SEW-Eurodrive MOVIDRIVE compact Series User guide

Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services
MOVIDRIVE
®
compact
S ystem Manual
EA410000
Edition 11/2006
11493410 / EN

SEW-EURODRIVE – Driving the world

System Manual – MOVIDRIVE® compact Drive Inverters
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1 System Description................................................................................................ 7
2 Technical Data and Dimension Drawings.......................................................... 28
3 Parameters.......................................................................................................... 101
4 Project Planning................................................................................................. 182
5 Serial Communication ....................................................................................... 261
6 Structure of the Safety Notes............................................................................ 262
7 Safety Notes ....................................................................................................... 263
8 Unit Design ......................................................................................................... 266
9 Installation .......................................................................................................... 278
10 Startup................................................................................................................. 327
11 Operation ............................................................................................................ 392
12 Service ................................................................................................................ 401
13 Abbreviation Key and Index.............................................................................. 407
Adress Directory ................................................................................................ 416
P
i
f
kVA
Hz
n
P6..
P60.
P600
00
I

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System Manual – MOVIDRIVE® compact Drive Inverters
1 System Description................................................................................................ 7
1.1 System overview............................................................................................ 7
1.2 Functions / properties .................................................................................. 13
1.3 Additional functions of the application version............................................. 15
1.4 Application modules for MOVIDRIVE® compact ......................................... 19
1.5 MOVITOOLS®operating software............................................................... 27
2 Technical Data and Dimension Drawings.......................................................... 28
2.1 CE marking, UL approval and unit designation............................................ 28
2.2 General technical data................................................................................. 30
2.3 MOVIDRIVE®
compact MC_4_A...-5_3 (AC 400/500 V units)..................... 31
2.4 MOVIDRIVE®
compact MC_4_A...-2_3 (AC 230 V units)............................ 41
2.5 MOVIDRIVE®
compact MCF/MCV/MCS electronics data........................... 49
2.6 MOVIDRIVE®
compact MCH electronics data............................................. 53
2.7 MOVIDRIVE®
compact dimension drawings................................................ 56
2.8 MOVIDRIVE®MDR60A regenerative power supply unit ............................. 61
2.9 IPOSplus®..................................................................................................... 66
2.10 Optional DBG11B keypad............................................................................ 67
2.11 Serial interface option type USS21A (RS232 and RS485) ......................... 68
2.12 Interface adapter type USB11A / option DKG11A ....................................... 69
2.13 DC 5 V encoder supply type DWI11A.......................................................... 70
2.14 Braking resistors type BW... / BW...-T / BW...-P.......................................... 71
2.15 Line choke type ND...................................................................................... 79
2.16 Line filter NF...-... ......................................................................................... 81
2.17 Output choke HD... ...................................................................................... 83
2.18 Output filter HF............................................................................................. 84
2.19 Prefabricated cables .................................................................................... 88
3 Parameters.......................................................................................................... 101
3.1 Menu structure DBG11B............................................................................ 101
3.2 Overview of parameters............................................................................. 102
3.3 Explanation of the parameters................................................................... 109
3.4 Operating modes ....................................................................................... 171
4 Project Planning................................................................................................. 182
4.1 Schematic procedure................................................................................. 182
4.2 Control characteristics................................................................................ 183
4.3 Description of Applications......................................................................... 184
4.4 Motor selection for asynchronous AC motors (VFC).................................. 186
4.5 Motor selection for asynchronous servomotors (CFC)............................... 194
4.6 Motor Selection for Synchronous Servomotors (SERVO).......................... 211
4.7 Overload capacity of the inverter ............................................................... 217
4.8 Selecting the braking resistor..................................................................... 233
4.9 Connecting AC brake motors..................................................................... 241
4.10 Permitted voltage supply systems for MOVIDRIVE®................................. 242
4.11 Mains contactors and input fuses............................................................... 242
4.12 Supply system cables and motor cables.................................................... 243
4.13 Group drive in VFC mode .......................................................................... 248
4.14 Connecting explosion-proof AC motors ..................................................... 249
4.15 Components for EMC compliant installation.............................................. 250

