SEW-Eurodrive MOVIDRIVE system Administrator guide

*28488288_0219*
Drive Technology \ Drive Automation \ System Integration \ Services
Compact Operating Instructions
Application Inverter
MOVIDRIVE® system
Edition 02/2019 28488288/EN

SEW-EURODRIVE—Driving the world

Table of contents
Compact Operating Instructions – MOVIDRIVE® system 3
Table of contents
1 General information.................................................................................................................. 5
1.1 Scope of this documentation...........................................................................................5
1.2 Structure of the safety notes ...........................................................................................5
1.2.1 Meaning of signal words ................................................................................ 5
1.2.2 Structure of section-related safety notes........................................................ 6
1.2.3 Structure of embedded safety notes .............................................................. 6
2 Safety notes .............................................................................................................................. 7
2.1 Preliminary information ...................................................................................................7
2.2 Duties of the user............................................................................................................7
2.3 Target group ...................................................................................................................7
2.4 Designated use ...............................................................................................................8
2.4.1 Hoist applications ........................................................................................... 8
2.5 Functional safety technology ..........................................................................................9
2.6 Transport.........................................................................................................................9
2.7 Installation/assembly.....................................................................................................10
2.7.1 Restrictions of use........................................................................................ 10
2.8 Electrical installation .....................................................................................................11
2.8.1 Required preventive measure ...................................................................... 11
2.8.2 Stationary application................................................................................... 11
2.8.3 Regenerative operation................................................................................ 11
2.9 Protective separation ....................................................................................................11
2.10 Startup/operation ..........................................................................................................12
2.10.1 Energy storage unit ...................................................................................... 12
3 MOVIDRIVE® system type code............................................................................................. 13
4 Installation............................................................................................................................... 14
4.1 Special aspects when transporting the devices ............................................................14
4.2 Mechanical installation..................................................................................................15
4.2.1 Bore patterns................................................................................................ 15
4.2.2 Minimum clearance and mounting position.................................................. 16
4.3 Electrical installation .....................................................................................................17
4.3.1 General information...................................................................................... 18
4.3.2 Permitted voltage systems ........................................................................... 18
4.3.3 Line connection ............................................................................................ 18
4.3.4 24V supply voltage...................................................................................... 19
4.3.5 System bus EtherCAT®/SBusPLUS ................................................................. 19
4.4 Braking resistors ...........................................................................................................21
4.4.1 Protection against thermal overload of the braking resistor ......................... 21
4.5 Terminal assignment.....................................................................................................31
4.6 Wiring diagrams ............................................................................................................36
4.6.1 General information on the wiring diagrams ................................................ 36
4.6.2 Power connection......................................................................................... 36
4.6.3 Brake control ................................................................................................ 39
4.6.4 Electronics connection ................................................................................. 43
28488288/EN – 02/2019

Table of contents
Compact Operating Instructions – MOVIDRIVE® system
4
4.6.5 Connection diagram CIO21A and CID21A input/output card....................... 46
5 Startup ..................................................................................................................................... 49
5.1 Setting the EtherCAT® ID.............................................................................................49
5.2 Startup requirements ....................................................................................................49
6 Operation................................................................................................................................. 51
6.1 General information ......................................................................................................51
6.2 Operating displays ........................................................................................................52
7 Service..................................................................................................................................... 54
7.1 Extended storage..........................................................................................................54
7.1.1 Procedure in case maintenance has been neglected .................................. 54
7.2 Shutdown ......................................................................................................................54
28488288/EN – 02/2019

1
General information
Scope of this documentation
Compact Operating Instructions – MOVIDRIVE® system 5
1 General information
1.1 Scope of this documentation
This documentation comprises the general safety notes and selected information re-
garding the MOVIDRIVE® system application inverter.
• Please note that this documentation does not replace the detailed operating in-
structions.
• Read the detailed operating instructions before you start working with the applica-
tion inverter.
• Observe the information, instructions and notes in the detailed operating instruc-
tions. This is essential for fault-free operation of the device and fulfillment of any
rights to claim under guarantee.
• The enclosed DVD contains PDF files of the detailed operating instructions as well
as other MOVIDRIVE® system documentation.
1.2 Structure of the safety notes
1.2.1 Meaning of signal words
The following table shows the grading and meaning of the signal words for safety
notes.
Signal word Meaning Consequences if disregarded
DANGER Imminent hazard Severe or fatal injuries
WARNING Possible dangerous situation Severe or fatal injuries
CAUTION Possible dangerous situation Minor injuries
NOTICE Possible damage to property Damage to the product or its envi-
ronment
INFORMATION Useful information or tip: Simplifies
handling of the product.
28488288/EN – 02/2019

