SEW-Eurodrive MOVIDRIVE MDX60/61B Installation manual

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System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
10 General startup instructions
Startup
10 Startup
10.1 General startup instructions
Prerequisites The drive must be configured correctly to ensure that startup is successful. Refer to the
MOVIDRIVE®MDX60/61B System Manual for detailed project planning notes and an
explanation of the parameters.
VFC operating
modes without
speed control
MOVIDRIVE®MDX60/61B drive inverters are designed to be taken into operation with
the SEW motor which is adapted to the correct power level. The motor can be connected
and the drive started immediately in accordance with the section "Starting the motor"
(→page 409) .
DANGER!
Uncovered power connections.
Severe or fatal injuries from electric shock.
• Install the touch guard according to the regulations.
• Never start the unit if the touch guard is not installed.
NOTE
The startup functions described in this section are used for setting the inverter so it can
be adapted optimally to the motor that is connected and to suit the basic conditions.
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General startup instructions
Startup
Inverter/motor
combinations
The following tables indicate which inverter/motor combinations this applies to.
400/500 V units
230 V units
Hoist applica-
tions
MOVIDRIVE®MDX60/61B in VFC mode SEW motor
0005-5A3-4 DT80K4
0008-5A3-4 DT80N4
0011-5A3-4 DT90S4
0014-5A3-4 DT90L4
0015-5A3-4 DT90L4
0022-5A3-4 DV100M4
0030-5A3-4 DV100L4
0040-5A3-4 DV112M4
0055-5A3-4 DV132S4
0075-5A3-4 DV132M4
0110-5A3-4 DV160M4
0150-503-4 DV160L4
0220-503-4 DV180L4
0300-503-4 DV200L4
0370-503-4 DV225S4
0450-503-4 DV225M4
0550-503-4 DV250M4
0750-503-4 DV280S4
0900-503-4 DV280M4
1100-503-4 D315S4
1320-503-4 D315M4
MOVIDRIVE®MDX60/61B in VFC mode SEW motor
0015-2A3-4 DT90L4
0022-2A3-4 DV100M4
0037-2A3-4 DV112M4
0055-2A3-4 DV132S4
0075-2A3-4 DV132M4
0110-203-4 DV160M4
0150-203-4 DV160L4
0220-203-4 DV180L4
0300-203-4 DV200L4
DANGER!
Risk of fatal injury if the hoist falls.
Severe or fatal injuries.
MOVIDRIVE®MDX60B/61B is not designed for use as a safety device in hoist appli-
cations. Use monitoring systems or mechanical protection devices to ensure safety.
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System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
10 Preliminary work and resources
Startup
10.2 Preliminary work and resources
• Check the installation.
• Performing startup with the DBG60B keypad:
Plug the connector of the DBG60B keypad into the XT slot.
• Performing startup with a PC and MOVITOOLS®:
Plug the UWS21B option into the XT slot and use an interface cable (RS232) to con-
nect it to the PC. Install and start MOVITOOLS®on your PC.
• Switch on the supply voltage and, if necessary, the DC 24 V supply.
• Check that the default parameter settings are correct (e.g. factory setting).
• Check the terminal assignment that has been set (→P60_ / P61_).
DANGER!
Risk of crushing if the motor starts up unintentionally.
Severe or fatal injuries.
• Ensure that the motor cannot start unintentionally, for example, by removing the
electronics terminal block X13.
• Additional safety precautions must be taken depending on the application to avoid
injury to people and damage to machinery.
NOTE
A group of parameter values is changed automatically at startup. The description of
parameter P700 "Operating modes" explains which parameters are affected by this
step. Refer to the MOVIDRIVE®MDX60/61B system manual, section "Parameters" for
the parameter description.
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Startup with the DBG60B keypad
Startup
10.3 Startup with the DBG60B keypad
General
information
Startup with the DBG60B keypad is only possible in VFC operating modes. Startup
inCFCandSERVOoperatingmodesisonlypossibleusingtheMOVITOOLS®software.
