and tighten the remaining screws.
6. Mount temperatur limiter type Fire Safe
7. Mount terminal box
8. Wire connect actuator and sensor in the terminal box
Note: the dri e shaft is selflockingly produced and may only be mechanically adjusted
either with the pro ided socket wrench or the optional accessory "HV-S" manual o erride.
External applied force to the shaft can lead to mechanical damage of the actuator.
4 x4 x

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M.MZ-01.01-S-en-Zusatzinfo ME
Specification
Specification
Schischek GmbH Germany D-90579 Langenzenn, Mühlsteig 45, Gewerbegebiet V, Tel. ++49 (0)9101-90810, Fax ++49 (0)9101-908177, Email [email protected]
ExMax-.. and RedMax-.. extra information ME - size S
EXPLOSIONPROOF
Mounting of ExSwitch (RedSwitch) accessory to the actuator
Mounting of terminal boxes type ExBox (RedBox)
via mounting bracket type MKK-S to the actuator (accessory)
1. Put the squared connection part to the actuator, then mount ExSwitch(RedSwitch) and
fix it with 4 screws
2. ExMax (RedMax) with mounted ExSwitch (RedSwitch)
4 x
1. Screw mounting bracket MKK-S to the actuator (A)
then terminal box to the mounting bracket (B) schrauben
2 x
2 x
(B)
(A)
Mounting bracket MKK-S can be mounted e ery 90°
Terminal box mounted abo e the actuator Terminal box mounted beside the actuator