Sega Outrun 2 Supplement

420-6796-01UK REV 0
INSTALLATION & SERVICE MANUAL
Before using this product, read this SERVICE MANUAL carefully to understand the contents stated
herein. After reading this manual, be sure to keep it available nearby the product or somewhere
convenient in order to be able to refer to it whenever necessary.
Manufactured in the UK by:
MANUFACTURING DIVISION (UK)

i
CONTENTS
1. BEFORE USING THIS PRODUCT.................................................................................................. 4
1.1. Inspections Immediately After Transporting The Product To The Location ................................... 5
2. INTRODUCTION TO THIS SERVICE MANUAL.............................................................................. 7
3. INSTALLATION AND MAINTENANCE INSTRUCTIONS.................................................................8
3.1. Handling And Installation Precautions.......................................................................................... 8
3.2. Coin Handling.............................................................................................................................. 8
3.3. Name Of Parts............................................................................................................................. 9
3.4. Accessories.................................................................................................................................10
3.5. Shipping The Game Board..........................................................................................................11
3.6. Shipping The Media Board..........................................................................................................13
3.7. Assembly Instructions .................................................................................................................14
3.7.1. Installing The Billboard.........................................................................................................15
3.7.2. Installing The Floor And Leg Adjustor Adjustment ................................................................16
3.7.3. Coin Handling Installation.....................................................................................................18
3.7.3.1. Wiring Connections.......................................................................................................19
3.7.4.Connection To The Power Supply........................................................................................20
3.7.5. Assembly Check ..................................................................................................................21
3.7.5.1. CRT Test ......................................................................................................................21
3.7.5.2. Memory Test.................................................................................................................22
3.7.5.3. Input Test......................................................................................................................23
3.7.5.4. Output Test...................................................................................................................24
3.7.5.5. Sound Test....................................................................................................................24
3.8. Moving The Machine...................................................................................................................25
3.9. Control Panel (Handle Mecha.) -‘HAPP’ Type ...........................................................................26
3.9.1. Replacing Volume................................................................................................................26
3.9.2. Greasing –SEGA and HAPP types......................................................................................28
3.9.3. Replacement Of Spring........................................................................................................28
3.10. Shift Lever...............................................................................................................................29
3.10.1. Removing Shift Lever.......................................................................................................29
3.10.2. Switch Replacement.........................................................................................................29
3.10.3. Greasing...........................................................................................................................29
3.11. Accelerator And Brake.............................................................................................................30
3.11.1. Removing The Accelerator And Brake..............................................................................30
3.11.2. Adjusting Or Replacing The Volume.................................................................................32
3.11.3. Greasing...........................................................................................................................33
3.12. Replacement Of Fluorescent Lamps........................................................................................34
3.12.1. Front Fluorescent: ............................................................................................................34
3.13. Game Board............................................................................................................................36
3.13.1. Taking Out The Game Board............................................................................................36
3.13.2. Removing The GD-ROM Drive.........................................................................................38
3.13.3. Composition of the Game Board.......................................................................................39
3.13.3.1. Replacing The Main Board Battery................................................................................40
3.13.3.2. Replacing The Media Board Battery Pack.....................................................................41
3.14. Troubleshooting.......................................................................................................................44
3.15. Fuses ......................................................................................................................................45
3.16. PERIODIC CHECK AND INSPECTION...................................................................................46
3.17. Cleaning The Cabinet Surfaces...............................................................................................46
4. CONTENTS OF GAME..................................................................................................................47
4.1. Basic Controls.............................................................................................................................48
4.2. Game Outline .............................................................................................................................48
4.3. Game Flow.................................................................................................................................49
4.3.1. Versus Mode Entry...............................................................................................................49
4.3.2. Car Selection.......................................................................................................................49
4.3.3. Transmission Selection........................................................................................................51
4.3.4. Mode Selection ....................................................................................................................51
4.3.4.1. OutRun Mode................................................................................................................51
4.3.4.2. Heart Attack Mode ........................................................................................................52
4.3.4.3. Time Attack Mode.........................................................................................................54
4.4. Versus Play.................................................................................................................................56