System Manual – MOVIDRIVE® compact Drive Inverters
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4.16 Connecting the optional power components.............................................. 252
4.17 Output filter type HF................................................................................... 253
4.18 Electronics cables and signal generation................................................... 256
4.19 External DC 24 V voltage supply ............................................................... 257
4.20 Parameter set switchover........................................................................... 258
4.21 Priority of operating states and interrelation between control signals........ 259
4.22 Limit switches............................................................................................. 260
5 Serial Communication ....................................................................................... 261
6 Structure of the Safety Notes............................................................................ 262
7 Safety Notes ....................................................................................................... 263
7.1 General information ................................................................................... 263
7.2 Target group .............................................................................................. 263
7.3 Designated use.......................................................................................... 263
7.4 Transportation, putting into storage ........................................................... 264
7.5 Installation.................................................................................................. 264
7.6 Electrical connection.................................................................................. 264
7.7 Safe disconnection..................................................................................... 264
7.8 Operation ................................................................................................... 265
8 Unit design.......................................................................................................... 266
8.1 Unit designation, nameplates and scope of delivery.................................. 266
8.2 Size 1 MCF/MCV/MCS4_A........................................................................ 268
8.3 Size 2 MCF/MCV/MCS4_A........................................................................ 269
8.4 Size 3 MCF/MCV/MCS4_A........................................................................ 270
8.5 Size 4 MCF/MCV/MCS4_A........................................................................ 271
8.6 Size 5 MCF/MCV/MCS4_A........................................................................ 272
8.7 Size 1 MCH4_A ......................................................................................... 273
8.8 Size 2 MCH4_A ......................................................................................... 274
8.9 Size 3 MCH4_A ......................................................................................... 275
8.10 Size 4 MCH4_A ......................................................................................... 276
8.11 Size 5 MCH4_A ......................................................................................... 277
9 Installation .......................................................................................................... 278
9.1 Installation instructions for the basic unit ................................................... 278
9.2 Installation notes for PROFIBUS-DP interface (MC_41A)......................... 284
9.3 Installation notes for the INTERBUS-LWL interface (MCH42A) ................ 288
9.4 UL-compliant installation............................................................................ 292
9.5 Shield clamps............................................................................................. 293
9.6 Touch guard............................................................................................... 294
9.7 Wiring diagram for basic unit...................................................................... 295
9.8 Removing the connection unit.................................................................... 304
9.9 Assignment of braking resistors, chokes and filters................................... 305
9.10 Installing the system bus (SBus)................................................................ 308
9.11 Connecting option USS21A (RS232 and RS485)...................................... 310
9.12 Connecting the interface adapter USB11A / DKG11A............................... 311

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System Manual – MOVIDRIVE® compact Drive Inverters
9.13 Connection of motor encoder and external encoder.................................. 313
10 Startup................................................................................................................. 327
10.1 General startup instructions....................................................................... 327
10.2 Preliminary work and resources................................................................. 329
10.3 Startup with the DBG11B keypad .............................................................. 330
10.4 Startup with PC and MOVITOOLS®........................................................... 337
10.5 Starting the motor ...................................................................................... 338
10.6 Complete parameter list............................................................................. 342
10.7 Starting the inverter with PROFIBUS-DP (MC_41A) ................................. 349
10.8 Starting up the inverter with INTERBUS (MCH42A).................................. 364
11 Operation ............................................................................................................ 392
11.1 Operating displays for MC_40A (without fieldbus)..................................... 392
11.2 Operating displays for MC_41A (PROFIBUS-DP)..................................... 393
11.3 Operating displays of MCH42A (INTERBUS LWL).................................... 394
11.4 DBG11B keypad ........................................................................................ 397
12 Service ................................................................................................................ 401
12.1 Fault information ........................................................................................ 401
12.2 Fault list...................................................................................................... 402
12.3 SEW Electronics Service ........................................................................... 405
12.4 Extended storage....................................................................................... 406
12.5 Waste disposal........................................................................................... 406
13 Abbreviation Key and Index.............................................................................. 407
13.1 Abbreviation key ........................................................................................ 407
13.2 Index .......................................................................................................... 408
Adress Directory ................................................................................................ 416

