Schlage AL-SERIES User manual

AL-Series
Service manual

Schlage • AL-Series service manual • iii
Contents
5 Introduction
4 Trim Assemblies
5 Passage Latch Trim
6 Exit Lock Trim
7 Bath/Bedroom Privacy Lock Trim
8 Hospital Privacy Lock Trim
9 Entrance/Oce Lock Trim
10 Entrance Lock Trim
11 Classroom Lock Trim
12 Storeroom Lock Trim
13 Faculty Restroom Lock Trim
14 Single Dummy Trim
15 Trim Options
15 Levers
15 Lever Designs
15 Lever Inserts
16 Tactile Warning
16 Roses
16 Trim Finishes
17 Chassis Assemblies
18 AL10S Passage Lock Chassis Assembly
19 AL25D Exit Lock Chassis Assembly
20 AL40S Bath/Bedroom Lock Chassis Assembly
21 AL44S Hospital Privacy Lock Chassis Assembly
22 AL50PD Entrance /Oce Lock Chassis Assembly
23 AL53PD Entrance Lock Chassis Assembly
24 AL70PD Classroom Lock Chassis Assembly
25 AL80PD Storeroom Lock Chassis Assembly
26 AL85PD Faculty Restroom Lock Chassis Assembly
27 Latches
27 Latch accessories and adapters
28 Strikes
29 Cylinder Options
29 Standard Cylinders
29 FSIC and SFIC Cylinders
30 Full Size Interchangeable Core
30 Small Format Interchangeable Core
31 Interchangeable Core Related Parts and Levers
31 Cylinder Conversion
32 Parts
32 Parts for 2-Inch Doors
32 Hub, Frame and Housing Kits
32 Plunger Units
33 Screws and Screw Packs
33 Screws
33 Screw Packs, Standard
33 Screw Packs, Torx
34 Door Handing
35 Ordering Procedure
35 Limited Warranty

Schlage • AL-Series service manual • 5
Introduction
This manual contains a complete listing of AL-Series (Grade 2) cylindrical lock parts and assemblies manufactured by the
Schlage Lock Company. This edition lists components of AL-Series locks manufactured aer June, 2003.
Exploded views of chassis and trim are shown with parts for standard size doors, with accompanying charts to identify parts
for replacement purposes. In addition, lock trim ordering procedures, general cylinder information, and all auxiliary
components of the AL-Series cylindrical locks are included.
Schlage AL-Series lock parts are manufactured to close tolerances and are interchangeable between functions. Conversion
of functions may be performed by identifying necessary substitution parts and following assembly as indicated on the lock
drawings.
Standard Features*
Certifications ANSI/BHMA Certified A156.2, 2003, Series 4000, Grade 2, UL listed for 3-hour fire door
Latch 1Z\,” x 2Z\v”, Square corner faceplate, 1” housing diameter, Z\x” throw
Strike 1Z\v” x 4M\,”, ANSI, Square corner, no box
Backset 2C\v”
Cylinder 6-Pin solid brass, keyed 6-pin, S123 keyway, keyed different (KD)**
Door Range 1C\,” – 1M\,”
Keys Two nickel silver cut keys per lock, 6-pin, S123 section**
* Locks are furnished with standard features unless otherwise specified.
** Items specified in C keyway will be furnished with cylinder keyed 5-pin and with 5-pin keys unless otherwise specified.

6 • Schlage • AL-Series service manual
Lock Assembly Drawing Index
Lock Assembly Drawing Index
The Lock Assembly Drawing Index provides illustrations and textual descriptions of available functions. Page numbers for full
trim and chassis drawings are referenced.
Outside Inside
Lever
Key
Deadlatch
Turn/Push-Button
Springlatch
Blank Plate
Push-Button
Emergency
Turn-Button
Function ANSI A156.2, 2003, Series 4000, Grade 2 Trim Chassis
Schlage ANSI Description Outside function Inside function Page Page
AL10S F75 Passage Latch Lever is always unlocked. Lever is always unlocked and is always
free for immediate egress.
922
AL25D Exit Lock Blank plate outside. Lever is always unlocked and is always
free for immediate egress.
10 23
AL40S F76 Bath/Bedroom
Privacy Lock
Outside lever is locked by inside
push-button. May be unlocked from
outside with small screwdriver (not
included), or with 35-250 emergency
key..
Push-button locks outside lever.
Turning inside lever or closing door
releases button.
Inside lever is always free for immediate
egress.
11 24
Note: Any function with a deadlatch locks the latchbolt when door is closed. See page 5 for identification.
* AL85 functions are not available in Full Size or Small Format Interchangeable cores.

