SEW-Eurodrive MOVIDRIVE modular User manual

*25952676_0120*
Drive Technology \ Drive Automation \ System Integration \ Services
Product Manual
Application Inverter
MOVIDRIVE® modular
Edition 01/2020 25952676/EN

SEW-EURODRIVE—Driving the world

Table of contents
Product Manual – MOVIDRIVE® modular 3
Table of contents
1 Product description.................................................................................................................. 6
1.1 MOVIDRIVE® modular at a glance.................................................................................9
1.2 Product overview MOVIDRIVE® modular.....................................................................17
1.3 Product overview accessories ......................................................................................22
1.4 FCB concept .................................................................................................................25
1.5 Control mode ................................................................................................................32
1.6 Energy-saving functions................................................................................................39
1.7 Module bus ...................................................................................................................41
1.8 Digital motor integration with MOVILINK® DDI interface..............................................42
1.9 Device replacement ......................................................................................................44
1.10 MOVISUITE® engineering software .............................................................................45
2 Technical data......................................................................................................................... 48
2.1 Markings .......................................................................................................................48
2.2 General technical data ..................................................................................................51
2.3 Technical data of MDP power supply modules.............................................................52
2.4 Technical data of MDA and MDD axis modules ...........................................................54
2.5 Technical data of the MDC90A-0001/0002-.. capacitor modules .................................60
2.6 Technical data of the master module UHX45A/MDM90A.............................................61
2.7 Dimension sheets of the modules.................................................................................62
2.8 Technical data of the cards...........................................................................................78
2.9 Technical data of encoder interfaces ............................................................................83
2.10 Technical data of braking resistors, filters and chokes .................................................84
3 Configuration .......................................................................................................................... 97
3.1 SEW-Workbench ..........................................................................................................97
3.2 Schematic workflow for project planning.......................................................................98
3.3 Drive selection ..............................................................................................................99
3.4 Recommendations for motor and inverter selection ...................................................106
3.5 Motor-inverter assignments ........................................................................................111
3.6 Selecting an axis module ............................................................................................150
3.7 Power supply module selection ..................................................................................154
3.8 Braking resistor selection............................................................................................158
3.9 Supply system cable and motor cable ........................................................................163
3.10 Signal lines..................................................................................................................166
3.11 EMC-compliant installation according to EN61800-3.................................................166
3.12 Line components.........................................................................................................167
3.13 24V supply voltage selection .....................................................................................171
3.14 Arrangement of the modules within the axis system...................................................178
3.15 Particularities of the DC link connection .....................................................................179
3.16 Connecting a safe brake module to the DC link..........................................................184
3.17 Two-row design...........................................................................................................185
4 Prefabricated cables ............................................................................................................ 190
4.1 Meaning of the symbols ..............................................................................................190
4.2 Power cables for CMP.. motors ..................................................................................191
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Table of contents
Product Manual – MOVIDRIVE® modular
4
4.3 Encoder cables for CMP.. motors ...............................................................................197
4.4 Single-cable technology for CMP.. motors..................................................................200
4.5 Power cables for CFM.. motors ..................................................................................201
4.6 Encoder cables for CFM.. motors ...............................................................................206
4.7 Encoder cables for DR.. motors..................................................................................209
4.8 Cables for MOVILINK® DDI........................................................................................217
4.9 System bus and module bus cables ...........................................................................228
5 General information.............................................................................................................. 232
5.1 About this documentation ...........................................................................................232
5.2 Structure of the safety notes .......................................................................................232
5.3 Decimal separator in numerical values .......................................................................233
5.4 Rights to claim under limited warranty ........................................................................234
5.5 Content of the documentation.....................................................................................234
5.6 Other applicable documentation .................................................................................234
5.7 Product names and trademarks..................................................................................234
5.8 Copyright notice ..........................................................................................................234
6 Safety notes .......................................................................................................................... 235
6.1 Preliminary information ...............................................................................................235
6.2 Duties of the user........................................................................................................235
6.3 Target group ...............................................................................................................236
6.4 Designated use ...........................................................................................................236
6.5 Functional safety technology ......................................................................................238
6.6 Transport.....................................................................................................................238
6.7 Installation/assembly...................................................................................................238
