Sealey CPG18V.V3 User manual

INSTRUCTIONS FOR
CORDLESS GREASE GUN 18V
MODEL NO: CPG18V.V3
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
CPG18V.V3 | Issue 1 24/11/17
Original Language Version
© Jack Sealey Limited
Refer to
instruction
manual
1. SAFETY
1.1. ELECTRICAL SAFETY (In relation to the battery charger)
WARNING! It is the responsibility of the owner and the operator to read, understand and comply with the following:
You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and
any other connectors for wear or damage. You must ensure the risk of electric shock is minimised by the installation of appropriate
safety devices. A Residual Current Circuit Breaker (RCCB) should be incorporated in the main distribution board. We also recommend
that a Residual Current Device (RCD) be used. It is particularly important to use an RCD with portable products that are plugged into
a supply that is not protected by an RCCB. If in any doubt consult a competent electrician. You may obtain a Residual Current Device by
contacting your Sealey stockist. You must also read and understand the following instructions concerning electrical safety.
1.1.1. The Electricity At Work Act 1989 requires all portable electrical appliances, if used on business premises, to be tested by a competent
electrician, using a Portable Appliance Tester (PAT), at least once a year.
1.1.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those appliances and
the safety of the appliance operator. If in any doubt about electrical safety, contact a competent electrician.
1.1.3. Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply and use a Portable
Appliance Tester.
1.1.4. Ensure that cables are always protected against short circuit and overload.
1.1.5. Inspect power supply cables and plugs regularly for wear or damage and check all connections to ensure none is loose.
1.1.6. Important: Ensure that the voltage marked on the appliance matches the power supply to be used and that the plug is fitted with the
correct fuse - see fuse rating below.
8DO NOT pull or carry the appliance by the power cable.
8DO NOT pull the plug from the socket by the cable.
8DO NOT use worn or damaged cables, plugs or connectors. Immediately have any faulty item repaired
or replaced by a competent electrician. When an ASTA/BS approved UK 3 pin plug is damaged, cut the
cable just above the plug and dispose of the plug safely.
1.1.7. Ensure that the double insulated charger is correctly connected via a three-pin plug, as follows:
a) Connect the Brown live wire to live terminal ‘L’.
b) Connect the Blue neutral wire to the neutral terminal ‘N’.
c) After wiring, check that there are no bare wires, that all wires have been connected correctly, that the cable
outer insulation extends past the cable clamp and that the clamp is tight.
1.1.8. Note that the earth pin remains unconnected.
1.1.9. If an extension reel is used it should be fully unwound before connection. A reel with an RCD fitted is preferred since any appliance
plugged into it will be protected. The cable core section is important and should be at least 1.5mm², but to be absolutely sure that the
capacity of the reel is suitable for this product and for others which may be used in the other output sockets we recommend the use of
2.5mm² section cable. If an extension reel is to be used outdoors ensure it is marked for outdoor use.
1.2. BATTERY CHARGER SAFETY INSTRUCTIONS
1.2.1. WARNING! DO NOT attempt to charge any battery other than that supplied for the gun. Other types of batteries may explode!
9All mains electrical supply safety features must be followed as described in 1 above.
9Disconnect the charger from the mains supply when not in use.
8DO NOT charge battery if room temperature is below 10°C (50°F) or above 40°C (104°F).
8DO NOT expose the charger to damp or wet conditions.
8DO NOT pull or carry the charger by the power lead.
8DO NOT operate the charger if it has been dropped, or has received a sharp knock, or is damaged. Take the charger to an authorised
agent for repair or obtain a replacement.
8DO NOT dismantle the charger as this may cause damage and/or personal injury and will invalidate the warranty.
8DO NOT insert foreign objects or material into the hole reserved for the battery pack.
8DO NOT recharge a second battery pack immediately after charging the first. Consecutive charging will overheat the charger. Allow the
unit to cool for 15 minutes before charging the next pack.
8DO NOT attempt to connect two chargers together.
