Sealey TC180.V2 User manual

INSTRUCTIONS FOR
TILE CUTTER
MODEL NO: TC180.V2
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
1.1. ELECTRICAL SAFETY
WARNING! It is the responsibility of the owner and the operator to read, understand and comply with the following:
You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and
any other connectors for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of appropriate
safety devices. A Residual Current Circuit Breaker (RCCB) should be incorporated in the main distribution board. We also recommend
that a Residual Current Device (RCD) is used. It is particularly important to use an RCD with portable products that are plugged into a
supply which is not protected by an RCCB. If in any doubt consult a qualified electrician. You may obtain a Residual Current Device by
contacting your Sealey stockist.
You must also read and understand the following instructions concerning electrical safety:-
a) The Electricity at Work Act 1989 requires all portable electrical appliances, if used on business premises, to be tested by a qualified
electrician, using a Portable Appliance Tester (PAT), at least once a year.
b) The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those appliances
and the safety of the appliance operators. If in any doubt about electrical safety, contact a qualified electrician.
9Ensure that the insulation on all cables and on the appliance is safe before connecting to the power
supply.
9Ensure that cables are always protected against short circuit and overload.
9Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that
none is loose.
9Ensure that the voltage marked on the appliance matches the power supply to be used and that the plug is
fitted with the correct fuse - see fuse rating at right.
9DO NOT pull or carry the appliance by the power cable.
8DO NOT pull the plug from the socket by the cable.
8DO NOT use worn or damaged cables, plugs or connectors. Immediately have any faulty
item repaired or replaced by a qualified electrician. When an ASTA/BS approved UK
3 pin plug is damaged, cut the cable just above the plug and dispose of the plug safely.
Fit a new plug according to the following instructions (UK only).
a) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.
b) Connect the BROWN live wire to the live terminal ‘L’.
c) Connect the BLUE neutral wire to the neutral terminal ‘N’.
d) After wiring, check that there are no bare wires, that all wires have been correctly connected, that the cable outer
insulation extends beyond the cable restraint and that the restraint is tight.
Double insulated products, which are always marked with this symbol , are fitted with live (brown) and neutral (blue) wires only.
To rewire, connect the wires as indicated above - DO NOT connect either wire to the earth terminal.
1.2. GENERAL SAFETY
9Familiarise yourself with the application, limitations and potential hazards of the tile cutter.
WARNING! Disconnect the cutter from the mains power before changing accessories, servicing or performing any maintenance.
9The machine must only be serviced by a qualified person or service agent. Contact your Sealey dealer for information.
9Place the cutter on a supporting surface strong enough to take the weight of the machine and work piece during operation.
9Keep the work area clean and tidy and free from unrelated materials. Ensure there is adequate lighting.
9Inhaling dust can be harmful - always wear respiratory protection and ensure that there is adequate ventilation.
9Maintain the cutter in good condition, check moving parts alignment regularly. Keep blade clean and in good condition.
9Replace or repair damaged parts. Use recommended parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
WARNING! Keep all guards and holding screws in place, tight and in good working order. Check regularly for damaged parts.
9A guard, or any other part, that is damaged must be repaired or replaced before the tool is next used. The safety guard is a
mandatory fitting when the cutter is used on premises covered by the Health & Safety at Work Act.
9Before commencing work, ensure the blade is mounted correctly, securely fastened and is compatible with the machine, spindle speed
and the material to be cut. Never use a blade which is damaged, bent or warped. Use only recommended blades.
9Remove adjusting keys and wrenches from the machine and the vicinity before turning it on.
9Machine operators must have received sufficient training and instructions as to the dangers posed by the cutter and the precautions to be
observed. Operators must be under the supervision of a person who has a thorough knowledge and experience of the machine and the
TC180.V2 | Issue 3 05/12/16
Original Language Version
© Jack Sealey Limited
Refer to
instructions
Wear eye
protection
Wear protective
gloves
Wear ear
protection
Wear safety
footwear
Wear protective
clothing
Wear a mask
Recommended fuse rating
5 Amp

required guards.