6.8 Electrical installation ...................................................................................................239
6.9 Protective separation ..................................................................................................239
6.10 Startup/operation ........................................................................................................240
7 Device structure, axis system structure ............................................................................ 241
7.1 Connection variants ....................................................................................................241
7.2 MOVIDRIVE® modular nameplates............................................................................250
7.3 MOVIDRIVE® modular type code...............................................................................253
7.4 Device structure of the MDP power supply module ....................................................254
7.5 Device structure of the MDA and MDD axis modules.................................................259
7.6 MDC capacitor module ...............................................................................................269
7.7 Device structure of master module UHX45A/MDM90A ..............................................270
7.8 Example for axis system connection without master module .....................................271
7.9 Example for axis system connection with master module ..........................................272
7.10 Card slots....................................................................................................................273
8 Installation............................................................................................................................. 275
8.1 Installation accessories...............................................................................................275
8.2 Permitted tightening torques .......................................................................................279
8.3 Special aspects when transporting the devices ..........................................................280
8.4 Mechanical installation................................................................................................281
8.5 Covers.........................................................................................................................284
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Product Manual – MOVIDRIVE® modular 5
8.6 Control cabinet installation..........................................................................................293
8.7 Electrical installation ...................................................................................................304
8.8 Installing options and accessories ..............................................................................340
8.9 Braking resistors .........................................................................................................351
8.10 Line choke...................................................................................................................364
8.11 Line filter .....................................................................................................................364
8.12 EMC-compliant installation .........................................................................................365
8.13 Terminal assignment...................................................................................................370
8.14 Wiring diagrams..........................................................................................................383
8.15 Information regarding UL ............................................................................................402
9 Startup ................................................................................................................................... 405
9.1 General .......................................................................................................................405
9.2 Assigning the EtherCAT®/SBusPLUS address at the axis module................................406
9.3 Startup requirements ..................................................................................................407
9.4 Startup procedure .......................................................................................................408
9.5 Connection to the engineering software .....................................................................411
10 Operation............................................................................................................................... 412
10.1 General information ....................................................................................................412
10.2 7-segment display.......................................................................................................413
10.3 Operating displays ......................................................................................................414
10.4 Faults at the power supply module .............................................................................417
10.5 Faults at the single-axis module/double-axis module .................................................421
10.6 Fault at the master module UHX45A/MDM90A ..........................................................459
10.7 Module bus faults........................................................................................................460
10.8 Responses to fault acknowledgement ........................................................................461
10.9 Fault responses ..........................................................................................................463
11 Service................................................................................................................................... 466
11.1 Electronics Service by SEW‑EURODRIVE.................................................................466
11.2 Extended storage........................................................................................................466
11.3 Shutdown....................................................................................................................467
11.4 Waste disposal............................................................................................................468
12 Functional safety .................................................................................................................. 469
12.1 General information ....................................................................................................469
12.2 Integrated safety technology.......................................................................................469
12.3 Safety conditions.........................................................................................................472
12.4 Connection designs ....................................................................................................477
12.5 Safety characteristics..................................................................................................481
13 Appendix ............................................................................................................................... 483
13.1 Abbreviation key .........................................................................................................483
Index ...................................................................................................................................... 485
14 Address list ........................................................................................................................... 492
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1Product description
Product Manual – MOVIDRIVE® modular
6
1 Product description
With its brand MOVI-C®, SEW‑EURODRIVE is launching a new generation of drive
and automation technology. MOVI-C® is the modular automation system that enables
the highest level of system and machine automation.
MOVI-C® comprises drive technology, motion control, control technology and visualiz-
ation.
MOVIDRIVE® modular is the modular application inverter for all types of applications,
ranging from simple open-loop speed control to servo drives with kinematic model.
MOVIDRIVE® modular consists of:
• Supply and energy recovery modules.
• Single-axis and double-axis modules.
• Capacitor and buffer modules.
• 24Vswitched-mode power supply modules.
• Assembly module for integrating MOVI-C®CONTROLLER advanced into the axis
system.
• Accessories for EMC-compliant installation.