ii
4.4.1. Versus Mode Game Play......................................................................................................56
4.4.2. Special Versus Mode Commands.........................................................................................56
4.4.2.1. No Handicap Mode........................................................................................................56
4.4.2.2. Player Only Mode..........................................................................................................56
4.5. Gameplay Techniques And Secret Commands...........................................................................57
4.5.1. How to Drift..........................................................................................................................57
4.5.2. Mid-game Quit Command....................................................................................................57
4.6. Character Introductions...............................................................................................................58
5. MAINTENANCE INSTRUCTIONS..................................................................................................59
5.1. Explanation Of Test Data And Display ........................................................................................59
5.2. Internal Switches And Coin Meters..............................................................................................60
5.3. System Test Mode......................................................................................................................61
5.3.1. RAM Test.............................................................................................................................62
5.3.2. JVS Test..............................................................................................................................62
5.3.3. Sound Test...........................................................................................................................63
5.3.4. C.R.T Test ...........................................................................................................................63
5.3.5. System Assignments............................................................................................................64
5.3.5.1. Coin Assignments .........................................................................................................64
5.3.5.2. Coin/Credit Setting (Coin Chute Common Type)...........................................................65
5.3.5.3. Coin/Credit Setting (Coin Chute Individual Type) ..........................................................66
5.3.5.4. Manual Setting..............................................................................................................67
5.3.5.5. Sequence Setting..........................................................................................................68
5.3.5.6. Bookkeeping .................................................................................................................69
5.3.5.7. Backup Data Clear........................................................................................................69
5.3.5.8. ROM BD Test................................................................................................................70
5.3.5.9. Clock Setting.................................................................................................................70
5.4. Game Test Mode........................................................................................................................71
5.4.1. Input Test.............................................................................................................................72
5.4.2. Output Test..........................................................................................................................73
5.4.3. Drive Board Test..................................................................................................................74
5.4.4. Game Assignments..............................................................................................................75
5.4.5. Bookkeeping........................................................................................................................77
5.4.6. Backup Data Clear...............................................................................................................79
5.5. Network Play...............................................................................................................................80
6. COIN MECH INSTALLATION AND CREDIT BOARD SET UP .......................................................81
6.1. Introduction.................................................................................................................................81
6.1.1. Price Of Play Settings UK....................................................................................................83
6.1.2. Price Of Play Settings Euro .................................................................................................84
6.1.3. Price Of Play Settings Austria-Czech-Denmark-Norway-Israel-France2 ...............................85
7. DESIGN RELATED PARTS............................................................................................................86
8. PARTS LIST...................................................................................................................................87
8.1. Assembly Structure.....................................................................................................................87
8.2. ORT-00002JUK TOP ASSY OUTRUN 2 U/R..............................................................................88
8.3. ORT-1000JUK ASSY UR CABI PENT.........................................................................................89
8.4. PTR-1110UK ASSY FRAMEWORK BLACK NEW ......................................................................93
8.5. PTR-1950UK ASSY SFMD BLACK (FLAT DOOR) .....................................................................94
8.6. NOA-1200UK ASSY CRT COVER UK........................................................................................95
8.7. ORT-1400JUK ASSY FRONT PANEL PENT.............................................................................96
8.8. CTA-1150UK ASSY CC BOX WW..............................................................................................97
8.9. ORT-4000UK ASSY ELEC..........................................................................................................98
8.10. PTR-1750UK ASSY SERVICE DOOR (BLACK)......................................................................99
8.11. ORT-4100UK ASSY MAIN BD...............................................................................................100
8.12. ORT-1710UK ASSY AC UNIT (BLACK PENT) ......................................................................101
8.13. ORT-20002UK ASSY CONTROL PANEL..............................................................................102
8.14. CTA-4200UK ASSY XFMR....................................................................................................104
8.15. ORT-6001UK ASSY WIRE L.................................................................................................105
8.16. NOB-6001UK ASSY WIRE L.................................................................................................105
8.17. CTA-6002UK ASSY WIRE R.................................................................................................105
8.18. OTR-INST-JUR ASSY INST KIT ORT PENT UR...................................................................106
8.19. ORT-1250UK ASSY FLOOR SHORT....................................................................................107
9. APPENDIX A -ELECTRICAL SCHEMATIC..................................................................................108

iii
9.1. Wire Colours.............................................................................................................................108
9.2. Electrical Schematic .................................................................................................................108