WARNING! Wear approved safety eye protection, ear defenders and respiratory protection.
9Remove ill-fitting clothing. Remove ties, watches, rings and other loose jewellery and contain long hair.
V Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
9Keep children and unauthorised persons away from the work area.
9Avoid unintentional starting and never leave the cutter running unattended.
8DO NOT use the cutter for a task for which it is not designed.
8DO NOT get cutter wet or use in damp or wet locations or areas where there is condensation.
8DO NOT use cutter where there are flammable liquids, solids or gases such as paint solvents and including waste wiping or cleaning
rags etc.
8DO NOT operate the cutter if any parts are damaged or missing as this may cause failure and/or personal injury.
DO NOT operate the cutter when you are tired or under the influence of alcohol, drugs or intoxicating medication.
1.3. SPECIFIC SAFETY RULES
WARNING! Before each use, check that the blade is secure and not worn or damaged.
9Hold the work piece firmly against the fence.
9Only feed the work piece into the blade against the rotation of the blade.
9Avoid subjecting the blade to excessive strain, never force the work piece. Maintain a controlled progression.
9Should the blade jam switch the power off immediately to prevent damage to the motor.
9TO AVOID WORK PIECE “KICKBACK” (when a work piece is violently thrown back towards you):
a) Keep the blade in good condition.
b) Keep fence parallel to the blade.
c) DO NOT release work piece until it is clear of the blade.
d) DO NOT attempt to cut a work piece that does not have a straight edge to guide along the fence.
9Use a push stick when cutting narrow work pieces.
8DO NOT use your hands (“free-hand”) to guide the work piece. Hold the work piece firmly against the fence to guide it into the blade.
8DO NOT place yourself in an awkward operating position where a slip could cause your hand to move into the cutting blade.
8DO NOT stand, or have any part of your body, in line with the plane of the blade.
8DO NOT hold what will become the off-cut (the waste part of the work piece).
8DO NOT reach over or behind the blade.
8DO NOT attempt to free a jammed blade without first switching off or removing the plug from the mains power supply.
8DO NOT cut any materials other than ceramic tile.
8DO NOT use solvents to clean plastic parts as they may be damaged. Use a soft damp cloth only.
9Store blades in a safe, dry, childproof location.
9When not in use, switch off the cutter and remove the plug from the power supply.
2. INTRODUCTION
Powered by 500W - 230V electric motor with thermal overload protection and VDE approved magnetic safety switch. Chrome plated table tilts
from 0° to 45° and is tted with adjustable parallel cutting fence. Also includes 45° cutting guide. Supplied with Ø180mm continuous rimmed
diamond cutting blade suitable for glazed ceramic, porcelain, quarry, slate and natural stone tiles. Incorporates 3.5ltr capacity water reservoir
for blade cooling. Fitted with BS approved non-rewirable plug.
3. SPECIFICATION
Model No................................................................ TC180.V2
Motor Power........................................................ 500W-230V
Blade Size/Bore ..................................................Ø180/22mm
Speed.......................................................................2800rpm
Table Size .........................................................395 x 385mm
Max. Cutting Depth 90° ................................................ 35mm
Max. Cutting Depth 45° ................................................ 25mm
4. MOUNTING
The cutter should be used on a sturdy workbench (or similar). Ensure that the supporting surface is strong enough to take the weight of the
cutter and the work piece during operation.
WARNING! Dust can be harmful if inhaled. Ensure that there is adequate ventilation and wear respiratory protection.
5. ADJUSTMENTS
5.1. ON/OFF SWITCH
The cutter has an magnetic switch (fig.1.5) located
on front of the machine. Push the “I“ button for ON
and the “O“ for OFF.