Required data The following data is required to ensure startup is successful:
• Motor type (SEW or non-SEW motor)
• Motor data
– Rated voltage and rated frequency
– Additionally for non-SEW motors: rated current, rated power, power factor cosϕ
and rated speed
• Rated supply voltage
The following data is also needed for startup with a speed controller:
• Encoder type and encoder resolution:
• Motor data
– SEW motor: Brake yes or no and flywheel fan yes or no.
– Non-SEW motor: Mass moment of inertia of motor, brake and fan
• Stiffness of the control system (factory setting = 1; suitable for most applications)
If the drive tends to oscillate →setting < 1
Transient recovery time is too long →Setting > 1
Recommended setting range: 0,90 ... 1... 1.10 (factory setting = 1)
• Converted mass moment of inertia of the load (gear unit + driven machine) on the
motor shaft
• Time required for the shortest ramp
SEW encoder type Startup parameter
Encoder type Encoder resolution
AS1H, ES1H, AV1H HIPERFACE®1024
ES1S, ES2S, EV1S, EH1S SINE ENCODER 1024
ES1R, ES2R, EV1R, EH1R
ES1T1), ES2T1), EV1T1), EH1T1)
1) DC 5 V TTL encoders ES1T, ES2T, EV1T and EH1T must be connected via the DWI11A option (→Sec.
Installation).
INCREM. TTL ENCODER 1024
NOTES
• Activate encoder monitoring (P504 = "ON") after completing startup. The function
and voltage supply of the encoder will then be monitored.
• If a Hiperface®encoder is connected, it is always monitored regardless of the set-
ting of parameter P504. Encoder monitoring is not a safety function!
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System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
10 Startup with the DBG60B keypad
Startup
Select language The figure below shows the keys for selecting the language.
The following text appears on the display when the keypad is switched on for the first
time or after activating the start mode:
The symbol for language selection then appears on the display.
Proceed as follows to select the language:
• Press the key . A list of languages is displayed on the screen.
• Use the / keys to select the language you require.
• Confirm your selection using the key. The basic display is now shown in your
chosen language.
60008AXX
[1] Key Move up to the next menu item
[2] Key Confirm entry
[3] Key Move down to the next menu item
[4] Key A list of languages is displayed
SEW
EURODRIVE
54533AXX
[4]
[1]
[2]
[3]
OK
OK
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Startup with the DBG60B keypad
Startup
Startup The figure below shows the keys required for startup.
Startup
procedure
60010AXX
[1] Key Move up to the next menu item
[2] Key Confirm entry
[3] Key Activate the context menu
[4] Key Move down to the next menu item
[5] Key Change the menu, display mode ↔edit mode
[6] Key Cancel or abort startup
[1]
[2]
[3]
[4]
[5]
[6]
OK
DEL
1. "0" signal at terminal X13:1 (DIØØ "/CONTROL.INHIBIT"), e.g.
by disconnecting the electronics terminal block X13. 0.00rpm
0.000Amp
CONTROLLER INHIBIT
2. Activate the context menu by pressing the key. PARAMETER MODE
VARIABLE MODE
BASIC VIEW
3. Use the key to scroll down to the "STARTUP PARAMET."
menu item. MANUAL MODE
STARTUP PARAMET.
COPY TO DBG
COPY TO MDX
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System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
10 Startup with the DBG60B keypad
Startup
4. Press the key to begin the startup procedure. The first
parameter appears. The flashing cursor under the parameter
number indicates that the keypad is in display mode.
• Use the key to change to edit mode. The flashing cur-
sor disappears.
• Use the key or the key to select "PARAMETER
SET 1" or "PARAMETER SET 2".
• Confirm the setting using the key to confirm your selec-
tion.
• Use the key to return to the display mode. The flashing
cursor appears again.
• Use the key to select the next parameter.
