Sealey Siegen Tools S01000.V2 User manual

INSTRUCTIONS FOR
WELDING HELMET AUTO DARKENING SHADE 11
MODEL NO: S01000.V2
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
WARNING! This helmet is not suitable for use with laser welding or CUTTING or for overhead welding applications.
9Ensure all workshop safety rules, regulations and conditions are complied with when using welding equipment. The helmet will not offer
protection against misuse of workshop tools, equipment, or accessories.
9Maintain the helmet in good condition and protect cartridge from liquid and dirt contact. Regularly replace the protective lens and
replace any damaged or worn parts. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
9Ensure the front cover window is securely in place before use.
9Fit the helmet and adjust the head band so the helmet will sit as low and near to your face as possible,
9Use helmet only in temperatures ranging from -10°C to 60°C.
9Remove ill fitting clothing, remove ties, watches, rings and other loose jewellery.
9Maintain correct balance and footing.
9Ensure the floor is clear from obstructions, not slippery and wear non-slip shoes.
9Keep children and unauthorised persons away from the working area.
WARNING! The helmet will only protect the eyes and face from radiation and sparks. It will not protect against explosive devices or
corrosive liquids.
8DO NOT use helmet for any purpose for which it is not designed.
8DO NOT use helmet unless you have been instructed in its use by a qualified person.
8DO NOT open or tamper with the shade cartridge.
8DO NOT get the helmet wet or use in damp or wet locations.
8DO NOT leave work place with helmet in lowered position, as bright light source may darken cartridge unexpectedly.
8DO NOT place the helmet on a hot surface.
8DO NOT use helmet without front cover window fitted. To do so will invalidate your warranty.
9Clean helmet (see section 5.4) and store the helmet in a safe, dry, childproof location.
WARNING! The materials of the helmet may, when coming into contact with the wearer’s skin, cause an allergic reaction to
susceptible individuals.
WARNING! Before welding always inspect the cartridge filter to ensure that it is not damaged. To test the filter prior to welding, direct
the front of the cartridge filter to a bright light source which will cause the lens to darken. Then using your hand rapidly
cover and uncover the sensor. The filter should lighten momentarily then return to a dark state.
WARNING! DO NOT use the helmet if damaged or you suspect it may be faulty. (Contact Sealey dealer).
▲DANGER! DO NOT USE if, at any time, the face plate in the cartridge FAILS to darken when exposed to a welding spark.
Remove cartridge and return to your Sealey stockist for checking.
9Continued use of the product knowing that the auto darkening feature is NOT FUNCTIONING may DAMAGE YOUR
EYES and CAUSE BLINDNESS.
2. i INTRODUCTION
Shade 11 welding helmet. Complies to BS EN 379, BS EN 175 and DIN standards. Features automatic switching from light to dark on striking arc.
Fitted with adjustable sensitivity and delay controls for switching light to dark. Fitted with solar panel power supply - no batteries required. Deluxe
contoured helmet with fully adjustable headband featuring front pad for added comfort. Suitable for MIG, TIG and arc welding.
3. i SPECIFICATION
Model no: ............................................................. S01000.V2
Shade active: ..................................................................... 11
Shade inactive: .................................................................... 3
Grinding function:............................................................... no
Viewing area: .........................................................91 x 39cm
Operating time: ............................................................ 0.1ms
Operating temperature: ..................................-10°C to +60°C
Power:.................................................................... solar cells
Weight:........................................................................... 470g
S01000.V2 | Issue:2 (H,F) 20/11/17
Original Language Version
© Jack Sealey Limited
Refer to
instruction
manual