System Manual – MOVIDRIVE® compact Drive Inverters
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System overview
System Description
1 System Description
1.1 System overview
Power components
59831AEN
Figure 1: System overview of the power components for MOVIDRIVE®compact MC_4_A
3 x AC 380...500 V
3 x AC 200...240 V
MOVIDRIVE
MC_40/41/42A...-5_3
®
compact MOVIDRIVE
MC_40/41/42A...-2_3
®
compact
®
Regenerative power supply unit option
MOVIDRIVE MDR60A
Output filter
option Output choke
option
Braking resistor
option
Line filter
option
Line choke
option
DC link

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System Manual – MOVIDRIVE® compact Drive Inverters
1System overview
System Description
Communication components
59832AEN
Figure 2: System overview of the communication components for MOVIDRIVE®compact MC_4_A
MOVIDRIVE
®
compact application version for
using "Electronic cam", "Internal synchronous
operation" or the application modules.
MOVITOOLS® operating software
Interface adapter option
USS21A USB11A
MOVIDRIVE
®
compact standard version IPOS
plus®
as standard
Keypad option
System bus
(SBus)
DBG11B

System Manual – MOVIDRIVE® compact Drive Inverters
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System overview
System Description
General
description
MOVIDRIVE® compact is the term used to describe compact and powerful drive invert-
ers from SEW-EURODRIVE. Perfectly matched to your requirements, you can use
MOVIDRIVE®
compact to realize AC drives in the power range from 1.5 to 90 kW.
Thanks to tried and tested inverter technology and SEW control modes, you can meet
the highest demands in terms of both dynamics and control quality.
Unit series The MOVIDRIVE® compact range includes four series:
Unit variants The MCF, MCV and MCS series are available in 2 variants:
•MCF/MCV/MCS40A: Control via binary inputs and setpoint selection via analog set-
point input.
•MCF/MCV/MCS41A: Control via either PROFIBUS-DP interface or binary inputs.
Setpoint selection via PROFIBUS-DP interface.
The MCH series is available in 3 variants:
•MCH40A: Control via binary inputs and setpoint selection via analog setpoint input.
•MCH41A: Control via either PROFIBUS-DP interface, binary inputs or analog out-
puts. Setpoint selection via PROFIBUS-DP interface.
•MCH42A: Control via either INTERBUS-LWL (FO) interface or binary inputs. Set-
point selection via INTERBUS-LWL (FO) interface.
Unit versions MOVIDRIVE® compact drive inverters are each available in two versions, namely the
standard version and the application version.
Standard version Units are equipped with the integrated IPOSplus® positioning and sequence control sys-
tem as standard and can be extended with the available options.
The standard version is indicated by the characters "00" at the end of the unit designa-
tion.
Application version In addition to the features of the standard version, these units include the technology
functions "electronic cam" and "internal synchronous operation." You can also use all
the application modules available in the MOVITOOLS®software package with the ap-
plication versions.
The application version is indicated by the characters "0T" at the end of the unit desig-
nation.
• MOVIDRIVE® compact MCF: Drive inverter for asynchronous AC motors without
encoder feedback, VFC control mode.
• MOVIDRIVE® compact MCV: Drive inverter for asynchronous AC motors with encoder
feedback, either VFC or CFC control mode.
• MOVIDRIVE®
compact MCS: Drive inverter for synchronous servomotors with encoder
(resolver), SERVO control mode.
• MOVIDRIVE®
compact MCH: Drive inverter for either asynchronous AC motors, asyn-
chronous servomotors or synchronous servomotors.
Encoder feedback with either a Hiperface encoder, sin/cos
encoder or TTL sensor.