Lock Assembly Drawing Index
Schlage • AL-Series service manual • 7
Function ANSI A156.2, 2003, Series 4000, Grade 2 Trim Chassis
Schlage ANSI Description Outside function Inside function Page Page
AL44S Hospital
Privacy Lock
Outside lever is locked by inside
push-button. Unlocked from outside by
turning emergency turn-button.
Push-button locks outside lever.
Turning inside lever or closing door
releases button.
Inside lever is always free for immediate
egress.
12 25
AL50PD F82 Entrance/
Oce Lock
Outside lever is locked by inside
push-button. Unlocked from outside
with key.
Push-button locks outside lever.
Turning inside lever releases button.
Inside lever is always free for
immediate egress.
13 26
AL53PD F109 Entrance Lock Turn/Push-Button: Outside lever is
locked by pushing and turning the
inside turn/push-button. Key must be
used until turn/push-button is
unlocked.
Push-Button:
Outside lever is locked by pushing the
inside push-button. Key must be used
until push-button is unlocked. Unlocked
from outside with key.
Turn/Push-Button:
Outside lever is locked by pushing and
turning the inside turn/push-button
until button is manually unlocked.
Push-Button:
Pushing button locks outside lever.
Turning inside lever releases button.
Inside lever is always free for immediate
egress.
14 27
AL70PD F84 Classroom
Lock
Outside lever is locked and unlocked by
key outside.
Inside lever is always unlocked and free
for immediate egress.
15 28
AL80PD F86 Storeroom
Lock
Outside lever is fixed. Entrance by key
only.
Inside lever is always unlocked and free
for immediate egress.
16 29
AL85PD * F93 Faculty
Restroom Lock
with Indicator
Cylinder
Outside lever is fixed. Entrance by key
only. When push-button is activated
from inside, only the emergency master
key will allow entrance.
Push-button activates occupancy
indicator, allowing only emergency
master key to operate. Turning lever or
closing door releases button. Spanner-
button rotation provides lock-out
feature. Inside lever is always
free for immediate egress.
17 30
AL170 Single Dummy
Trim
Dummy trim for one side of door. Use as
door pull or as matching inactive trim.
18 —
Note: Any function with a deadlatch locks the latchbolt when door is closed. See page 5 for identification.
* AL85 functions are not available in Full Size or Small Format Interchangeable cores.

8 • Schlage • AL-Series service manual
5 Passage Latch Trim
6 Exit Lock Trim
7 Bath/Bedroom Privacy Lock Trim
8 Hospital Privacy Lock Trim
9 Entrance/Oce Lock Trim
10 Entrance Lock Trim
11 Classroom Lock Trim
12 Storeroom Lock Trim
13 Faculty Restroom Lock Trim
14 Single Dummy Trim
Trim Assemblies

Trim Assemblies
Schlage • AL-Series service manual • 9
Passage Latch Trim
AL10S
10
55
7
9
44
45
47
46 8
3
2
25
9
3
2
44
45
48
50
50
No. Description Part no.
2Closed Lever (2) 51-025*
3Rose (2) 04-060
7Inside Spring Cage A100-053**
8Outside Spring Cage A100-054**
9Castle Nut (2) C604-354
10 Anchor Spring C503-308
25 Spring Cage Mounting Screw (2) C604-395
No. Description Part no.
44 Driver Cap A700-041**
45 Driver Bushing A700-039**
46 Springlatch 11-116
47 Strike, ANSI standard, no box 10-025
48 Latch Housing Sleeve (for M\," housing only) G506-815
50 Lever insert (2) A700-044**
55 AL10 Chassis 61-210-134***
* For locks manufactured aer June 2003. See Levers on page 19 for a complete list of lever part numbers.
** For locks manufactured aer May 2002.
*** Chassis part number is for reference only.

