Sealey BTR4.V3 User manual

UNIVERSAL TROLLEY FOR PORTABLE MIG
WELDERS
MODEL NO: BTR4.V3
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
8DO NOT put more than one bottle on the trolley.
9Always seat the bottle in the upright position.
9Always secure the bottle tightly to the trolley with the chains provided.
9 Onlyusethetrolleyonrm,level,unobstructedsurfaceswhicharecapableofsupportingthetrolleyanditsload.
8DO NOTusethetrolleyonslopingsurfaces.
8DO NOT allow others to ride on the trolley.
8DO NOT attempt to move the trolley by pulling on the earth or torch cable.
8DO NOTattachthewelder’searthclamptothemetalframeofthetrolleyasthismayresultinaccidentalarcingfromthetorch.
9Replace or repair damaged parts. Use only recommended parts. Unauthorised parts may be dangerous and will invalidate the
warranty.
9Store gas cylinders in a vertical position only and ensure the storage area is correctly secured.
8DO NOT store gas cylinders in areas where temperature exceeds 50°C. DO NOT use direct heat on a cylinder. Always keep gas
cylinders cool.
8DO NOTattempttorepairormodifyanypartofagascylinderorvalve,andDO NOT puncture or damage a cylinder.
8DO NOTobscureorremoveanyo󰀩ciallabelsfromacylinder.Alwayscheckthegasidentitybeforeuse.
8DO NOT get gas cylinders oily or greasy.
8DO NOTtrytoliftorhandlecylinderbyitscap,guardorvalve.Alwayskeepcapsandguardsinplaceandclosevalvewhennotin
use.
9 Gascylindersareheavy,usemechanicalliftingequipment.
WARNING!Failuretocomplywiththeseinstructionsmayresultinlossofload,damagetotrolleyorotherpropertyand/orpersonal
injury.
2. INTRODUCTION
RobusttrolleycarriesportableMIGwelderandgasbottle,makingrelocationofweldingequipmentquickandeasy.Fittedwithtwoxed
wheelsandtwocastorsforexcellentmanoeuvrabilityandsuppliedwithbottleretainingchainsandcablestowagehooks.UppertrayforMIG
welderandtwolowertraysforassociateditems.SuitableforportableMIGweldersupto300mmwideand480mmlongincludingModelNo’s
MIGHTYMIG90,MIGHTYMIG100,MIGHTYMIG150*andSUPERMIG140*.
3. SPECIFICATION
Model No: .................................................................................................................BTR4.V3
Application(s): .......... MIGHTYMIG100,MIGHTYMIG150*,SUPERMIG130,SUPERMIG140*
Note: ............................................................................. *Withfoot,wheelsandaxleremoved
MaximumWelderWidth/Length: .......................................................................... 280/445mm
NettWeight: ............................................................................................................... 11.20Kg
Load Capacity................................................................................................................. 45kg
BTR4.V3Issue127/11/18
Original Language Version
© Jack Sealey Limited
Referto
instructions

4. ASSEMBLY
4.1. Using the diagram below as a guide; loosely assemble the trolley.
4.2.  Slidetheaxlesupports(9)throughtheslotsinthebase(1)sotheaxlemaybeinsertedintothesupports.
4.3.  Whenthewheels(2and3),backpanel(4),shelves(1,5and6),uprightsupports(7aand7b)andthehooks(8)areinplace, 
 tightenallxings.
NOTE! Whenattachingthebackpanel(4)ensuretheslotsforthechainsarefacingdownwards.
5. OPERATION
5.1. LOADING A GAS BOTTLE
5.1.1. Thetrolleycanbeloadedwithasuitablegasbottleuptoasizeof93cminheight.Tallerbottlesshouldnotbeloadedontothe 
 trolleyasitmaybecomeunstableintransit.Themaximumweightofbottleshouldnotexceed50kg.Thetrolleyisdesignedto 
accommodate one bottle only.
5.1.2. Positionthetrolleyasnearaspossibletotheweldingbottle.Themaximumsizebottlewillrequiretwopeopletoloadit.Whenthe
bottle is in place it should be held steady by one person whilst the other secures the chains around the bottle. The chains must be
 astightaspossibletoensurestabilityofthetrolley.Makesurethattheendsofthechainsarefullyengagedintheslotsintheback
 oftheverticalbackpanel.
5.2. LOADING A WELDER
5.2.1. ThetrolleyisprimarilyintendedforMIGweldersthatusegasbutcouldequallyaccommodateanarcwelderaslongasitdoesnot
 exceedthemaximumfootprintdimensionsof300mmwideand480mmlong.
5.2.2. Placethewelderontothetopshelfandensurethatitisretainedbythelippedsides.Anytallfeetorwheelsonthewelderthat 
prevent it sitting down properly into the tray should be removed.
5.3. MOVING A FULLY LOADED TROLLEY
5.3.1. For transit purposes the welding cables can either be coiled and placed in the lower trays or hung on the cable brackets on either
 sideofthesupportrails.
5.3.2. Beforemovingthetrolleyensurethatthebottleretainingchainsaretightlyfastenedandthattherearenodanglingcablesthat 
could become caught in the wheels.
5.3.3. Movethetrolleybytakingholdofthedownturnedlipatthefrontofthetopshelf.DO NOT try to move the trolley by pushing or
pulling on the welder or gas bottle.
5.3.4. Thetrolleyshouldonlybemovedoversmoothandlevelsurfaces.
5.4. WELDING WITH THE TROLLEY
5.4.1. Attheweldingsiteensurethatthetrolleyisconvenientlyplacedwithinreachofboththepowersocketandtheitemtobewelded
without any cables being over-streched.
8DO NOT switch the welder on whilst the cables are still stowed on the trolley.
WARNING!Neverattachthewelder’searthclampdirectlytothetrolleyframeasthiswilldamagethepaintnishandcouldresult
 inaccidentalarcingfromthetorch.
8DO NOT attempt to move the trolley by pulling on the earth or torch cable.
No. Description Qty.
1BottomShelfAss 1
2Wheel 2
3Swivel Caster 2
4BackPanel 1
5 MiddleShelf 1
6TopShelf 1
7a LeftSupport 1
7b Right Support (not shown) 1
8Hook 2
9 Axle 1
10 Bolt,Washer,Nut(set)M6x12 33
11 FlatWasher 2
12 Cotter pin 2
13 Chain 2
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycleunwantedmaterialsinsteadofdisposingofthemaswaste.Alltools,accessoriesandpackagingshouldbesorted,takento
arecyclingcentreanddisposedofinamannerwhichiscompatiblewiththeenvironment.Whentheproductbecomescompletely
unserviceableandrequiresdisposal,drainanyfluids(ifapplicable)intoapprovedcontainersanddisposeoftheproductandfluids
according to local regulations.
Note:Itisourpolicytocontinuallyimproveproductsandassuchwereservetherighttoalterdata,specificationsandcomponentpartswithoutprior
notice.
Important:NoLiabilityisacceptedforincorrectuseofthisproduct.
Warranty:Guaranteeis12monthsfrompurchasedate,proofofwhichisrequiredforanyclaim.
BTR4.V3Issue127/11/18
Original Language Version
© Jack Sealey Limited