1General information
Structure of the safety notes
Compact Operating Instructions – MOVIDRIVE® system
6
1.2.2 Structure of section-related safety notes
Section-related safety notes do not apply to a specific action but to several actions
pertaining to one subject. The hazard symbols used either indicate a general hazard
or a specific hazard.
This is the formal structure of a safety note for a specific section:
SIGNAL WORD
Type and source of hazard.
Possible consequence(s) if disregarded.
• Measure(s) to prevent the hazard.
Meaning of the hazard symbols
The hazard symbols in the safety notes have the following meaning:
Hazard symbol Meaning
General hazard
Warning of dangerous electrical voltage
Warning of hot surfaces
Warning of automatic restart
1.2.3 Structure of embedded safety notes
Embedded safety notes are directly integrated into the instructions just before the de-
scription of the dangerous action.
This is the formal structure of an embedded safety note:
SIGNAL WORD Type and source of hazard. Possible consequence(s) if disregar-
ded. Measure(s) to prevent the hazard.
28488288/EN – 02/2019

2
Safety notes
Preliminary information
Compact Operating Instructions – MOVIDRIVE® system 7
2 Safety notes
2.1 Preliminary information
The following general safety notes serve the purpose of preventing injury to persons
and damage to property. They primarily apply to the use of products described in this
documentation. If you use additional components, also observe the relevant warning
and safety notes.
2.2 Duties of the user
As the user, you must ensure that the basic safety notes are observed and complied
with. Make sure that persons responsible for the machinery and its operation as well
as persons who work on the device independently have read through the documenta-
tion carefully and understood it.
As the user, you must ensure that all of the work listed in the following is carried out
only by qualified specialists:
• Setup and installation
• Installation and connection
• Startup
• Maintenance and repairs
• Shutdown
• Disassembly
Ensure that the persons who work on the product pay attention to the following regula-
tions, conditions, documentation, and information:
• National and regional safety and accident prevention regulations
• Warning and safety signs on the product
• All other relevant project planning documents, installation and startup instructions,
and wiring diagrams
• Do not assemble, install or operate damaged products
• All system-specific specifications and conditions
Ensure that systems in which the product is installed are equipped with additional
monitoring and protection devices. Observe the applicable safety regulations and le-
gislation governing technical work equipment and accident prevention regulations.
2.3 Target group
Specialist for me-
chanical work
Any mechanical work may only be performed by adequately qualified specialists. Spe-
cialists in the context of this documentation are persons familiar with the design, me-
chanical installation, troubleshooting, and maintenance of the product who possess
the following qualifications:
• Qualification in the mechanical area in accordance with the national regulations
• Familiarity with this documentation
28488288/EN – 02/2019