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System Manual – MOVIDRIVE® compact Drive Inverters
1System overview
System Description
Overview of
series and
variants
The following table gives an overview of the series and variants:
Control modes The VFC (Voltage Mode Flux Control) and CFC (Current Mode Flux Control) control
modes are features of MOVIDRIVE®
compact drive inverters. The continuous calcula-
tion of the complete motor model forms the basis for both control modes.
System bus
(SBus)
The system bus (SBus), which is available as standard, allows several MOVIDRIVE®
drive inverters to be networked together. This system bus enables fast data exchange
between the units. The SEW standard unit profile MOVILINK®is used for communica-
tion via SBus.
MOVILINK® The same message format is always used with MOVILINK®independent of the selected
interface (SBus, RS232, RS485, fieldbus interfaces). As a result, the control software is
independent of the selected interface.
IPOSplus® A key feature of MOVIDRIVE®drive inverters is that the IPOSplus® positioning and se-
quence control system is integrated as standard. IPOSplus® enables you to control se-
quences of motion directly in the inverter close to the machine. This way, load is taken
off the higher-level controller and modular concepts can be implemented more easily.
Without
encoder input
With encoder input
for sin/cos and incre-
mental encoders
With resolver
input
With encoder input for
Hiperface, sin/cos and
incremental encoders
Without
fieldbus MCF40A MCV40A MCS40A MCH40A
With PROFI-
BUS-DP MCF41A MCV41A MCS41A MCH41A
With INTER-
BUS-LWL ---MCH42A
VFC (Voltage Mode Flux Control) control mode CFC (Current Mode Flux Control)/SERVO
control mode
Voltage-controlled control mode for AC asynchro-
nous motors with and without encoder feedback.
• With encoder feedback
– at least 150 % torque, even with motor at
standstill
– characteristics similar to servo operation
• Without encoder feedback
– at least 150 % torque up to 0.5 Hz
Current-controlled control mode for AC asynchro-
nous motors and permanent-field AC servomotors.
Encoder feedback is always required.
• at least 160 % torque, even with motor at stand-
still
• maximum precision and concentric running
characteristics right down to standstill
• servo characteristics and torque control even
for asynchronous AC motors
• reacts to load changes within a few milliseconds

System Manual – MOVIDRIVE® compact Drive Inverters
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System overview
System Description
Overview of the units
MOVIDRIVE®compact for 3
× AC 380 ... 500 V supply voltage (AC 400/500 V units):
MOVIDRIVE®compact for 3
× AC 200 ... 240 V supply voltage (AC 230 V units):
MOVIDRIVE®MDR60A regenerative power supply units for AC 400/500 V units:
Recommended motor power
(VFC)
(at Vmains = 3 ×AC 400 V)
Continuous
output
current MOVIDRIVE®
compact type Size
(CFC)
MCF4_A
asynchro-
nous
without
encoder
MCV4_A
asynchro-
nous
with encoder
MCS4_A
synchro-
nous
with resolver
MCH42A
asynchro-
nous/
synchronous
with encoder
(technical
data)
1.5 kW 2.2 kW AC 4.0 A 0015-5A3-4-.. 0015-5A3-4-.. 0015-5A3-4-.. 0015-5A3-4-..
1
(→page 31)
2.2 kW 3.0 kW AC 5.5 A 0022-5A3-4-.. 0022-5A3-4-.. 0022-5A3-4-.. 0022-5A3-4-..
3.0 kW 4.0 kW AC 7.0 A 0030-5A3-4-.. 0030-5A3-4-.. 0030-5A3-4-.. 0030-5A3-4-..
4.0 kW 5.5 kW AC 9.5 A 0040-5A3-4-.. 0040-5A3-4-.. 0040-5A3-4-.. 0040-5A3-4-..
5.5 kW 7.5 kW AC 12.5 A 0055-5A3-4-.. 0055-5A3-4-.. 0055-5A3-4-.. 0055-5A3-4-.. 2
(→page 33)
7.5 kW 11 kW AC 16 A 0075-5A3-4-.. 0075-5A3-4-.. 0075-5A3-4-.. 0075-5A3-4-..
11 kW 15 kW AC 24 A 0110-5A3-4-.. 0110-5A3-4-.. 0110-5A3-4-.. 0110-5A3-4-..
15 kW 22 kW AC 32 A 0150-503-4-.. 0150-503-4-.. 0150-503-4-.. 0150-503-4-.. 3
(→page 35)
22 kW 30 kW AC 46 A 0220-503-4-.. 0220-503-4-.. 0220-503-4-.. 0220-503-4-..
30 kW 37 kW AC 60 A 0300-503-4-.. 0300-503-4-.. 0300-503-4-.. 0300-503-4-..
37 kW 45 kW AC 73 A 0370-503-4-.. 0370-503-4-.. 0370-503-4-.. 0370-503-4-.. 4
(→page 37)
45 kW 55 kW AC 89 A 0450-503-4-.. 0450-503-4-.. 0450-503-4-.. 0450-503-4-..
55 kW 75 kW AC 105 A 0550-503-4-.. 0550-503-4-.. 0550-503-4-.. 0550-503-4-.. 5
(→page 39)
75 kW 90 kW AC 130 A 0750-503-4-.. 0750-503-4-.. 0750-503-4-.. 0750-503-4-..
Recommended motor power
(VFC)
(at Vmains = 3 ×AC 230 V)
Continuous
output
current MOVIDRIVE®
compact type Size
(CFC)
MCF4_A
asynchro-
nous
without
encoder
MCV4_A
asynchro-
nous
with encoder
MCS4_A
synchro-
nous
with resolver
MCH42A
asynchro-
nous/
synchronous
with encoder
(technical
data)
1.5 kW 2.2 kW AC 7.3 A 0015-2A3-4-.. 0015-2A3-4-.. 0015-2A3-4-.. 0015-2A3-4-.. 1
(→page 41)
2.2 kW 3.7 kW AC 8.6 A 0022-2A3-4-.. 0022-2A3-4-.. 0022-2A3-4-.. 0022-2A3-4-..
3.7 kW 5.0 kW AC 14.5 A 0037-2A3-4-.. 0037-2A3-4-.. 0037-2A3-4-.. 0037-2A3-4-..
5.5 kW 7.5 kW AC 22 A 0055-2A3-4-.. 0055-2A3-4-.. 0055-2A3-4-.. 0055-2A3-4-.. 2
(→page 43)
7.5 kW 11 kW AC 29 A 0075-2A3-4-.. 0075-2A3-4-.. 0075-2A3-4-.. 0075-2A3-4-..
11 kW 15 kW AC 42 A 0110-203-4-.. 0110-203-4-.. 0110-203-4-.. 0110-203-4-.. 3
(→page 45)
15 kW 22 kW AC 54 A 0150-203-4-.. 0150-203-4-.. 0150-203-4-.. 0150-203-4-..
22 kW 30 kW AC 80 A 0220-203-4-.. 0220-203-4-.. 0220-203-4-.. 0220-203-4-.. 4
(→page 47)
30 kW 37 kW AC 95 A 0300-203-4-.. 0300-203-4-.. 0300-203-4-.. 0300-203-4-..
MOVIDRIVE®MDR60A regenerative power supply units Size MOVIDRIVE® compact
0370-503-00 Imains = AC 66 A, IDC link = DC 70 A 3 1.5 ... 37 kW
0750-503-00 Imains = AC 117 A, IDC link = DC 141 A 4 1.5 ... 75 kW
1320-503-00 Imains = AC 260 A, IDC link = DC 340 A 6