• Cards for connecting other I/Os or an additional encoder.
• Cards for functional safety in functionally different versions.
• Accessories for connecting and controlling of motors and brakes, as well as pre-
fabricated motor and encoder cables.
For use in harsh environments, the inverters can be supplied with painted PCBs. The
coating of the printed circuit boards increases their resistivity against environmental in-
fluences.
MOVIDRIVE® modular can be supplemented by connecting MOVIDRIVE® system
single-axis devices. These possess functionalities comparable to those of axis
modules, but have their own line connection.
Especially in the upper power range up to 588 A/315 kW, MOVIDRIVE®system sup-
plements the modular application inverter. For additional information, refer to the
MOVIDRIVE®system product manual.
The key features of MOVIDRIVE®modular and MOVIDRIVE®system are:
• A maximum of 15 axis modules at a power supply module, a maximum of 30
drives for double-axis modules.
• Control mode:
– U/f: for simple applications with asynchronous motors.
– VFCPLUS: for precise control of asynchronous motors.
– CFC: for asynchronous and synchronous servomotors.
– ELSM®: for synchronous motors without encoders.
• Multi-encoder input in the basic device.
• Speed control, torque control, position control.
• Expansion slots for I/O, multi-encoder, functional safety.
• Very compact device size, reduced space requirements in the control cabinet.
For motors by SEW‑EURODRIVE, all motor data is available and used during startup.
For unknown motors, measurement functions for motor data and rotor orientation are
available to allow for an easy and quick startup without expert knowledge.
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Product description
Product Manual – MOVIDRIVE® modular 7
MOVIDRIVE® modular and MOVIDRIVE® system are intended for operation at the
MOVI-C® CONTROLLER, the controller from SEW‑EURODRIVE.
They offer a powerful clock-synchronous connection via the integrated EtherCAT®/
SBusPLUS communication interface. Other EtherCAT® clients from SEW‑EURODRIVE
or other manufacturers can be controlled and diagnosed by the MOVI-C®
CONTROLLER.
The MOVI‑C® CONTROLLER offers the following functionalities:
• Freely programmable sequence control in accordance with IEC6-1131‑3 for auto-
mating drive and logic tasks.
• Central data storage for all MOVI-C® inverters from SEW‑EURODRIVE at the
EtherCAT®/SBusPLUS.
• Plug-and-play device replacement through automatic data recovery.
• Central setpoint input for clock-synchronous drives and for auxiliary drives.
• Motion functions: Speed control, torque specification, position specification, phase-
synchronous operation, cams, application modules, kinematic models.
• EtherCAT®/SBusPLUS master for SEW‑EURODRIVE components and for third-party
components.
• Fieldbus device connection to higher-level control systems.
• Diagnostics and visualization of the automation system.
24495360779
The CiA402 device profile for controlling inverters has established itself in plants with
very individual motion control functions that are calculated in the external higher-level
controller.
For control via CiA402, the MOVIDRIVE® modular and MOVIDRIVE® system applica-
tion inverters can be directly connected to the higher-level controller using the integra-
ted EtherCAT® interface. This means integration into the higher-level controller can be
achieved particularly quickly and easily, and does not require extensive conversion
work.
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1Product description
Product Manual – MOVIDRIVE® modular
8
For applications with requirements on functional safety, the MOVISAFE® CS..A safety
cards are available. They are controlled via the integrated inputs and outputs or via
safe communication using Safety over EtherCAT® (FSoE).
24494793995
MOVIDRIVE® modular and MOVIDRIVE® system are available with device profile
CiA402.
The new engineering software MOVISUITE® is the central module of the MOVI-C®
modular automation system. MOVISUITE® allows for intuitive operation with modern
operating concepts.
The central functions of MOVISUITE® are:
• Network scan.
• Device startup and parameterization.
• Data storage and data management.
• Scope and diagnostics.
• Programming environment for the MOVI-C® CONTROLLER.
• Parameterization for functional safety.
• Parameterization and diagnostics environment for application modules.