2Safety notes
Designated use
Compact Operating Instructions – MOVIDRIVE® system
8
Specialist for elec-
trotechnical work
Any electrotechnical work may only be performed by electrically skilled persons with a
suitable education. Electrically skilled persons in the context of this documentation are
persons familiar with electrical installation, startup, troubleshooting, and maintenance
of the product who possess the following qualifications:
• Qualification in the electrotechnical area in accordance with the national regula-
tions
• Familiarity with this documentation
Additional qualifi-
cation
In addition to that, these persons must be familiar with the valid safety regulations and
laws, as well as with the requirements of the standards, directives, and laws specified
in this documentation. The persons must have the express authorization of the com-
pany to operate, program, parameterize, label, and ground units, systems, and circuits
in accordance with the standards of safety technology.
Instructed persons All work in the areas of transportation, storage, operation and waste disposal must be
carried out by persons who are trained appropriately. The purpose of the instruction is
that the persons are capable of performing the required tasks and work steps in a safe
and correct manner.
2.4 Designated use
The product is intended for control cabinet installation in electrical plants or machines.
In case of installation in electrical systems or machines, startup of the product is pro-
hibited until it is determined that the machine meets the requirements stipulated in the
local laws and directives. For Europe, Machinery Directive 2006/42/EC as well as the
EMC Directive 2014/30/EU apply. Observe EN60204-1 (Safety of machinery - elec-
trical equipment of machines). The product meets the requirements stipulated in the
Low Voltage Directive 2014/35/EU.
The standards given in the declaration of conformity apply to the product.
The systems can be mobile or stationary.
The product can be used to operate the following motors in industrial and commercial
systems:
• AC asynchronous motors with squirrel-cage rotor
• Permanent-field AC synchronous motors
Technical data and information on the connection conditions are provided on the
nameplate and in the chapter "Technical data" in the documentation. Always comply
with the data and conditions.
Unintended or improper use of the product may result in severe injury to persons and
damage to property.
2.4.1 Hoist applications
To avoid danger of fatal injury due to falling hoists, observe the following points when
using the product in lifting applications:
• Use mechanical protection devices.
Application in ELSM® control mode
When the inverter is operated in ELSM® control mode, using it in lifting applications is
not permitted. In this control mode only applications of horizontal materials handling
are permitted.
28488288/EN – 02/2019

2
Safety notes
Functional safety technology
Compact Operating Instructions – MOVIDRIVE® system 9
2.5 Functional safety technology
The product must not perform any safety functions without a higher-level safety sys-
tem, unless explicitly allowed by the documentation.
2.6 Transport
Inspect the shipment for damage as soon as you receive the delivery. Inform the ship-
ping company immediately about any damage. If the product is damaged, it must not
be assembled, installed or started up.
Observe the following notes when transporting the device:
• Ensure that the product is not subject to mechanical impact.
If necessary, use suitable, sufficiently dimensioned handling equipment.
Observe the information on climatic conditions in the chapter "Technical data" of the
documentation.
28488288/EN – 02/2019

2Safety notes
Installation/assembly
Compact Operating Instructions – MOVIDRIVE® system
10
2.7 Installation/assembly
Ensure that the product is installed and cooled according to the regulations in this doc-
umentation.
Protect the product from excessive mechanical strain. Ensure that elements are not
deformed or insulation spaces are maintained, particularly during transportation. Elec-
tric components must not be mechanically damaged or destroyed.
Observe the notes in the chapter "Mechanical installation".
2.7.1 Restrictions of use
The following applications are prohibited unless the device is explicitly designed for
such use:
• Use in potentially explosive atmospheres
• Use in areas exposed to harmful oils, acids, gases, vapors, dust, and radiation
• Operation in applications with impermissibly high mechanical vibration and shock
loads in excess of the regulations stipulated in EN61800-5-1
• Use at an elevation of more than 3800m above sea level
The product can be used at altitudes above 1000 m above sea level up to 3800 m
above sea level under the following conditions:
• Taking the reduced continuous rated current into consideration, see the chapter
"Technical data" of the documentation.
• Above 2000 m asl, the air and creeping distances are only sufficient for over-
voltage class II according to EN60664. If the installation requires overvoltage cat-
egory III according to EN60664 you have to reduce the overvoltages on the sys-
tem side from category III to II using additional external overvoltage protection.
• If a protective electrical separation is required, then implement this outside the
product at altitudes of more than 2000m above sea level (protective separation in
accordance with EN61800‑5‑1 and EN60204‑1).
28488288/EN – 02/2019

2
Safety notes
Electrical installation
Compact Operating Instructions – MOVIDRIVE® system 11
2.8 Electrical installation
Ensure that all of the required covers are correctly attached after carrying out the elec-
trical installation.
Make sure that preventive measures and protection devices comply with the applic-
able regulations (e.g. EN60204-1 or EN61800-5-1).
2.8.1 Required preventive measure
Make sure that the product is correctly attached to the ground connection.
2.8.2 Stationary application
Necessary preventive measure for the product is:
Type of energy transfer Preventive measure
Direct power supply • Ground connection
2.8.3 Regenerative operation
The drive is operated as a generator due to the kinetic energy of the system/machine.
Before opening the connection box, secure the output shaft against rotation.
2.9 Protective separation
The product meets all requirements for protective separation of power and electronics
connections in accordance with EN 61800-5-1. To ensure protective separation, all
connected circuits must also meet the requirements for protective separation.
28488288/EN – 02/2019