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System Manual – MOVIDRIVE® compact Drive Inverters
1System overview
System Description
Block circuit
diagram
The following block circuit diagram shows the basic structure and theory of operation of
MOVIDRIVE®
compact drive inverters using the example of MOVIDRIVE® compact
MCV41A.
59823AEN
Figure 3: Block circuit diagram for MOVIDRIVE®compact MCV41A
1
18
19
20
21
22
23
24
4
2 5
36
X1:
X15:
X30:
X14:
TERMINAL
Control unit
S11
S12
ON OFF
1
5
6
9
5
1
9
6
+
-
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PE
L1
L2
L3
8 8
79
X4:
X10: X10:
X3:
U
Z
PE
U
V
W
1
5
6
9
LED V1
LED PROFIBUS-DP
“RUN”
LED PROFIBUS-DP
“BUS-FAULT”
GND
AGND
GND
X2:
Input
protection
switch DC
link
Brake
chopper
Inverter
Rectifier
Supply
section
BRC
EIN
Control
signals
Current
measurement
Fan
DClink
connection
Brake resistor
connection
Analog input
and reference
voltages
I-signal V-signal
Terminating
resistor
system bus
«
System bus
and TF-/TH-input
Potential-free
binary inputs
Reference
DC+24 V Output
Binary output
Binary output
Relay output
Relaiy output
DC+24 V Input
Encoder input and
incremental encode
r
emulation
PROFIBUS-DP-
connection
Keypad
or
serial
Interfaces
Microprocessor
Power
supply
Motor
J