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1
Product description
MOVIDRIVE® modular at a glance
Product Manual – MOVIDRIVE® modular 9
1.1 MOVIDRIVE® modular at a glance
MOVIDRIVE
® modular
at a glance
Power supply modules
MDP90A-.. Description: (→217)
Technical data: (→252)
Dimension sheets: (→262)
• Performance classes: 10/25/50/75/110 kW
• Voltage range: 3 × 380 – 500V, 50 – 60Hz
• Nominal DC link voltage: DC560V
• Overload capacity: 250% of nominal power for 1s
For further information on this device, refer to the following documents:
• "MOVIDRIVE® modular application inverter" operating instructions
• "MOVIDRIVE® modular application inverter" product manual
• "MOVI-C® – Automation with MOVI-C® CONTROLLER" manual
• "Parameter Description MOVIDRIVE® modular" manual
Power supply module with controlled DC link
MDP92A-..
• Nominal power: 25kW
• Voltage range AC: 3 × 200 – 500 V, 50 – 60 Hz
• Voltage range DC link: 0 – 800 V
• Nominal current DC 50 A continuous duty, 80A for 60s
• Power: 25kW continuous duty, 40kW for 60s
• Network types: TN, TT, IT
For further information on this device, refer to the following documents:
• "MOVIDRIVE® modular - Power and Energy Solutions" operating in-
structions
• "MOVIDRIVE® modular - Power and Energy Solutions" product
manual
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1Product description
MOVIDRIVE® modular at a glance
Product Manual – MOVIDRIVE® modular
10
Power supply modules with supply and energy recovery
MDR91A-..
• Performance classes: 50/75kW
• Voltage range: 3 × 380 – 480 V, 50 – 60 Hz
• Nominal DC link voltage: DC560V
• Overload capacity: 225% of nominal power for 1s
• XSE31A EtherCAT®-compatible system bus
For further information on this device, refer to the following documents:
• "MOVIDRIVE® modular Application Inverters - Power supply module
with supply and energy recovery " operating instructions
• "MOVIDRIVE® modular Application Inverters - Power supply module
with supply and energy recovery " product manual
Axis modules
Single-axis modules
MDA90A-..
Description: (→218)
Technical data: (→254)
Dimension sheets: (→268)
• Axis sizes: 2 – 180 A
• Overload capacity: 250% of the nominal output current for 1s
• System bus: EtherCAT®/SBusPLUS
• Control mode with and without encoder feedback
For further information on this device, refer to the following documents:
• "MOVIDRIVE® modular application inverter" operating instructions
• "MOVIDRIVE® modular application inverter" product manual
• "MOVI-C® – Automation with MOVI-C® CONTROLLER" manual
• "Parameter Description MOVIDRIVE® modular" manual
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Product description
MOVIDRIVE® modular at a glance
Product Manual – MOVIDRIVE® modular 11
Axis modules
Double-axis module
MDD9.A-..
Description: (→219)
Technical data: (→256)
Dimension sheets: (→268)
• You can operate 2 motors with one module
• Axis sizes: 2 × 2A – 2 × 8A
• Overload capacity: 250% of the nominal output current for 1s
• System bus: EtherCAT®/SBusPLUS
• Control mode with and without encoder feedback
For further information on this device, refer to the following documents:
• "MOVIDRIVE® modular application inverter" operating instructions
• "MOVIDRIVE® modular application inverter" product manual
• "MOVI-C® – Automation with MOVI-C® CONTROLLER" manual
• "Parameter Description MOVIDRIVE® modular" manual
Capacitor module for two-row design
MDC90A-0001/0002-50X-X-000 Description: (→221)
Technical data: (→260)
Dimension sheets: (→276)
• Capacitance: 70/130 μF
For further information on this device, refer to the following documents:
• "MOVIDRIVE® modular application inverter" operating instructions
• "MOVIDRIVE® modular application inverter" product manual
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1Product description
MOVIDRIVE® modular at a glance
Product Manual – MOVIDRIVE® modular
12
Capacitor module for energy storage
MDC90A-0120-50X-X-000
• Voltage range: DC 0 – 800 V
• Capacitance: 11.8 mF
• Total energy: 3.1 kWs with 720 V
• Usable energy content: 2kWs in the range from 500 V–800V
• Can be connected in parallel (not more than 4)
For further information on this device, refer to the following documents:
• "MOVIDRIVE® modular - Power and Energy Solutions" operating in-
structions
• "MOVIDRIVE® modular - Power and Energy Solutions" product
manual
Master module
Master module UHX45A/MD-
M90A
Description: (→221)
Technical data: (→261)
Dimension sheets: (→277)
The master module MDM90A has 2 functions:
1. Quick and easy installation of the MOVI-C® CONTROLLER ad-
vanced as module of MOVIDRIVE® modular
2. The easy connection of the DC 24V supply using large supply cable
diameters
The MDM90A master module is connected to the 24V supply via a
pluggable terminal. It supplies further modules, as well as the MOVI-C®
CONTROLLER advanced installed in the master module with 24V.