4. OPERATION
WARNING! Before using the helmet for welding ensure you have read and understood the safety instructions in Section 1.
4.1.  Assembletheheadbandparts(seeg.1)intothemaskasindicateding.2.Beforethemaskcanbeusedtheheadbandmustbe
 adjustedtottheuserproperly.
4.2. ADJUSTING THE FIT OF THE HELMET.
The overall circumference of the headband can be made larger or smaller by pushing in and rotating the knob on the back of the
 headband(Seeadjustment‘A’ing.2).Thiscanbedonewhilstwearingthehelmetandallowsjusttherighttensiontobesettokeep
 thehelmetrmlyontheheadwithoutitbeingtootight.
4.3. If the headband is riding too high or too low on your head adjust the strap which passes over the top of your head. To do this release
the end of the band by pushing the locking pip out of the hole in the band. Slide the two portions of the band to a greater or lesser
 widthasrequiredandpushthelockingpipthroughthenearesthole(Seeadjustment‘B’ing.2).
4.4.  Testthetoftheheadbandbyliftingupandclosingdownthehelmetafewtimeswhilstwearingit.Iftheheadbandmoveswhilsttilting
re-adjust it until it is stable.
4.5. ADJUSTING HELMET TILT.
If the cartridge window is not aligned with the eyes when the helmet is in the lowered position adjust the tilt of the helmet in relation to
 theheadband.Referringtog.2loosentheknob‘C’adjacenttothetiltplate‘D’.Liftthetiltplateoffthexedpegwithinthehelmetand
rotate it to the required position and allow one of the holes in the plate to drop back over the peg. Retighten the clamp knob ‘C’.
4.6. SELECTING DELAY TIME/RESPONSE TIME
The delay time in which it takes the lens to change from dark to light or vice versa can be set to ‘slow’ or ‘fast.’ The swtich is on the
 insideofthecartridge,(seeg.3.)
4.7. SENSITIVITY
 Fornormalambientlightconditionssetthesensitivityknobtothehighsetting(g.3).
For conditions where there is an excess of light, which may affect the performance of the lens, move the switch to the low setting.
5. MAINTENANCE
5.1. CHANGING THE SHADE CARTRIDGE
5.1.1. All components clip into the front of the helmet as
 showning.4above,(shownwithoutfrontcover.)
5.1.2. Toaccessthecartridgerstlyremovethefrontcover
by releasing the four clips accessible on the inside of
the helmet above and below the cartridge.
5.1.3. Releasethetopclipsrst(see‘A’ing.3)bypressing
them inwards and forwards. Then release the bottom
 clips(see‘B’ing.3)bypressingthemdownwardsandforwards.Liftoffthefrontcover.
5.1.4. Referringtog.4,pushdownwardsonthetwoclips‘H’whilstpushingthebottomedgeofthecartridgeoutwardsfrominsidethe 
helmet. When it is free from the lower clips pull the cartridge downwards and forwards to free it from the upper retainers. (See ‘G’ in
 g.4.)
5.2. FITTING THE NEW CARTRIDGE
(Part No: S01000.03)
5.2.1. Takethenewshadecartridgeandhookthetopedgeundertheupperretainers‘G’.Pushrmlyonthebottomedgeofthecartridgeso
that it snaps into place behind the two clips ‘H’.
5.2.2. Placethefrontcover‘A’ontothefrontofthehelmetsothatthecoverclipspassintothematchingholesinthehelmet.Pressrmlyon
 thetopofthecovertoengagethetopclipsthenpressrmlyatthebaseofthecovertoengagethelowerclips.
5.3 REPLACING THE OUTER PROTECTIVE COVER LENS
(Part No:S01000.01)
Remove the front cover as described in sections 5.1.1 and 5.1.2.
fig.1 fig.2
fig.3
fig.4
S01000.V2 | Issue:2 (H,F) 20/11/17
Original Language Version
© Jack Sealey Limited

5.2.3. Remove the lens from the back of the front cover by lifting one vertical edge and sliding the whole lens sideways until it releases from
 itsretainingpoints.Thelenswillexsufcientlytoallowyoutodothis.
5.2.4. Flex the new lens and slide it in from one side under the retaining points until it is in position. Ensure that it laps over the inside of the
lens opening on either side.
5.3. REPLACING THE CARTRIDGE PROTECTIVE LENS
(Part No: S01000.02)
5.3.1. The protective cartridge lens that can be seen on the inside of the helmet should be replaced if damaged. The lens is held in place at
its four corners.
5.3.2. Toremovethelensplaceyourngertipintothescoopjustbelowthecartridgecontrols(seeg.3)andexthelensupwardsuntilthe
upper corners release. Lift out the lens.
5.3.3. Take the new lens and place one vertical edge under the corner retainers in the lens recess. Flex the lens in the middle and tuck the
other end into the corner retainers.
5.4. CLEANING
5.4.1. Clean helmet by wiping with a soft cloth. Clean cartridge surfaces regularly. DO NOT use solvent based cleaners. Clean sensors and
solar cells with methylated spirit using a clean cloth and wipe dry with a lint-free cloth.
6. TROUBLESHOOTING
7. SHADE GUIDE TABLES
Problem Cause Solution
Irregular darkening
or dimming.
The headband may have been unevenly set on
the two sides of the helmet (unequal distances
from the eyes to the shade cartridge).
Readjust the distance of
the shade cartridge.
Shade cartridge
does not darken or
ickers.
The sensors are soiled or obstructed. Clean.
Front cover lens oiled or damaged. Clean or replace.
Welding current too low. Adjust weld amps.
Poor vision. Operative lenses and/or shade cartridge soiled. Check, clean or replace.
Insufcientbackgroundlighting. Adjust light.
Slow response. Operating temperature too low.
DO NOT use at
temperatures below -10oC
(14oF).
Welding helmet
slips. Headband adjustments incorrect. Refer to section 4.
CURRENT (AMPERES)
WELDING
PROCESS
0.5 2.5 10 20 40 60 125 175 225 275 350 450
1.0 5.0 15 30 50 100 150 200 250 300 400 500
Covered Electrode Shade 9 S10 Shade 11 Shade 12 Shade 13 S14
MIG Plate Welding Shade 10 Shade 11 Shade 12 Shade 13 S14
MIG Sheet
Welding
Shade 10 Shade 11 Shade 12 S13 S14 S15
TIG Shade 9 S10 Shade 11 S12 Shade 13 Shade 14
MAG Shade 10 S11 S12 Shade 13 S14 S15
Arc Gouging Shade 10 S11 S12 S13 S14 S15
Plasma Cutting Shade 11 Shade 12 Shade 13
Plasma Welding 4 5 6 7 8 9 10 11 S12 Shade 13 Shade 14 S15
Meaning of the markings on the filter:
4 9 13 SEALEY 1 3 1 379
Light state
scale no.
Lightest dark
state scale
no.
Darkest
state scale
no.
Manufacturers
identification.
Optical class. Diffusion of
light class.
Variation in
luminence
transmittance
class.
Number of
the applied
standard.
S01000.V2 | Issue:2 (H,F) 20/11/17
Original Language Version
© Jack Sealey Limited

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
S01000.V2 | Issue:2 (H,F) 20/11/17
Original Language Version
© Jack Sealey Limited
Parts support is available for this product. To obtain parts, please email [e-mail] or telephone [phone]