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Functions / properties
System Description
1.2 Functions / properties
Unit properties • Wide voltage range
– AC 400/500 V units for the voltage range 3 ×AC 380 ... 500 V
– AC 230 V units for the voltage range 3 ×AC 200 ... 240 V
• High overload capacity
– 150 % IN, short-term
– 125 % IN, sustained operation without overload (pumps, fans)
• With 4 kHz switching frequency, INis permitted for an ambient temperature ϑ= 50 °C
• 4Q capability due to integrated brake chopper installed as standard
• Compact unit design for minimum control cabinet space requirement and optimum
utilization of control cabinet volume
• Integrated line filter fitted as standard in sizes 1 and 2, complies with class A limit on
the input side without any additional measures
• 6 isolated binary inputs and 3 binary outputs, one of which is a relay output, program-
mable inputs/outputs
• 1 TF/TH input for motor protection via PTC thermistor or thermocontact
• 3-color LED for displaying operating and error states
• Separate DC 24 V voltage input for powering the inverter electronics (parameter set-
ting, diagnostics and data backup even when the supply system is switched off)
• Removable connection unit and, with MOVIDRIVE®
compact MCH4_A, separable
electronics terminals
• Separable power terminals for size 1 units
Control
functionality
• VFC or CFC control modes for field-oriented operation (asynchronous servo)
• With MCH4_A: Either asynchronous or synchronous AC motors can be operated
•IPOS
plus® positioning and sequence control system integrated as standard
• 2 complete parameter sets
• Automatic motor calibration
• Automatic brake control by the inverter
• DC braking to decelerate the motor even in 1Q mode
• Slip compensation for high static speed accuracy even without encoder feedback
• Flying restart circuit for synchronizing the inverter to an already rotating motor
• Hoist capability with all motor systems that can be connected
• Motor pull-out protection through sliding current limitation in the field weakening
range
• Function to hide speed window to avoid mechanical resonances
• Heating current to avoid condensation build-up in the motor
• Factory settings can be restored
• Parameter lock for protection against changes to parameters
• Speed controller and encoder input for types MCV (either sin/cos, TTL or HTL en-
coder), MCS (resolver) and MCH (either Hiperface, sin/cos or TTL encoder). Intuitive
controller setting tool in the user interface

14
System Manual – MOVIDRIVE® compact Drive Inverters
1Functions / properties
System Description
• Protective functions for complete protection of the inverter and motor (short-circuit,
overload, overvoltage/undervoltage, low-impedance ground fault, overtemperature
in the inverter, motor stall prevention, overtemperature in the motor)
• Speed monitoring and monitoring of the motor and regenerative limit power
• Programmable signal range monitoring (speed, current, maximum current)
• Memoryfor displayingx/t diagrams usingSCOPE processdata visualization (4chan-
nels, real-time capability)
• Fault memory (5 memory locations) with relevant operating data at the time the fault
occurs
• Elapsed-time counter for hours of operation (unit connected to supply system or
DC 24 V) and enable hours (output stage energized)
• Uniform operation, identical parameter setting and the same unit connection technol-
ogy for the entire MOVIDRIVE®unit series
Setpoint
technology
• Ramp switchover (total of 4 ramps)
• Motor potentiometer, can be combined with analog setpoint and internal fixed set-
points
• External setpoint selections: DC 0 ... +10 V, ±10 V, 0 ... 20 mA, 4 ... 20 mA (except
with MOVIDRIVE®
compact MCF41A) or fieldbus (only with MC_41A/42A)
• S pattern for jerk-free speed changes
• Programmable input characteristic curve for flexible setpoint processing
• Six bipolar fixed setpoints that can be combined with external setpoints and motor
potentiometer function
Communication /
operation
• System bus for networking max. 64 MOVIDRIVE®units
• PROFIBUS-DP interface (max. 12 MBaud) with MC_41A and INTERBUS-LWL inter-
face with MCH42A
• Simple startup and parameter setting using keypad or PC
System
expansion
• Extensive expansion options, for example:
– Removable plain text keypad with parameter memory
– USB11A interface adapter
– RS232 and RS485 serial interfaces
– Braking resistors, line filters, line chokes, output chokes, output filters
•MOVITOOLS
®operating software with SCOPE process data visualization
• Application version with access to technology functions and application modules to
solve drive tasks quickly and easily
•MOVIDRIVE
®MDR60A regenerative power supply unit
– Regenerative energy is fed back into the supply system
– Reduces the thermal load in the control cabinet and helps cut costs
Standards /
certificates
• UL, cUL and C-Tick approval
• Safe disconnection of power and electronic connections according to EN 61800-5-1
• Complies with all the requirements for CE certification of machines and plants
equipped with MOVIDRIVE®units on the basis of the EC Low Voltage Directive
73/23/EEC and the EMC Directive 89/336/EEC. Complies with the EMC product
standard EN 61800-3.