2Safety notes
Startup/operation
Compact Operating Instructions – MOVIDRIVE® system
12
2.10 Startup/operation
Observe the safety notes in the chapters Startup and Operation in this documentation.
Make sure the connection boxes are closed and screwed before connecting the sup-
ply voltage.
Depending on the degree of protection, products may have live, uninsulated, and
sometimes moving or rotating parts, as well as hot surfaces during operation.
When the device is switched on, dangerous voltages are present at all power connec-
tions as well as at any connected cables and terminals. This also applies even when
the product is inhibited and the motor is at standstill.
Risk of burns due to arcing: Do not disconnect power connections during operation.
Do not connect power connections during operation.
If you disconnect the product from the voltage supply, do not touch any live compon-
ents or power connections because capacitors might still be charged. Observe the fol-
lowing minimum switch-off time:
10 minutes.
Observe the corresponding information signs on the product.
The fact that the operation LED and other display elements are no longer illuminated
does not indicate that the product has been disconnected from the supply system and
no longer carries any voltage.
Mechanical blocking or internal protective functions of the product can cause a motor
standstill. Eliminating the cause of the problem or performing a reset may result in the
drive restarting automatically. If, for safety reasons, this is not permitted for the drive-
controlled machine, first disconnect the product from the supply system and then start
troubleshooting.
Risk of burns: The surface temperature of the product can exceed 60°C during opera-
tion. Do not touch the product during operation. Let the product cool down before
touching it.
2.10.1 Energy storage unit
Products with a connected energy storage unit are not necessarily de-energized when
they have been disconnected from the supply system. Usually, the energy storage unit
stores sufficient energy to continue operation of the connected motors for a limited
period of time. It is not sufficient to observe a minimum switch-off time.
Perform a shutdown as described in the documentation in the chapter "Service" >
"Shutdown".
28488288/EN – 02/2019

3
MOVIDRIVE® system type code
Compact Operating Instructions – MOVIDRIVE® system 13
3 MOVIDRIVE® system type code
Example: MDX90A-0125-5E3-X-S00
Product family MD MOVIDRIVE®
Device type X • X = Single-axis inverter
Series 90 • 90=without DC24V switched-mode power supply
• 91=with DC24V switched-mode power supply
Version A • A = Version status of the device series
Performance class 0125 • 0125 = Nominal output current – e.g. 0125 = 12.5A
Connection voltage 5 • 2=AC200 to 240 V
• 5=AC380 to 500 V
Power section design
EMC
E• 0 = Basic interference suppression integrated
• E = EMC filter limit value category C2 acc. to EN61800-3
Connection type 3 • 3 = 3-phase connection type
Operating mode X • 4 = 4-quadrant operation
• X = Not relevant
Device variant S • 0 = Not relevant
• S = MOVIDRIVE®system: Control via MOVI-C® CONTROLLER
• T = MOVIDRIVE®technology: Control via fieldbus
• E = Inverter with device profile CiA402
Designs 00 • 00 = Standard design
Options • /L = Design with coated printed circuit boards
The following list serves as an example:
• /CES11A = Multi-encoder card
• /CID21A, /CIO21A = Input/output cards
• /CS..A = Safety card MOVISAFE® CS..A
28488288/EN – 02/2019

4Installation
Special aspects when transporting the devices
Compact Operating Instructions – MOVIDRIVE® system
14
4 Installation
4.1 Special aspects when transporting the devices
The rear wall of the housing of the following devices is designed in such a way that
you can grip them securely by hand to lift and transport the inverters without damaging
them.
• MDX9_A-0460 – 1490-5_3-..
• MDX9_A-0420 – 1080-2_3-..
21435628299
NOTICE
Incorrect lifting and transporting of the inverter.
Inverter damage.
• When you lift or transport the inverter, use only the intended handling points for
transportation at the rear wall of the housing to avoid any damage. Do not grip
the inverter at any plastic parts or covers when lifting it.
The following devices must be transported with a lifting eye due to their weight:
• MDX91A-0910 – 1490-5_3-..
• MDX91A-0840 – 1080-2_3-..
The lifting eye is attached to the top of the housing; see the following figure.
24550948491
The lifting eye can be attached to hoists using suitable slings.
28488288/EN – 02/2019