STARTUP PARAMET.
PREPARE FOR STARTUP
C00*STARTUP
PARAMETER SET 1
PARAMETER SET 2
5. Select the operating mode you require. Use the key to
select the next parameter. C01*OPER. MODE 1
VFC1
VFC1&GROUP
6. Select the motor type. If a 2 or 4-pole SEW motor is connected,
select the correct motor from the list. If a non-SEW motor or an
SEW motor with more than four poles is connected, select
"NON-SEW MOTOR" from the list.
Use the key to select the next parameter.
C02*MOTOR TYPE 1
DT71D2
DT71D4
DT80K2
C02*MOTOR TYPE 1
NON-SEW MOTOR
DT63K4/DR63S4
7. Enter the rated motor voltage for the selected connection type
according to the value specified on the nameplate.
Example: Nameplate 230∆/400댴50 Hz
댴connection →Enter "400 V".
∆connection, transition point at 50 Hz →enter "230 V".
∆connection, transition point at 87 Hz →Also enter 230 V.
However, after startup first set parameter P302 "MAXIMUM
SPEED 1" to the value for 87 Hz and then start the drive.
Example: Nameplate 400∆/690댴50 Hz
Only ∆connection possible →Enter "400 V".
댴connection is not possible.
Use the key to select the next parameter.
C03* V
MOT. RATED VOLT 1
+400.000
8. Enter the rated frequency specified on the motor nameplate.
Example: 230∆/400댴50 Hz
Enter "50 Hz" in 댴and ∆connection.
Use the key to select the next parameter.
C04* Hz
MOT. RATED FREQ. 1
+50.000
FOR SEW MOTORS
9. The motor values are stored for SEW 2 and 4-pole motors and
need not be entered.
FOR NON-SEW MOTORS
9. Enter the following motor nameplate data:
• C10* rated motor current, note the connection type (댴or
∆).
• C11* rated motor power
• C12* power factor cos ϕ
• C13* rated motor speed
OK
OK
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Startup with the DBG60B keypad
Startup
10. Enter the rated power supply voltage (C05* for SEW motor,
C14* for non-SEW motor). C05* V
MAINS RAT. VOLT. 1
+400.000
11. If no TF/TH is connected to X10:1/2 or X15 →Set "NO
RESPONSE". If a TF/TH is connected, set the required fault
response. To select the sensor, you must set P530 sensor type
1
after startup.
835* RESP. TF-SIG.
NO RESPONSE
DISPLAY ERROR
12. Start the calculation for the startup data by choosing "YES".
The process lasts a few seconds. C06*CALCULATION
NO
YES
FOR SEW MOTORS
13. The calculation is performed. After calculation, the next menu
item appears automatically. C06*SAVE
NO
YES
FOR NON-SEW MOTORS
13. For non-SEW motors, a calibration process is required to per-
form the calculation:
• When prompted, apply a "1" signal to terminal X13:1 (DIØØ
"/CONTROL.INHIBIT").
• Apply a "0" signal to terminal X13:1 again after the calibra-
tion is complete.
• After calculation, the next menu item appears automatically.
14. Set "SAVE" to "YES". The data (motor parameters) are copied
to the non-volatile memory of MOVIDRIVE®.DATA IS
BEING COPIED...
15. The startup procedure is now complete. Use the key to
return to the context menu. MANUAL MODE
STARTUP PARAMET.
COPY TO DBG
COPY TO MDX
16. Use the key to scroll down to the "EXIT" menu item. EXIT UNIT
SETTINGS
17. Confirm the setting using the key. The basic display
appears. 0.00rpm
0.000Amp
CONTROLLER INHIBIT
DEL
OK
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System Manual – MOVIDRIVE® MDX60B/61B Drive Inverters
10 Startup with the DBG60B keypad
Startup
Starting up the
speed controller
Startup is performed without the speed controller first (→Section "Startup procedure,
steps 1 through 17").