4
1. BEFORE USING THIS PRODUCT
To ensure the safe usage of the product, be sure to read the following before using the product. The
following instructions are intended for the use of QUALIFIED SERVICE PERSONNEL ONLY. After
carefully reading and sufficiently understanding the instructions should any activity be carried out on the
product. Only qualified service personnel should carry out maintenance on the product.
Terms such as WARNING!, CAUTION, and IMPORTANT! Are used where an explanation is given which
requires special attention, depending on the potential risk. SEGA is not responsible for injury or damage
caused by use in a manner contrary to the instructions stated in this document. In order to prevent
accidents warning stickers and printed instructions are applied in the places where a potentially hazardous
situation relating to the product could arise. Be sure to comply with these warnings.
Indicates that mishandling the product by
disregarding this warning will cause a potentially
hazardous situation, which can result in death or
serious injury.
Indicates that mishandling the product by
disregarding this caution will cause a potentially
hazardous situation, which can result in
personal injury and or material damage.
This is cautionary information that should be complied with when handling the product. Indicates that
mishandling the product by disregarding this will cause a potentially hazardous situation that may not result
in personal injury but could damage the product.
Be sure to turn off the power and disconnect from the mains supply before working on the machine.
Ensure that the correct fuse(s) is fitted to the machine.
Details of the correct fusing of the machine are enclosed in the Service Manual.
Ensure that only qualified Service Engineers perform any maintenance work on the machine.
Specification changes, removal of equipment, conversion and/or addition, not designated by SEGA are not
permitted and will invalidate this product’s CE conformity.
The parts of the product also include any warning labels or safety covers for personal protection etc. A
potential hazard will be created if the machine is operated while any parts have been removed. Should any
doors, lids or protective covers be damaged or lost, do not operate the product. SEGA is not liable in any
whatsoever for any injury and/or damage caused by specification changes not designated by SEGA.
Before installing the product, check for the Electrical Specification Sticker, SEGA products have a sticker
on which the electrical specifications are detailed. Ensure that the product is compatible with the power
supply voltage and frequency requirements of the location in which the machine is to be installed.
Install and operate the machine only in places where appropriate lighting is available, allowing warning
stickers to be clearly read.
To ensure maximum safety for both customers and operators, stickers and printed instructions describing
potentially hazardous situations are applied to places where accidents could occur. Ensure that where the
product is operated has sufficient lighting to allow any warnings to be read. If any sticker or printed warning
is removed or defaced, do not operate the machine, until it has been replaced by an identical item.

5
When handling the monitor, be very careful. (Applies only to product with monitor)
Some of the monitor (TV) parts are subject to high tension voltage. Even after turning off the power some
components are still occasionally subject to high tension voltage. Monitor repair and replacement should
be performed by qualified service engineers only.
In cases where commercially available monitors and printers are used only the contents relating to this
product are stated in this manual. Some commercially available equipment has functions and reactions not
stated in this manual. Read this manual in conjunction with the specific manual of such equipment.
Descriptions contained herein may be subject to change without prior notification.
The contents described herein are fully prepared with due care. However, should any question arise or
errors be found please contact SEGA.
1.1. Inspections Immediately After Transporting The Product To The
Location
•Only QUALIFIED SERVICE PERSONNEL should carry out inspection.
Normally, at the time of shipment, SEGA products are in a state to allowing usage immediately after
transporting to the location. Nevertheless, an irregular situation may arise during transportation preventing
this. Before turning on the power, check the following points to ensure that the product has been
transported safely.
•Are then any dented parts or defects (cuts, etc.) on the external surfaces of the product.?
•Are castors and leg adjusters present and undamaged?
•Do the power supply voltage and frequency requirements meet with the local supply?
•Are all wiring connectors correctly and securely connected? Unless connected in the correct direction,
connector connections cannot be made successfully. Do not insert connectors forcibly.
•Are all IC’s of each IC BD firmly inserted?
•Does the power cord have any cuts or dents?
•Do fuses meet the specified rating?
•Are such units such as monitors, control equipment, IC BD, etc. firmly secured?
•Are all earth wires connected?
•Are all accessories available?
•Can all doors and lids be opened with the accessory keys and/or tools?