For further information on this device, refer to the following documents:
• "MOVIDRIVE® modular application inverter" operating instructions
• "MOVIDRIVE® modular application inverter" product manual
• "MOVI-C® – Automation with MOVI-C® CONTROLLER" manual
• "MOVI-C® CONTROLLER advanced UHX45A" manual
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Product description
MOVIDRIVE® modular at a glance
Product Manual – MOVIDRIVE® modular 13
Cards
Input/output cards Description: (→222), (→2343)
Technical data: (→278)
CIO21A
• 4 digital inputs
• 4 digital outputs
• 2 analog inputs
• 2 analog outputs
CID21A
• 4 digital inputs
• 4 digital outputs
For further information on these cards, refer to
the following documents:
• "MOVIDRIVE® modular application inverter"
operating instructions
• "MOVIDRIVE® modular application inverter"
product manual
CIO21A
S50
CID21A
CES11A multi-encoder card Description: (→222), (→2346)
Technical data: (→280)
The multi-encoder card enables evaluating an additional encoder.
For information on this card, refer to the following document:
• "Multi-encoder card CES11A" manual
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1Product description
MOVIDRIVE® modular at a glance
Product Manual – MOVIDRIVE® modular
14
Cards
Safety cards CS..A
0800
0015
DF1F
652D
XS
X60 X17 CSS31A
F-RUN
F-ERR
1
9
8
15
1413
1 2
Description: (→223)
Technical data: (→281)
The basic device already contains the drive safety function STO with activa-
tion via safe inputs. Higher-level functional safety requirements can be added
by plugging in a CS..A safety card. Different higher-level functional safety re-
quirements are realized via 4 different variants.
Safety card properties:
• SIL3 in accordance with EN61800-5-2, EN61508
• PL e in accordance with ENISO13849-1
• Connectible at any time subsequently; no additional external cables are
required. Internal connection to motor encoder, safe communication, and
STO
• Safety card parameters are included in the device data set
• Easy replacement during servicing due to pluggable safety key on the
safety card
• Parameterization and diagnostics using the MOVISUITE® engineering
software
• Process data and safety data in the same Scope recording
• Safe output for activating functionally safe braking systems
For information on this card, refer to the following document:
• "MOVISAFE® CS..A Safety Card" manual
Controllers
MOVI-C® CONTROLLER
power UHX85A
MOVI-C® CONTROLLER power is characterized by:
• Intel Core2Duo 2.2GHz processor.
• Windows® Embedded Standard 7.
• Ethernet interface for engineering tasks or TCP/IP and UDP via
IEC61131‑3.
• 16MB program memory and 64MB data memory.
• A maximum of 32 interpolating axes that can be connected.
• Another 32 auxiliary axes that can be connected.
• System bus EtherCAT®/SBusPLUS.
• Optional slave connection via PROFIBUS DPV2.
• Optional device connection via PROFINET.
For further information on this device, refer to the following documents:
• "MOVI-C® CONTROLLER power UHX85A and power eco UHX84A"
manual
• "MOVIDRIVE® modular application inverter" operating instructions
• "MOVIDRIVE® modular application inverter" product manual
• "MOVI-C® – Automation with MOVI-C® CONTROLLER" manual
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Product description
MOVIDRIVE® modular at a glance
Product Manual – MOVIDRIVE® modular 15
Controllers
MOVI-C® CONTROLLER
progressive UHX65A
MOVI-C® CONTROLLER progressive is characterized by:
• Intel Atom processor
• Windows® 10 IoT Enterprise (EN).