10 • Schlage • AL-Series service manual
Trim Assemblies
Exit Lock Trim
AL25D
7
9
44
45
50
3
2
25
33
32
55
47
46
48
No. Description Part no.
2Closed Lever 51-025*
3Rose 04-060
7Inside Spring Cage A100-053**
9Castle Nut C604-354
25 Spring Cage Mounting Screws (2) C604-395
32 Cotter Pin C604-273
33 Rose, Outside Blank C604-402
No. Description Part no.
44 Driver Cap A700-041**
45 Driver Bushing A700-039**
46 Deadlatch 11-096
47 Strike, ANSI standard, no box 10-025
48 Latch Housing Sleeve (M\," housing only) G506-815
50 Lever insert A700-044*
55 AL25 Chassis 61-225-134***
* For locks manufactured aer June 2003. See Levers on page 19 for a complete list of lever part numbers.
** For locks manufactured aer May 2002.
*** Chassis part number is for reference only.
AL25 Door Thickness Adjustment
Door Thickness Blank Rose Adjustment
Blank
Rose
Cotter
Pin
B
A
1C\,"Place cotter pin at hole A on the Blank Rose.
1C\v"Place cotter pin at hole B on the Blank Rose.
2" Non-standard door thickness for AL25.
Specify 2" door thickness on order. If cotter
pin adjustment is necessary, place at hole B.

Trim Assemblies
Schlage • AL-Series service manual • 11
Bath/Bedroom Privacy Lock Trim
AL40S
10
7
9
44
45
50
47
46 8
3
1
25
9
3
1
44
45
55
50
48
No. Description Part no.
1Open Lever (2) 51-026*
3Rose (2) 04-060
7Inside Spring Cage A100-053**
8Outside Spring Cage A100-054**
9Castle Nut (2) C604-354
10 Anchor Spring C503-308
25 Spring Cage Mounting Screws (2) C604-395
No. Description Part no.
44 Driver Cap A700-041**
45 Driver Bushing A700-039**
46 Springlatch 11-116
47 Strike, ANSI standard, no box 10-025
48 Latch Housing Sleeve (for M\," housing only) G506-815
50 Lever insert (2) A700-044**
55 AL40 Chassis 61-240-134***
* For locks manufactured aer June 2003. See Levers on page 19 for a complete list of lever part numbers.
** For locks manufactured aer May 2002.
*** Chassis part number is for reference only.

12 • Schlage • AL-Series service manual
Trim Assemblies
Hospital Privacy Lock Trim
AL44S
10
55
7
9
44
45
47
46 8
3
1
25
9
3
1
44
45
50
48
50
No. Description Part no.
1Open Lever (2) 51-026*
3Rose (2) 04-060
7Inside Spring Cage A100-053**
8Outside Spring Cage A100-054**
9Castle Nut (2) C604-354
10 Anchor Spring C503-308
25 Spring Cage Mounting Screws (2) C604-395
No. Description Part no.
44 Driver Cap A700-041**
45 Driver Bushing A700-039**
46 Springlatch 11-116
47 Strike, ANSI standard, no box 10-025
48 Latch Housing Sleeve (for M\," housing only) G506-815
50 Lever insert (2) A700-044*
55 AL44 Chassis 61-240-134***
* For locks manufactured aer June 2003. See Levers on page 19 for a complete list of lever part numbers.
** For locks manufactured aer May 2002.
*** Chassis part number is for reference only.

Trim Assemblies
Schlage • AL-Series service manual • 13
Entrance/Oce Lock Trim
AL50PD
10
55
7
9
44
45
47
46 8
3
1
25
9
3
1
44
45
4
50
48
50
No. Description Part no.
1Open Lever (2) 51-026*
3Rose (2) 04-060
4Cylinder 21-020
7Inside Spring Cage A100-053**
8Outside Spring Cage A100-054**
9Castle Nut (2) C604-354
10 Anchor Spring C503-308
25 Spring Cage Mounting Screws (2) C604-395
No. Description Part no.
44 Driver Cap A700-041**
45 Driver Bushing A700-039**
46 Deadlatch 11-096
47 Strike, ANSI standard, no box 10-025
48 Latch Housing Sleeve (for M\," housing only) G506-815
50 Insert (2) A700-044**
55 AL50 Chassis 61-253-134***
* For locks manufactured aer June 2003. See Levers on page 19 for a complete list of lever part numbers.
** For locks manufactured aer May 2002.
*** Chassis part number is for reference only.