6
CONCERNING THE STICKER DISPLAY CONCERNING WARNING STICKERS
SEGA product has stickers describing the product
manufacture number (Serial Number) and
electrical specification. If you require service
assistance you will require the Serial Number.
Identical machines may have different parts fitted
internally. Only by quoting the Serial Number will
the correct parts be identified.
SEGA product has warning displays on stickers,
labels or printed instructions adhered/attached to
or incorporated in the places where hazardous
situations can arise. The warning displays are
intended for the accident prevention of customers
and service personnel.
Installation Space (cm): 105 x 76
Height (cm): 224
Weight (kg): 167
Rated Voltage (VAC): 220-240 VAC
Rated Current (A): 2 Amps.
Operating Temperature Range +5 to +40ºC
Note: Descriptions in this manual are subject to change without prior notice.

7
2. INTRODUCTION TO THIS SERVICE MANUAL
SEGA ENTERPRISES LTD., supported by its experience in electronic high technology of VLSI’s,
microprocessors etc. and with a wealth of experience, have for more than 30 years been supplying various
innovative and popular games to the world market. This Service Manual is intended to provide detailed
descriptions together with all the necessary information covering the general operation of electronic
assemblies, electro-mechanicals, servicing controls, spare parts, etc. as regards this new SEGA product.
This manual is intended for those who have knowledge of electricity and technical expertise especially in
IC’s, CRT’s, microprocessors etc. Carefully read this manual to acquire sufficient knowledge before
working on the machine. Should there be any malfunction, non-technical personnel should under no
circumstances touch the internal systems. Should such a situation arise contact the nearest branch listed
below, or our head office.
SEGA AMUSEMENTS EUROPE LTD./ SEGA SERVICE CENTRE
Suite 3a
Oaks House
12 -22 West Street
Epsom
Surrey
United Kingdom
KT18 7RG
Telephone:
[phone]
Fax: [phone]

8
3. INSTALLATION AND MAINTENANCE INSTRUCTIONS
•Only QUALIFIED SERVICE PERSONNEL should carry out installation and
maintenance.
3.1. Handling And Installation Precautions
When installing or inspecting the machine, be very careful of the following points and pay attention to
ensure that the player can enjoy the game safely.
The game must NOT be installed under the following conditions:
•Outside, the game is designed for indoor use only.
•In areas directly exposed to sunlight, high humidity, dust, excessive heat or extreme cold.
•In locations that would present an obstacle in the case of an emergency i.e. near fire equipment or
emergency exits.
•On unstable surfaces or surfaces subject to vibration.
•Where liquids, other than routine cleaning, may come into contact with the game.
Important:
•Only Qualified Service Personnel should install this machine.
•Be sure to switch the supply power OFF and remove the mains supply plug from the machine before
any work is carried out on the machine.
•Do not attempt to repair the PCB’s (Printed Circuit Boards) yourself. This will void the warranty. The
PCB’s contain static sensitive devices that could be damaged.
•Always return a faulty part to your distributor with adequate packaging and protection.
•When removing the plug from the mains always grasp the plug not the cable.
•Do not use a fuse that does not meet the specified rating.
•Make sure all connections are secure before applying power.
•Ensure that the mains lead is not damaged. If the mains lead is damaged in any
way there could be a danger of electric shock or a fire hazard.
•Ensure that the power supply is fitted with circuit protection. Using the power
supply without circuit protection is a fire hazard.
3.2. Coin Handling
Standard Sega machines are fitted with a SR3 coin mechanism, however, as a service to our customers
Sega machines can be supplied with no coin mechanism or door allowing the customer to fit a coin
handling option from the approved list. Fit only the coin handling arrangements detailed below and follow
the instructions provided in Section 6.Failure to fit the coin handling options detailed or failure to follow
the installation instructions will render the machine, under the CE marking directive, void.
Approved coin handling options:
•Coin controls SR3
•Generic mechanical
•Mars (MS111B1 and ME115)
•SECI RM4-G20

9
3.3. Name Of Parts
Width
(cm) Length (cm) Height (cm) Approx Weight (Kg)
MAIN CABINET 76 105 180 165
FLOOR 63 26 10 8
BILLBOARD 76 17 31 N/A
WHEN ASSEMBLED 76 105 224 167