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Additional functions of the application version
System Description
1.3 Additional functions of the application version
SEW-EURODRIVE offers additional functions for special applications. You can use
these additional functions with MOVIDRIVE®units in the application version (...-0T).
The following additional functions are available:
• Electronic cam
• Internal synchronous operation
Refer to the "Electronic Cam" and "Internal Synchronous Operation" manuals for de-
tailed information on the additional functions.
Electronic cam You can use the MOVIDRIVE®range of units with "electronic cam" whenever you need
to harmonize complex sequences of motion in cyclical machines. This solution gives you
much greater flexibility compared to the mechanical cam. As a result, it meets the needs
of modern production and processing lines.
A user-friendly cam editor assists you during startup. You also have the option of import-
ing existing cam data. You can also set application-specific parameters for the engage-
ment and disengagement phases using the cam editor.
Note the following points:
• The "electronic cam" can only be implemented with MOVIDRIVE®units in application
version (...-0T).
• Encoder feedback is mandatory. "Electronic cam" can be implemented using the fol-
lowing operating modes:
–MOVIDRIVE
®
compact MCV in CFC operating modes
–MOVIDRIVE
®
compact MCS in SERVO operating modes
–MOVIDRIVE
®
compact MCH in CFC or SERVO operating modes
• "Electronic cam" cannot be implemented with:
–MOVIDRIVE
®
compact MCV/MCH in VFC and VFC-n CTRL modes
–MOVIDRIVE
®
compact MCF
• "Electronic cam" is only available in parameter set 1.
Motors and
encoders
Use the following motor types:
• For operation with MOVIDRIVE®
compact MCV4_A...-5_3-4-0T:
– CT/CV asynchronous servomotors with high-resolution sin/cos encoder
– DT/DV AC motor with incremental encoder, preferrably with a high-resolution
sin/cos encoder
• For operation with MOVIDRIVE®
compact MCS4_A...-5_3-4-0T:
– DS/CM synchronus servomotor with resolver
MASTER
SLAVE

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System Manual – MOVIDRIVE® compact Drive Inverters
1Additional functions of the application version
System Description
• For operation with MOVIDRIVE® compact MCH4_A...-5_3-4-0T:
– CT/CV asynchronous servomotors with sin/cos encoder or AV1H (HIPERFACE®
encoder)
– DT/DV AC motors with sin/cos encoder, AV1H (Hiperface®encoder) or RS422
encoder
– CM synchronous servomotors with AS1H/ES1H (Hiperface®encoder)
High-resolution speed measurement is required for optimum operation of the electronic
cam. The encoders installed as standard in CT/CV and DS/CM motors fulfill these re-
quirements. SEW-EURODRIVE recommends using high-resolution sin/cos encoders as
incremental encoders if DT/DV motors are used.
Example The figure below shows a typical application for the "electronic cam." Filled yoghurt pots
are being transported for further processing. The "electronic cam" allows for smooth
movement, which is an important requirement for this application.
03672AXX
Figure 4: Typical application for the "electronic cam"