Important: Set the VFC-n-CONTROL mode. C01*OPER. MODE 1
VFC1&FLYSTART
VFC1-n-CONTROL
VFC-n-CTRL.GRP
1. Commence startup for the speed controller by choosing "YES". C09*STARTUPn-CTRL.
NO
YES
2. The selected operating mode is displayed. If the setting is cor-
rect, go to the next menu item. C00*STARTUP
PARAMETER SET 2
VFC n-CONTROL
3. Select the correct encoder type. C15*ENCODER TYPE
INCREM. ENCOD. TTL
SINE ENCODER
INCREM. ENCOD. HTL
4. Set the correct encoder resolution. C16*ENC. RESOLUT.
512 Inc
1024 Inc
2048 Inc
FOR SEW MOTORS
5. Enter whether the motor has a brake. C17*BRAKE
WITHOUT
WITH
6. Set the stiffness of the control system.
If the drive tends to oscillate →setting < 1
Transient recovery time is too long →Setting > 1
Recommended setting range: 0,90 ... 1 ... 1,10
C18*
STIFFNESS +1.000
7. Enter whether the motor has a flywheel fan (Z fan). C19*Z FAN
WITHOUT
WITH
FOR NON-SEW MOTORS
5. Enter the moment of inertia of the motor. D00* 10e–4kgm2
J0 OF THE MOTOR
+4.600
6. Set the stiffness of the control system.
If the drive tends to oscillate →setting < 1
Transient recovery time is too long →Setting > 1
Recommended setting range: 0,90 ... 1 ... 1,10
C18*
STIFFNESS +1.000
7. Enter the moment of inertia of the brake and fan. D00* 10e–4kgm2
J BRAKE+FAN +1.000
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Startup with the DBG60B keypad
Startup
• Once startup is complete, copy the parameter set from MOVIDRIVE®to the DBG60B
keypad. You have the following options:
– In the context menu, select the "COPY TO DBG" menu item. Confirm the setting
using the key. The parameter set is copied from MOVIDRIVE®to DBG60B.
– In the context menu, select the "PARAMETER MODE" menu item. Select param-
eter P807 "MDX →DBG". The parameter set is copied from MOVIDRIVE®to
DBG60B.
• The parameter set can now be copied to other MOVIDRIVE®units using DBG60B.
Plug the DBG60B keypad into the other inverter. You have the following options to
copy the parameter set from DBG60B to another inverter:
– In the context menu of the new inverter, choose the "COPY TO MDX" menu item
and confirm your entry using the key. The parameter set is copied from
DBG60B to MOVIDRIVE®.
– In the context menu, select the "PARAMETER MODE" menu item. Select param-
eter P806 "DBG →MDX". The parameter set is copied from DBG60B to
MOVIDRIVE®.
8. Enter the mass moment of inertia of the load (gear unit + driven
machine) extrapolated for the motor shaft. C20* 10e–4kgm2
LOAD MOMENT OF INER-
TIA +0.200
9. Enter the time for the shortest ramp you want. C21* s
SHORTEST RAMP
+0.100
10. Start the calculation for the startup data by choosing "YES".
The process lasts a few seconds. C06*CALCULATION
NO
YES
11. The calculation is performed. After calculation, the next menu
item appears automatically. C06*SAVE
NO
YES
12. Set "SAVE" to "YES". The data (motor parameters) are copied
to the non-volatile memory of MOVIDRIVE®.DATA IS
BEING COPIED...
13. The startup procedure is now complete. Use the key to
return to the context menu. MANUAL MODE
STARTUP PARAMET.
COPY TO DBG
COPY TO MDX
14. Use the key to scroll down to the "EXIT" menu item. EXIT UNIT
SETTINGS
15. Confirm the setting using the key. The basic display
appears. 0.00rpm
0.000Amp
CONTROLLER INHIBIT
DEL
OK
OK
OK
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