WARNING! ENSURE CUTTER IS SWITCHED
OFF AND DISCONNECTED FROM THE MAINS
POWER BEFORE MAKING ADJUSTMENTS.
5.2. TABLE TILT (for bevel cutting)
To tilt the table, loosen both front and rear tilting
lock knobs (fig. 1.4) and adjust table to the required
angle. Re-tighten the locking knobs.
WARNING! Ensure the lock knobs are securely
tightened to prevent table movement during cutting.
5.3. FENCE
5.3.1. Loosen the clamp screw (fig. 1.3) and adjust the
fence (fig. 1.2) so that the required cut line on the
tile aligns with the blade when the tile is held firmly
against the fence face.
TC180.V2 | Issue 3 05/12/16
Original Language Version
© Jack Sealey Limited
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NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
Sole UK Distributor, Sealey Group.
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk.
IP32 7AR
www.sealey.co.uk
[e-mail]
01284 757500
01284 703534
TC180.V2 | Issue 3 05/12/16
Original Language Version
© Jack Sealey Limited
Environmental Protection
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be
sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment.
When the product becomes completely unserviceable and requires disposal, drain off any fluids (if applicable)
into approved containers and dispose of the product and the fluids according to local regulations.
WEEE Regulations
Dispose of this product at the end of its working life in compliance with the EU Directive on
Waste Electrical and Electronic Equipment (WEEE). When the product is no longer required, it must be disposed
of in an environmentally protective way. Contact your local solid waste authority for recycling information.
Parts support is available for this product. To obtain a parts listing and/or diagram,
please log on to www.sealey.co.uk, email [e-mail] or telephone [phone].
5.3.2. After adjusting the fence always ensure that it is parallel to the blade by measuring the position of each end from the “0” graduations on
the table. Tighten the clamp screws.
6. CHANGING THE BLADE
6.1. Remove the water tray from under the cutter and ensure that the work table
is not at an angle.
6.2. Tilt the cutter onto the left-hand side and remove the lower blade guard.
6.3. Hold the end of the shaft (fig. 2.D) with a spanner on the flats and remove
the blade retaining nut (fig. 2.A).
6.4. Remove the outer blade washer (fig. 2.B) and the blade.
6.5. When fitting the new blade it is very important to ensure that the rotation
arrows on the blade match the direction arrow on the blade guard.
6.6. Tighten retaining nut while holding shaft end with spanner.
Note: The two blade washers (fig.2.B & C) are different and must be
correctly fitted. The inner washer (C) has a spigot (C1), to locate the
blade, which is not present on the outer washer. Each washer must
be fitted with the flat face in contact with the blade.
6.7. Replace lower blade guard, stand cutter upright and refit water tray.
7. OPERATING INSTRUCTIONS
WARNING! As with all power tools, there are potential hazards involved with the use of this cutter. It is, therefore, vital to ensure you read,
understand and apply all the safety instructions in Section 1. Familiarise yourself again with the specific safety rules for each step of the
following operation. Failure to do so may cause serious damage and/or personal injury and may invalidate your warranty. Disconnect
the cutter from the mains power before making adjustments or changing blades. Ensure that all clamps, screws and nuts are secure
and that the blade is in good condition and correctly mounted. ALWAYS have the blade guard down before turning on the cutter. Wear
approved safety eye protection.
7.1. Fill the water tray approx. two thirds so that the lower blade guard is in the water. The water cools and lubricates the blade during
cutting and also helps to suppress the dust.
7.2. Set the table tilt angle and the fence position to suit the required cut. Lower the blade guard as far as possible whilst leaving room for
the tile to pass beneath it.
7.3. Check that everything is ready, plug the cutter into the mains power supply and switch on.
WARNING! DO NOT attempt to pick up an off-cut before the blade has completely stopped.
7.4. Hold work firmly against the fence and table (hold the main section, not the piece that will become the off-cut).
7.5. Slowly move the work piece forward into the rotating blade. Continue holding the work piece firmly until the cut is complete.
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