10
3.4. Accessories
The machine is supplied with an installation kit. Please ensure the following parts are supplied:
Item Component Part Description Qty
1NOA-1301X BILLBOARD PLATE 1
2ORT-1250UK ASSY FLOOR SHORT 1
3CTA-0001 JOINT BRKT L 1
4CTA-0002 JOINT BRKT R 1
8ORT-0001UK DISPLAY CARD ORT UR 1
9NOA-1302UK BILLBOARD SHEET 1
14 ORT-0003UK PLAY INSTR SH A MULTI 1
18 420-3129-PSERVICE MANUAL PENT 31K 1
19 SAECE-XXX DECLARATION OF CONFORMITY 1
101 514-5078-5000 FUSE 5X20 CERAMIC SB 5000mA 1
201 030-000820-SB M8X20 BLT W/S BLK 2
202 068-852216-0B M8 WSHR 22OD FLT BLK 2
203 008-T00412-0B M4X12 TMP PRF TH BLK 5
402 420-6796-01UK SERVICE MANUAL ORT UR 1
403 420-6620UK SERVICE MANUAL GD ROM SYSTEM 1
406 OS1019 SELF SEAL BAG 9X12.3/4 1
407 PK0346 INST KIT BOX ORT 1
408 PK0061 BUBBLE WRAP LARGE 1.5M X 45M 0.025
409 220-5484-HVOL 5-K-OHM HAPP 50-8026-00 1
411 540-0006-01 WRENCH M4 TMP PRF 1
412 540-0007-01 WRENCH M5 TMP PRF 1
413 540-0009-01 WRENCH M8 TMP PRF 1
414 540-0015-01 WRENCH M6 TMP PRF 1
Items 101 & 102 -Tamperproof TORX wrench.

11
3.5. Shipping The Game Board
Replacement or repair of the Game Board (Chihiro) for this product should be undertaken
at the appropriate repair centre. Be sure to follow the specifications below when requesting
repairs/sending the board to the repair centre. Not following the specifications may result in
the board not being accepted or in extra charges being made.
•Put the game board in the carton box as is. Do not carry out any disassembly or part
removal other than that specified.
•Follow the procedure and instructions regarding direction below when placing the
Game Board in the carton box.
•When packing the game board with the Media Board attached, do not remove the Key
Chip.
•When packing the game board with the Media Board detached, be sure to include the
AVIP Cable.
•When packing, attach the accessory stickers in the specified places on the Game
Board and carton box.
INSTRUCTIONS
1. Wrap the Chihiro Board in a plastic bag.
2. Place it on top of the bottom surface cushioning material. Turn the Filter Board to face the side
with the three honeycomb buffers. Packing it in the opposite direction may cause damage to the
Filter Board.
3. Insert corrugated cardboard into the space between the lateral honeycomb buffers of the bottom
surface cushioning material and stow the AVIP cable inside.
4. Place the Chihiro Board wrapped in the bottom surface cushioning material into the carton box.
Use the handles on the bottom surface cushioning material.
5. Place the upper surface cushioning material on top of the Chihiro Board. Be sure to align it in the
right direction, as it will not fit otherwise.
6. Close the top of the carton box and seal it tightly with adhesive tape.

12

13
3.6. Shipping The Media Board
When sending the Media Board for repairs, follow the specifications below and
request repairs or send the Board to your retailer/the repair centre.
Not following the specifications may result in the board not being accepted or in
extra charges being made. Also, mistaken handling can damage or result in loss of
parts.
•Be sure to use the special purpose carton box included with this product.
•Do not remove the Key Chip. Send the board with the Key Chip attached.
•Undo the 10 screws holding the Media Board to the Main Board and pack the
Media Board. Do not carry out any disassembly or part removal other than that
specified in this manual.
•Pack the Media Board in the special purpose carton box as shown in the
explanatory diagram.
•The packing material in the carton box has a shock absorbing function. Be sure
to use it when packing. Do not bend or fold the material in a direction other than
that shown on the diagram.
•Do not pack any wires, cables, or screws together with the Board.
•Be sure to attach the special purpose carton box accessory sticker
"843-ããããB."