14 • Schlage • AL-Series service manual
Trim Assemblies
Entrance Lock Trim
AL53PD
10
55
7
9
44
45
47
46
48
8
3
1
25
9
3
1
44
45
4
50
50
No. Description Part no.
1Open Lever (2) 51-026*
3Rose (2) 04-060
4Cylinder 21-020
7Inside Spring Cage A100-053**
8Outside Spring Cage A100-054**
9Castle Nut (2) C604-354
10 Anchor Spring C503-308
25 Spring Cage Mounting Screws (2) C604-395
No. Description Part no.
44 Driver Cap A700-041**
45 Driver Bushing A700-039**
46 Deadlatch 11-096
47 Strike, ANSI standard, no box 10-025
48 Latch Housing Sleeve (for M\," housing only) G506-815
50 Insert (2) A700-044**
55 AL53 Chassis 61-253-134***
* For locks manufactured aer June 2003. See Levers on page 19 for a complete list of lever part numbers.
** For locks manufactured aer May 2002.
*** Chassis part number is for reference only.

Trim Assemblies
Schlage • AL-Series service manual • 15
Classroom Lock Trim
AL70PD
10
55
7
9
44
45
47
46
48
8
3
2
25
9
3
1
44
45
4
50
50
No. Description Part no.
1Open Lever 51-026*
2Closed Lever 51-025*
3Rose (2) 04-060
4Cylinder 21-020
7Inside Spring Cage A100-053**
8Outside Spring Cage A100-054**
9Castle Nut (2) C604-354
10 Anchor Spring C503-308
No. Description Part no.
25 Spring Cage Mounting Screws (2) C604-395
44 Driver Cap A700-041**
45 Driver Bushing A700-039**
46 Deadlatch 11-096
47 Strike, ANSI standard, no box 10-025
48 Latch Housing Sleeve (for M\," housing only) G506-815
50 Lever insert (2) A700-044**
55 AL70 Chassis 61-270-134***
* For locks manufactured aer June 2003. See Levers on page 19 for a complete list of lever part numbers.
** For locks manufactured aer May 2002.
*** Chassis part number is for reference only.

16 • Schlage • AL-Series service manual
Trim Assemblies
Storeroom Lock Trim
AL80PD
10
55
7
9
44
45
47
46
48
8
3
2
25
9
3
1
44
45
4
50
50
No. Description Part no.
1Open Lever 51-026*
2Closed Lever 51-025*
3Rose (2) 04-060
4Cylinder 21-020
7Inside Spring Cage A100-053**
8Outside Spring Cage A100-054**
9Castle Nut (2) C604-354
10 Anchor Spring C503-308
No. Description Part no.
25 Spring Cage Mounting Screws (2) C604-395
44 Driver Cap A700-041**
45 Driver Bushing A700-039**
46 Deadlatch 11-096
47 Strike, ANSI standard, no box 10-025
48 Latch Housing Sleeve (for M\," housing only) G506-815
50 Lever insert (2) A700-044**
55 AL80 Chassis 61-280-134***
* For locks manufactured aer June 2003. See Levers on page 19 for a complete list of lever part numbers.
** For locks manufactured aer May 2002.
*** Chassis part number is for reference only.

Trim Assemblies
Schlage • AL-Series service manual • 17
Faculty Restroom Lock Trim
AL85PD
10
7
9
44
45
47
41
46 8
3
2
25
9
3
1
44
45
4
55
50
48
No. Description Part no.
1Open Lever 51-026*
2Closed Lever 51-025*
3Rose (2) 04-060
4Cylinder 21-021
7Inside Spring Cage A100-053**
8Outside Spring Cage A100-054**
9Castle Nut (2) C604-354
10 Anchor Spring C503-308
25 Spring Cage Mounting Screws (2) C604-395
No. Description Part no.
41 Sleeve, Spindle A700-003
44 Driver Cap A700-041**
45 Driver Bushing A700-039**
46 Deadlatch 11-096
47 Strike, ANSI standard, no box 10-025
48 Latch Housing Sleeve (for M\," housing only) G506-815
50 Lever insert (2) A700-044**
55 AL85 Chassis 61-285-134***
* For locks manufactured aer June 2003. See Levers on page 19 for a complete list of lever part numbers.
** For locks manufactured aer May 2002.
*** Chassis part number is for reference only.