• Ethernet interface for engineering tasks or TCP/IP and UDP via
IEC61131‑3.
• A maximum of 16 interpolating axes that can be connected.
• Another 16 auxiliary axes that can be connected.
• System bus EtherCAT®/SBusPLUS.
• Optional device connection via EtherNet/IPTM, Modbus TCP, PROFINET
IO.
For further information on this device, refer to the following documents:
• Manual "MOVI-C® CONTROLLER progressive UHX65A"
• "MOVIDRIVE® modular application inverter" operating instructions
• "MOVIDRIVE® modular application inverter" product manual
• "MOVI-C® – Automation with MOVI-C® CONTROLLER" manual
X30
X5
X82
DP
MOVI-C® CONTROLLER
advanced UHX45A
X80
L /A
L1
L2
L3
L4
T1
XM
S3
X85
US1
BF
L /A
L/A
X40
X41
L5
L6
L / A
X81 X30 X5
L / A
MOVI-C® CONTROLLER advanced is characterized by:
• A maximum of 8 interpolating axes that can be connected
• Another 8 auxiliary axes that can be connected
For further information on this device, refer to the following documents:
• "MOVI-C® CONTROLLER advanced UHX45A" manual (in development)
• "MOVIDRIVE® modular application inverter" operating instructions
• "MOVIDRIVE® modular application inverter" product manual
• "MOVI-C® – Automation with MOVI-C® CONTROLLER" manual
MOVI-C® CONTROLLER
standard UHX25A
T1
L1
L2
L3
L4
S3
L/ A
L/ A
L/ A
US1
BF
X40
X41
XM
X80
X5
X30
L/ A
L5
X85
UHX 2 5 A -N
MOVI-C® CONTROLLER standard is characterized by:
• A maximum of 2 interpolating axes that can be connected
• Another 6 auxiliary axes that can be connected
For further information on this device, refer to the following documents:
• Manual "MOVI-C® CONTROLLER standard UHX25A"
• "MOVIDRIVE® modular application inverter" operating instructions
• "MOVIDRIVE® modular application inverter" product manual
• "MOVI-C® – Automation with MOVI-C® CONTROLLER" manual
Accessories
Prefabricated motor and en-
coder cables
Description and technical data:(→2190)
Braking resistors Description and technical data:
TCB thermal circuit breaker TCB thermal circuit breaker option:(→291)
Line filter Description and technical data:(→293)
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1Product description
MOVIDRIVE® modular at a glance
Product Manual – MOVIDRIVE® modular
16
Accessories
Line choke Description and technical data:(→295)
Valid motor encoders (→2104)
MOVISUITE®• MOVISUITE® standard
MOVIRUN®
• MOVIRUN® smart
• MOVIRUN® flexible
MOVIKIT®
The MOVIKIT® software module allows for simple, quick and fault-free startup
of all applications. The MOVIKIT® software module supports both the
MOVIRUN® smart software platform and the MOVIRUN® flexible software
platform.
For information on the software modules, refer to the following documents:
• "MOVIKIT® MultiAxisController" manual
• "MOVIKIT® MultiMotion / MultiMotion Camming" manual
• "MOVIKIT® MultiMotion AuxilliaryAxes" manual
• "MOVIKIT® Robotics" manual
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1
Product description
Product overview MOVIDRIVE® modular
Product Manual – MOVIDRIVE® modular 17
1.2 Product overview MOVIDRIVE® modular
Product
overview
MOVIDRIVE
® modular
1.2.1 MDP90A.. power supply modules
A power supply module can supply up to 15 axis modules with energy, both single-
axis and double-axis modules. Regenerative energy can be dissipated with a braking
resistor.
Properties • Cover a wide range of power ratings with finely graded performance classes:
10/25/50/75/110 kW.
• Universal use due to a wide voltage range for line connection: 3 × AC 380 – 500 V,
50 – 60 Hz.
• Suited for TN/TT and IT voltage supply systems.