14
3.7. Assembly Instructions
•Perform the assembly by following the procedure herein stated. Failure to
comply with the instructions, for example, inserting the plug into an outlet at a
stage not mentioned in this manual can cause an electric shock
•Assembling should be performed as per this manual. Since this is a complex
machine, erroneous assembling can cause damage to the machine, or
malfunction to occur.
•Do not attempt to complete this work alone, a minimum of 2 people are required.
•Only QUALIFIED SERVICE PERSONNEL should carry out assembly.
When carrying out the assembly work, follow the procedure in the following sequence:
STEP 1 INSTALLING THE BILLBOARD
STEP 2 INSTALLING THE FLOOR
STEP 3 CONNECTION TO THE POWER SUPPLY
STEP 4 ASSEMBLY CHECK
Note that the parts contained within the installation kit are required for the assembly work.
The following tools will be required when installing this machine:

15
3.7.1. Installing The Billboard
•To perform work safely, use a secure and stable step to improve access to the
top of the cabinet. Working without using a step may cause accidents.
•Only QUALIFIED SERVICE PERSONNEL should carry out this operation.
1. Insert ASSY BILLBOARD to the top part of the cabinet
2. Secure with the two Tamperproof screws (Part No. 008-T00412-0B, supplied with Accessory kit)

16
3.7.2. Installing The Floor And Leg Adjustor Adjustment
•Ensure all connections are secure -poor connections can cause electric shock or
short circuit.
•Take care not to damage wiring during installation, as this can cause electric
shock or short circuit.

17
‡Slightly lower the 2 Adjusters on the cabinet and install JOINT BRACKET L & R by inserting from
the rear, and secure to ASSY FLOOR using hexagon bolts as shown.
•Make sure all of the leg adjusters are in contact with the floor. If they are not the
machine may move and cause injury. This operation requires 2 people.
•Only QUALIFIED SERVICE PERSONNEL should carry out this operation.
ˆAfter lowering the Adjusters fully downward so that they raise both front castors 7mm from the
floor, tighten both Adjuster’s lock nuts fully upward.
‰If this product is installed on irregular surfaces, use the two Level Adjusters on the bottom of the
FLOOR to ensure the product is level.

18
3.7.3. Coin Handling Installation
•Only QUALIFIED SERVICE PERSONNEL should carry out this operation.
When fitting the coin mechanism to the door please refer to the specific manufacturers installation
instructions for that coin mechanism. To fit the door to the machine follow the procedure below.
•Loosen all of the bolts on the frame that secure the clips.
•Turn all clips in towards the door.
•Position the door into the aperture in the machine.
•Turn the clips around so that they will hold the door in the
machine.
•Tighten all of the bolts.
NOTE: DOUBLE FRAMED MINI DOOR SHOWN. SINGLE
FRAMED DOOR SIMILAR FITTMENT.

19
3.7.3.1. Wiring Connections
COIN MECH LOOM INSTALLATION
C220B LM1006IDC
LM1006LAMP-0.1 •Attach the lamp holder to the bracket on the coin return
button.
•Attach one 15-way connector to the C220 coin mech.
•Attach the other 15-way connector to Validator A on the
credit board.
•Attach the 2-way connector to ‘LAMP’ on the VTS board.
GENERIC
MECHANICALS LM1008
LM1008-LAMP •Fit the two lamp holders behind the coin return buttons.
•Attach the blue cable and orange cable to one mech’s
microswitch switch.
•
Attach the blue/green cable and orange/green cable to the
other mech’s microswitch.
•Attach the 2-way mate and lok plug to the 2-
way mate and
lok cap provided.
•Attach one 15-way connector to Validator A and the other
to Validator B on the credit board
MARS MS111B1
MARS ME115 LM1007 LM1008-LAMP •Fit the lamp holder to the bracket behind the coin return
button.
•Fit one of the 13-way connectors to the coin mech.
•Fit the other 13-way connector to Validator A on the credit
board. Note the 13-way connector is keyed and this key
must coincide with the key on the credit board.
SECI, C120, SR3 OWN LOOM AND
LM1006LAMP-0.1 •Attach the lamp holder to the bracket on the coin return
button.
•Attach the 2-connector to ‘LAMP’ on the VTS board.
•Attach the validator’s own loom to position A on the credit
board
VTS credit board assembly