1.3. GENERAL SAFETY
WARNING! Disengage the grease gun from the battery before changing accessories, servicing or performing and maintenance.
9Maintain gun in good condition (use an authorised service agent).
9Replace or repair damaged parts. Use recommended parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
Wear Eye
Protection
RECOMMENDED
FUSE RATING: 5AMP
Wear Gloves Wear
Protective
Clothing

9Wear appropriate protective clothing. When handling lubricants refer to manufacturer’s instructions and conform to local regulations.
9Use the gun in a suitable working area. Keep area clean and tidy and free from unrelated materials and ensure there is adequate lighting.
9Maintain correct balance and footing whilst performing the task.
9Ensure floor is not slippery and wear non-slip shoes.
9Keep children and unauthorised persons away from the work area.
9Dispose of waste grease in accordance with local authority regulations.
9When not in use ensure the battery is removed.
8DO NOT allow unauthorised persons to operate the gun.
WARNING! DO NOT tamper with or open pump unit. Doing so will invalidate your warranty.
8DO NOT point grease gun at yourself or other persons or animals.
8DO NOT pull the grease gun unit by the hose.
8DO NOT use the gun for a task it is not designed to perform.
8DO NOT operate the gun when you are tired or under the influence of alcohol, drugs or intoxicating medication.
9When not in use, clean the unit and store in a dry, safe, childproof area.
2. INTRODUCTION
High power, professional, cordless grease gun, developing 8000psi. Ideal for in-field lubrication where power and speed are required. Suitable for
screw type and standard 400g cartridges, manual or bulk filling. Features LCD battery condition indicator, air bleed and heavy-duty aluminium
pressure head. Supplied with 18V 2Ah Lithium-ion battery and mains charger. Supplied in a carry-case.
3. SPECIFICATION
Model No:............................................................ CPG18V.V3
Battery: .......................................................... 18V 2Ah Li-Ion
Pressure:....................................................................8000psi
Flow Rate:............................................................... 100g/min
Hose Length:.............................................................. 700mm
Replacement Battery:.......................................... CPG18VBP
4. OPERATION
IMPORTANT WARRANTY INFORMATION: the battery pack fitted to this cordless tool is
considered to be a consumable item and its ability to accept charge will reduce over time. We will provide warranty against mechanical
and electrical defect for a period of one year - this does not cover fair wear and tear. If the battery is not properly charged before 1st use
or regularly conditioned, its capacity will diminish. Under these circumstances we will not replace the battery pack even if it is less than
one year old.
4.1. CHARGING THE BATTERY
4.1.1. Important: Before using the grease gun for the first time the battery must be charged for a minimum 1.5 hours.
4.1.2. To charge the battery, slot the battery onto the charger (fig.1.1).
WARNING! DO NOT obstruct the vents situated on the top and bottom of the charger as this will cause the charger to overheat.
4.1.3. Once plugged in correctly and the mains has been switched on, the red light situated at the front of the charger (fig.1.2) will illuminate.
When charging is complete the green light will illuminate.
4.2. REMOVING THE BATTERY PACK - FIG 1
4.2.1. To remove the battery from the unit press the two buttons located each side of the battery
simultaneously and pull the battery away from the body.
4.2.2. To insert the battery, line up the ridges on the battery with the slots on the handle base and push
towards the unit firmly until you hear a click.