• Communication to the axis modules via the module bus.
• Operation without a line contactor is possible for power ratings of 25 kW and
higher.
• High overload capacity to 250% for 1s.
Device data
Nominal line voltage
According to EN50160
3 × AC 380 – 500 V
Line frequency 50–60Hz±10%
Nominal DC link voltage DC 560 V
Overload capacity for max. 1s 250%
Type designation Nominal power Rated DC link
current
Maximum DC
link current
Nominal line
current
Size Technical Data
kW A A A
MDP90A-0100-503-4-000 10 21 52 16 1
(→252)
MDP90A-0100-503-4-C00 10 21 52 16 1A
MDP90A-0250-503-4-000 25 51 127 40 2
MDP90A-0500-503-4-000 50 102 255 80 3
MDP90A-0750-503-4-000 75 153 382 120 3
MDP90A-1100-503-4-000 110 224 560 175 4
The MDP90A-...-C00 power supply module (size 1A) has an integrated braking resis-
tor and an integrated energy storage device.
Depending on the application, an additional external braking resistor is no longer ne-
cessary due to the integrated braking resistor.
The energy storage device can store energy up to 250J and release it again if re-
quired.
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1Product description
Product overview MOVIDRIVE® modular
Product Manual – MOVIDRIVE® modular
18
1.2.2 MDA90A-.. single-axis modules
Features • Finely stepped axes sizes, see the following table.
• High overload capacity of 250% of the nominal output current for a maximum of
1s.
• Optimized control modes with and without encoder feedback for asynchronous and
synchronous motors.
• An EtherCAT®/SBusPLUS system bus is available for communication.
• Integrated flux optimization for partial load operation of asynchronous motors and
standby mode.
• Integrated drive safety function for safe disconnection PLe according to EN13849,
see chapter Functional safety.
• Simplified motor startup for unknown asynchronous motors and synchronous mo-
tors by measuring the motor parameters.
• Universal operation in user units.
• Flux optimization function that can be activated in control mode VFCPLUS for minim-
izing the losses of asynchronous machines in partial load and overload operation.
Device data
Nominal DC link voltage DC560V
Output voltage 0 – Uline
Overload capacity for max. 1s at PWM =
4kHz
250%
Type designation Nominal output current Maximum output
current1)
Size Technical data
PWM = 4kHz PWM = 8kHz PWM = 16kHz
A A A A
MDA90A-0020-503-X-S00 2 1.5 1 5 1
(→254)
MDA90A-0040-503-X-S00 4 3 2 10 1
MDA90A-0080-503-X-S00 8 6 4 20 1
MDA90A-0120-503-X-S00 12 9 6 30 1
MDA90A-0160-503-X-S00 16 12 8 40 2
MDA90A-0240-503-X-S00 24 18 12 60 2
MDA90A-0320-503-X-S00 32 24 16 80 3
MDA90A-0480-503-X-S00 48 36 17.7 120 3
MDA90A-0640-503-X-S00 64 48 25.6 160 4
MDA90A-1000-503-X-S00 100 75 40 250 5
MDA90A-1400-503-X-S00 140 105 – 350 6
MDA90A-1800-503-X-S00 180 125 – 450 6
1) At PWM = 4kHz
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1
Product description
Product overview MOVIDRIVE® modular
Product Manual – MOVIDRIVE® modular 19
1.2.3 MDD9.A-.. double-axis modules
Features • You can operate 2 motors independently of one another with one module.
• Finely stepped axes sizes, see the following table.
• High overload capacity of 250% of the nominal output current for a maximum of
1s.
• Optimized control modes with and without encoder feedback for asynchronous and
synchronous motors.
• An EtherCAT®/SBusPLUS system bus is available for communication.
• Integrated flux optimization for partial load operation of asynchronous motors and
standby mode.
• Integrated drive safety function for safe disconnection PLe according to EN13849,
see chapter Functional safety.
• Simplified motor startup for unknown asynchronous motors and synchronous mo-
tors by measuring the motor parameters.
• Universal operation in user units.
• Flux optimization function that can be activated in control mode VFCPLUS for minim-
izing the losses of asynchronous machines in partial load and overload operation.