4
Installation
Mechanical installation
Compact Operating Instructions – MOVIDRIVE® system 15
4.2 Mechanical installation
CAUTION
Risk of injury to persons and damage to property.
Never install defective or damaged products.
• Before installing any products, check them for external damage. Replace any
damaged products.
NOTICE
Risk of damage to property due to mounting surfaces with poor conductivity.
Damage to the application inverter.
• The mounting plate in the control cabinet must be conductive over a large area
for the mounting surface of the application inverter (metallically pure, good con-
ductivity). EMC‑compliant installation of the application inverter can only be ac-
complished with a mounting plate that is conductive over a large area.
4.2.1 Bore patterns
Inverter Dimensions of the device base plate in mm
A B C D E F G
MDX9_A-0020 – 0040-5_3-.. 95 50 350 325 12 6 18
MDX9_A-0055 – 0095-5_3-..
MDX9_A-0070 – 0093-2_3-.. 105 50 350 325 12 6 18
MDX9_A-0125 – 0160-5_3-..
MDX9_A-0140-2_3-... 105 80 350 325 12 6 18
MDX9_A-0240 – 0320-5_3-..
MDX9_A-0213 – 0290-2_3-.. 135 80 350 325 12 6 18
MDX9_A-0460 – 0750-5_3-..
MDX9_A-0420 – 0570-2_3-.. 195 160 471 440 12 6 18
MDX91A-0910 – 1490-5_3-..
MDX91A-0840 – 1080-2_3-.. 240 200 544 510 12 6 18
28488288/EN – 02/2019

4Installation
Mechanical installation
Compact Operating Instructions – MOVIDRIVE® system
16
D
A
B
F
E
G
C
9007215129195275
4.2.2 Minimum clearance and mounting position
When installing the application inverters in the control cabinet, observe the following:
• To ensure unobstructed cooling, leave a minimum clearance of 100 mm above
and below the application inverter housings. Make sure air circulation in the clear-
ance is not impaired by cables or other installation equipment.
• Make sure that the application inverters are not subjected to heated exhaust air
from nearby components.
• Install the application inverters only vertically. You must not install them horizont-
ally, tilted or upside down.
INFORMATION
Special bending spaces are required according to EN 61800‑5‑1 for cables with a
cross section of 10mm2 and larger. This means the clearance must be increased if
required.
28488288/EN – 02/2019

4
Installation
Electrical installation
Compact Operating Instructions – MOVIDRIVE® system 17
4.3 Electrical installation
DANGER
Dangerous voltage levels may still be present inside the device and at the terminal
strips up to 10 minutes after the application inverter has been disconnected from the
power supply.
Severe or fatal injuries from electric shock.
To prevent electric shocks:
• Disconnect the application inverter from the power supply and wait 10 minutes
before removing the protective covers.
DANGER
A leakage current > 3.5mA can occur during operation of the application inverter.
Severe or fatal injuries from electric shock.
To avoid dangerous shock currents in accordance with EN 61800-5-1, strictly ob-
serve the following:
• Supply system cable < 10mm2:
– Route a second PE conductor with the cable cross-section of the supply sys-
tem cable in parallel to the protective earth via separate terminals or use a
copper PE conductor with a cable cross-section of 10mm2.
• Supply system cable 10mm2–16mm2:
– Route a copper PE conductor with the cable cross-section of the supply sys-
tem cable.
• Supply system cable 16mm2–35mm2:
– Route a copper protective earth conductor with a cable cross-section of
16mm2.
• Supply system cable>35mm2:
– Route a copper protective earth conductor with half the cross-section of the
supply system cable.
• If an earth leakage circuit breaker is used for protection against direct and indir-
ect contact in isolated cases, it must be universal current-sensitive (RCD type B).
INFORMATION
Installation with protective separation.
The application inverter meets all requirements for protective separation of power
and electronics connections in accordance with EN61800-5-1. The connected signal
circuits must meet requirements according to SELV (Safety Extra Low Voltage) or
PELV (Protective Extra Low Voltage) to ensure protective separation. The installation
must meet the requirements for protective separation.
28488288/EN – 02/2019