4.3. CARTRIDGE LOADING - FIG 2 (UNSCREWED - SEALEY PART NO’S SGC1, SGC12)
4.3.1. Unscrew the grease tube from the grease gun.
4.3.2. Fully draw back the plunger handle.
4.3.3. Inserttheopenendofthecartridgeintothegreasetubeandpushitallthewayin(g.2).
4.3.4. Remove the seal or pull tab end from the cartridge.
4.3.5. Screw the grease tube back into the grease gun. Press the catch plate and release the plunger rod.
4.3.6. Push down on the plunger handle.
4.4. CARTRIDGE LOADING - (SCREWED - SEALEY PART NO’S SCS107, SCS108)
4.4.1. Unscrew the grease tube from the grease gun.
4.4.2. Removebottomcapandunscrewtopcap.Forceinternalpusherplateintocartridgesothatgreaseoverowsoutletby1.5cm.
4.4.3. Screw capsule into gun head.
4.4.4. Insert top cap followed by bottom cap into rear of cartridge for storage.
4.5. SUCTION FILLING - FIG 3
4.5.1. Unscrew the grease tube from the grease gun.
4.5.2. Ensure the handle has been released (by pressing the catch plate).
4.5.3. Submerge the open end of the grease tube into grease bucket by
 approximately50mm(2”)andslowlypulltheplungerhandleoutfully(g.3).
4.5.4. Screw the grease tube back in to the grease gun. Press the catch plate and release the
plunger rod. Push down on the plunger handle.
4.6. BULK FILLING
4.7. Press the catch plate to release the plunger handle.
 Connectalowpressurebulkgreasingunittothebulkllernippleatthetopofthe 
 gunandlluntilplungerisfullyextended.
4.7.1. Press and hold the catch plate and push the plunger handle down until some
resistance is felt.
4.7.2. Open the pressure release valve until grease appears.
Original Language Version
© Jack Sealey Limited CPG18V.V3 | Issue 1 24/11/17
fig.1
fig.2
fig.3

4.8. PRIMING THE GUN
4.8.1. Beforeloadingthegunwithacartridgeorllingviaagreasebucket,itisidealtoprimethegun.
4.8.2. To prime the gun simply pack grease into the cavity located at the entrance of the gun assembly (where the grease tube screws into
the gun) and operate the trigger, this will induce the intake of grease into the gun assembly.
4.9. OPERATION
4.9.1. To operate the gun simply push the grease outlet onto the grease nipple and operate the trigger until the desired amount of grease has
 beendelivered.Ifyouencounterairpocketsduringoperationexertforceontheplunger(g.3)anddepresstheVentvalve(g4)
 whileoperatingthetriggerinshort,sharpburstsuntilgreasebeginstoowfromthenozzle.
4.9.2. Whengreasinghasnishedthereisstillpressureintheexiblehose.Beforedisconnectingforthegreasingpointitisnecessary
 relievethispressure.ThisisachievedbytheuseofthePressureReliefvalve(g.4).
4.9.3. When the grease gun is not in use turn the red locking button on the side of the gun to the “LOCK” position.
4.9.4. To check the remaining battery power, press and hold down the LED display button on the top of the grease gun. A gauge will appear
on the display, showing the percentage of battery charge left.
5. TROUBLESHOOTING
Original Language Version
© Jack Sealey Limited CPG18V.V3 | Issue 1 24/11/17
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
Condition Possible Cause Corrective Action
Motor fails to run - Battery needs charging
- Faulty wiring to motor
- Recharge battery
- Remove battery, disassemble handle and check wiring for loose
connections
Grease gun fails to
dispense grease.
- Grease tube is out of grease.
- Loss of prime.
- Check valve is not functioning.
- Check that the tube contains grease.
- Repeat priming operation.
- Remove check valve, clean and inspect the valve seat.
Grease gun continues
to lose prime.
- Air may be trapped in locations
throughout the grease tube ass’y after
bulk filling.
- Grease tube follower may be binding.
- Empty grease tube ass’y, refill and repeat priming operation.
- Replace grease tube ass’y.
Battery fails to charge - Charger may not have power.
- Battery may be dead.
- check the mains charger is providing power.
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
BATTERY REMOVAL (UNCLIP FROM HANDLE BASE )
Under the Waste Batteries and Accumulators Regulations 2009, Jack Sealey Ltd are required to inform potential purchasers of products
containing batteries (as defined within these regulations), that they are registered with Valpak’s registered compliance scheme. Jack
Sealey Ltd’s Batteries Producer Registration Number (BPRN) is BPRN00705.
fig.4