MDD9.A-.. double-axis modules are available in 2 variants:
• MDD90A-..: with encoder input for motor encoder.
• MDD91A-..: with MOVILINK® DDI interface.
For the MDD91A-.. variant, the CSB21A card can be used. Higher quality safety func-
tions such as SLS are in preparation.
Device data
Nominal DC link voltage DC560V
Output voltage 0 – Uline
Overload capacity for max. 1s at PWM = 4kHz 250%
Type designation Nominal output
current
PWM = 4kHz
Nominal output
current
PWM = 8kHz
Maximum output
current1)
Size Technical data
A A A
MDD9.A-0020-503-X-S00/X 2 × 2 2 × 1.5 2 × 5 1
(→256)
MDD9.A-0040-503-X-S00/X 2 × 4 2 × 3 2 × 10 1
MDD9.A-0020-503-X-S00 2 × 2 2 × 1.5 2 × 5 2
MDD9.A-0040-503-X-S00 2 × 4 2 × 3 2 × 10 2
MDD9.A-0080-503-X-S00 2 × 8 2 × 6 2 × 20 2
1) At PWM = 4kHz
...-S00/X Without card slot
...-S00 With card slot
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1Product description
Product overview MOVIDRIVE® modular
Product Manual – MOVIDRIVE® modular
20
1.2.4 Axis modules with device profile CiA402
Properties Characteristics of MDA single-axis modules and MDD double-axis modules:
• EtherCAT® with device profile CiA402 is available for communication.
• Finely stepped axes sizes, see the following table.
• High overload capacity of 250% of the nominal output current for a maximum of
1s.
• Optimized control modes with and without encoder feedback for asynchronous and
synchronous motors.
• Integrated flux optimization for partial load operation of asynchronous motors and
standby mode.
• Integrated drive safety function for safe disconnection PLe according to EN13849,
see chapter Functional safety.
• Easy motor startup for asynchronous motors by parameter estimation.
Device data of the single-axis module
Nominal DC link voltage DC560V
Output voltage 0 – Uline
Overload capacity for max. 1s at PWM =
4kHz
250%
Type designation Nominal output current Maximum output
current1)
Size Technical data
PWM = 4kHz PWM = 8kHz PWM = 16kHz
A A A A
MDA90A-0020-503-X-E00 2 1.5 1 5 1
(→254)
MDA90A-0040-503-X-E00 4 3 2 10 1
MDA90A-0080-503-X-E00 8 6 4 20 1
MDA90A-0120-503-X-E00 12 9 6 30 1
MDA90A-0160-503-X-E00 16 12 8 40 2
MDA90A-0240-503-X-E00 24 18 12 60 2
MDA90A-0320-503-X-E00 32 24 16 80 3
MDA90A-0480-503-X-E00 48 36 17.7 120 3
MDA90A-0640-503-X-E00 64 48 25.6 160 4
MDA90A-1000-503-X-E00 100 75 40 250 5
MDA90A-1400-503-X-E00 140 105 – 350 6
MDA90A-1800-503-X-E00 180 125 – 450 6
1) At PWM = 4kHz
Device data of the double-axis module
Nominal DC link voltage DC560V
Output voltage 0 – Uline
Overload capacity for max. 1s at PWM = 4kHz 250%
Type designation Nominal output
current
PWM = 4kHz
Nominal output
current
PWM = 8kHz
Maximum output
current1)
Size Technical data
A A A
MDD9.A-0020-503-X-E00/X 2 × 2 2 × 1.5 2 × 5 1
(→256)
MDD9.A-0040-503-X-E00/X 2 × 4 2 × 3 2 × 10 1
MDD9.A-0020-503-X-E00 2 × 2 2 × 1.5 2 × 5 2
MDD9.A-0040-503-X-E00 2 × 4 2 × 3 2 × 10 2
MDD9.A-0080-503-X-E00 2 × 8 2 × 6 2 × 20 2
1) At PWM = 4kHz
For further information on this device, refer to the following document:
• "MOVIDRIVE®modular/system application inverter with device profile CiA402"
25952676/EN – 01/2020