4Installation
Electrical installation
Compact Operating Instructions – MOVIDRIVE® system
18
4.3.1 General information
• Take suitable measures to prevent the motor starting up inadvertently, for example
by removing the electronics terminal block X20. Take additional safety measures
depending on the application to prevent possible injuries to people and damage to
machinery.
• Only use closed cable lugs for connection to the screws in order to prevent litz
strands from escaping.
4.3.2 Permitted voltage systems
Information on the voltage systems Information on permissibility
TN and TT systems – voltage systems with
directly grounded star point.
Use is possible without restrictions.
IT systems – voltage systems with non-groun-
ded star point.
Use is only permitted adhering to
specific measures. The measures
are described in the chapter Use in
IT systems.
Voltage systems with grounded outer con-
ductor.
Use only for line voltages up to max.
240V.
4.3.3 Line connection
The operation of the application inverter with connected braking resistor is possible
with and without line contactor.
NOTICE
Type and source of the hazard
Frequent switch-on may destroy the application inverter or lead to unexpected mal-
functions.
The specified times and intervals must be observed.
• Observe the minimum switch-off time of 10s before switching the power back on.
• Do not turn the power of the supply system on or off more than once per minute.
• The line contactor must always be located before the line filter.
• Use only line contactors in utilization category AC-3 (EN60947-4-1) or higher.
• Do not use the line contactor for jog mode, but only for switching the application in-
verter on and off. For jog mode, the FCB 20 "Jog" must be used.
• Observe the required dimensioning of the cable cross section for UL-compliant in-
stalling.
28488288/EN – 02/2019

4
Installation
Electrical installation
Compact Operating Instructions – MOVIDRIVE® system 19
4.3.4 24V supply voltage
MOVIDRIVE® MDX90A... must be connected to an external 24V supply voltage.
MOVIDRIVE® MDX91A has an integrated 24V power supply unit with a power rating
of 80W. An external power supply unit can be connected as well.
The maximum cable cross section is 2.5mm2.
Whether an external 24V supply is required for MDX91A depends on the load e.g. the
encoder supply and the outputs.
24 V
GND
5
4
3
2
1
15027024779
Select the cross section of the supply cable according to the power demand of the
devices to be supplied.
The maximally permitted length of the 24V supply cable is 30m.
4.3.5 System bus EtherCAT®/SBusPLUS
For connecting the EtherCAT®/SBusPLUS system bus, SEW‑EURODRIVE recommends
using only prefabricated cables from SEW‑EURODRIVE.
NOTICE
Use of wrong cables
Damage to the application inverter
Only 4-pole cables are permitted to be used as system bus cables [2]. If an 8-pole
cable is used, malfunctions or failures may occur at the connected devices.
INFORMATION
The mounting plates on which the axis systems are mounted must have a sufficiently
large ground connection, e.g., a ground strap.
28488288/EN – 02/2019

4Installation
Electrical installation
Compact Operating Instructions – MOVIDRIVE® system
20
Correct cabling
Module bus cable In the case of MOVIDRIVE® modular, the 8-core module bus cable connects the
power supply module to the first axis module and the axis modules to one another;
see figure.
In the case of MOVIDRIVE® modular, in addition to the system bus communication,
the module bus is routed in the cable for information inside the device. The module
bus cable is delivered in the length required as part of the accessories for the axis
modules.
The connectors of the module bus cables are red and black to simplify correct attach-
ment of the cables; see the following figure.
• The black connectors must be plugged into the bus input X30 IN.
• The red connectors must be plugged into the bus output X30 OUT.
System bus cable The 4-pole system bus cable is used between automation components; see figure .
Some of these components are listed here as examples:
• MOVI-C® CONTROLLER
• MOVIDRIVE® modular/system application inverter
• PC with MOVISUITE® engineering software
• MOVI‑PLC® I/O system
• Other EtherCAT® stations at the EtherCAT®/SBusPLUS
X30 IN
X30 OUT
X30 OUT
X30 IN
[1]
[2]
5
4
3
2
1
5
4
3
2
1
5
4
3
2
1
9007220061843339
[1] MOVIDRIVE® modular [2] MOVIDRIVE® system
28488288/EN – 02/2019