18 • Schlage • AL-Series service manual
Trim Assemblies
Single Dummy Trim
AL170
3
52
53
54
56
57
2
44
45
50
58
Threaded rod to
mount two AL170
trims back-to-back
No. Description Part no.
2Closed Lever 51-025*
3Rose 04-060
7Inside Spring Cage A100-053**
44 Driver Cap A700-041**
45 Driver Bushing A700-039**
50 Lever insert A700-044**
No. Description Part no.
52 Spindle and Hub A710-007
53 Mounting Screws (2) L583-133
54 Housing, Spring Cage C604-400
56 Washer A501-171
57 Thru Bolt A501-746
58 Spindle, Threaded Rod A501-167
* For locks manufactured aer June 2003. See Levers on page 19 for a complete list of lever part numbers.
** For locks manufactured aer May 2002.

Trim Options
Schlage • AL-Series service manual • 19
Trim Options
Levers
Description Part number Manufactured date
Closed lever and insert 51-021 Before June 2003
Open lever and insert 51-023
Closed lever and insert 51-025 Aer June 2003
Open lever and insert 51-026
Full size core lever and insert 51-022 –
Small format core lever and insert 51-024
Lever Designs
Levers are pressure cast zinc. All levers are ADA Accessibility compliant. Neptune, Omega and Saturn lever designs meet
California code for Z\x” or less return to the door.
Jupiter (JUP) Neptune (NEP) Omega (OME) Saturn (SAT)
2Z\x"
64 mm
4Z\v"
108 mm
3M\zn"
87 mm
2Z\x"
64 mm
4Z\v"
108 mm
3M\zn"
87 mm
2Z\x"
64 mm
4Z\v"
108 mm
3M\zn"
87 mm
2Z\x"
64 mm
4Z\v"
108 mm
3M\zn"
87 mm
Lever Inserts
Description Part number
Lever insert for 1C\," -1M\," doors * A700-015
Lever insert for 1C\," -1M\," doors ** A700-044
Lever insert for SFIC A700-045
Lever insert for interchangeable core with 1C\," -1M\," doors *** A700-047
* For locks manufactured before May 2002
** For locks manufactured aer May 2002.
*** For locks manufactured aer March 2003.

20 • Schlage • AL-Series service manual
Trim Options
Tactile Warning
Available on Saturn design levers only. Applied to outside lever only unless otherwise specified.
Roses
Rose trims are available in wrought brass or bronze.
04-060 RHO
for JUP, NEP, SAT levers
04-060 OME
for Omega lever
Trim Finishes
Schlage AL-Series lock products are available in a range of durable, top-quality finishes. Most are available with a clear coating
that protects against damaging environmental factors, including sea air, high humidity, or corrosive vapors.
The antimicrobial coating on Schlage AL-Series locks works to protect the hardware’s surface by inhibiting the growth of
bacteria, mold and mildew. The coating is made using ionic silver (AG+), a single atom that is missing one orbital electron that
interacts with the bonding sites on the microbe surface. The result is that silver ions surround bacterial cells, blocking food and
respiration supply, and slowing bacterial growth.
Finishes are coded according to the Builders Hardware Manufacturers Association (BHMA). The nearest old U.S. equivalent
code designations are shown in parentheses.
Code Description
605 (US 3) Bright brass
606 (US 4) Satin brass
609 (US 5) Antique brass
612 (US 10) Satin bronze
613 (US 10B) Oil rubbed bronze
Code Description
619 (US 15) Satin nickel
625 (US 25) Birght chromium plated
626 (US 26D) Satin chromium plated
626AM Antimicrobial coating on satin chromium
643e (US 11) Aged bronze (e=equivalent to bhma std)