System Manual – MOVIDRIVE® compact Drive Inverters
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Additional functions of the application version
System Description
Internal synchro-
nous operation
You can always use the MOVIDRIVE®range of units with "internal synchronous opera-
tion" whenever a group of motors has to be operated at a synchronous angle in relation
to one another or with an adjustable proportional ratio (electronic gear). A user-friendly
editor guides you through the startup procedure.
Note the following points:
• "Internal synchronous operation" can only be implemented with MOVIDRIVE®units
in application version (...-0T).
• Encoder feedback is mandatory. "Internal synchronous operation" can be imple-
mented using the following operating modes:
–MOVIDRIVE
®
compact MCV in CFC operating modes
–MOVIDRIVE
®
compact MCS in SERVO operating modes
–MOVIDRIVE
®
compact MCH in CFC or SERVO operating modes
• "Internal synchronous operation" cannot be implemented with:
–MOVIDRIVE
®
compact MCV/MCH in VFC and VFC-n-CRTL operating modes
–MOVIDRIVE
®
compact MCF
• "Internal synchronous operation" is only available in parameter set 1.
Motors and
encoders
Use the following motor types:
• For operation with MOVIDRIVE®
compact MCV4_A...-5_3-4-0T:
– CT/CV asynchronous servomotors with high-resolution sin/cos encoder
– DT/DV AC motor with incremental encoder, preferrably with a high-resolution
sin/cos encoder
• For operation with MOVIDRIVE®
compact MCS4_A...-5_3-4-0T:
– DS/CM synchronus servomotor with resolver
• For operation with MOVIDRIVE®
compact MCH4_A...-5_3-4-0T:
– CT/CV asynchronous servomotors with sin/cos encoder or AV1H (HIPERFACE®
encoder)
– DT/DV AC motors with sin/cos encoder, AV1H (Hiperface®encoder) or RS422
encoder
– CM synchronous servomotors with AS1H/ES1H (Hiperface®encoder)
High-resolution speed measurement is required for optimum operation of the "internal
synchronous operation." The encoders installed as standard in CT/CV and DS/CM mo-
tors fulfill these requirements. SEW-EURODRIVE recommends using high-resolution
sin/cos encoders as incremental encoders if DT/DV motors are used.

18
System Manual – MOVIDRIVE® compact Drive Inverters
1Additional functions of the application version
System Description
Example The figure below shows a typical application for "internal synchronous operation." Ex-
truder material must be cut to length. The saw receives a start signal and synchronizes
with the material. During the sawing process, the saw moves synchronously with the
material. At the end of the sawing process the saw moves back to its starting position.
03866AXX
Figure 5: Typical application for the "internal synchronous operation" function

System Manual – MOVIDRIVE® compact Drive Inverters
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Application modules for MOVIDRIVE® compact
System Description
1.4 Application modules for MOVIDRIVE
®
compact
The drive applica-
tion
The drive application often involves more than just adjusting the speed of a motor. The
inverter often has to control motion sequences and take on typical PLC tasks. Increas-
ingly complex drive applications have to be solved, without this resulting in lengthy
project planning and startup processes.
The solution with
MOVIDRIVE®
SEW-EURODRIVE offers various standardized control programs specifically for "posi-
tioning," "winding" and "controlling" applications. These programs are called application
modules. The application modules are part of the MOVITOOLS®operating software and
can be used with units in application version.
A user-friendly user interface guides you through the process of setting the parameters.
All you have to do is enter the parameters you need for your application. The application
module uses this information to create the control program and loads it into the inverter.
MOVIDRIVE®takes over complete control of the motion processes, the load is taken off
the machine control and decentralized concepts are easier to implement.
The advantages at
a glance
• Wide range of functions
• User-friendly user interface
• You only have to enter the parameters needed for the application
• Guided parameter setting process instead of complicated programming
• No programming know-how required
• No lengthy training, therefore quick project planning and startup
• All movement functions are controlled directly in MOVIDRIVE®
• Decentralized concepts can be implemented more easily
Scope of delivery
and documenta-
tion
The application modules are part of the MOVITOOLS®software and can be used with
MOVIDRIVE®
compact in application version (...-0T). The individual application manu-
als can also be downloaded as PDFs from the SEW homepage.
Available applica-
tion modules
The application modules currently available are listed below. These application modules
are explained in the following pages.
Positioning Linear movement; the inverter manages the movement records:
• Table positioning via terminal or fieldbus
Linear movement; the PLC manages the movement records:
• Positioning via bus
• Extended positioning via bus
• Absolute positioning (rapid / creep speed positioning)
Rotary movement:
• Module positioning via terminals: The inverter manages the movement records
• Module positioning via fieldbus: The PLC manages the movement records
Winding • Center winder
Controlling • Flying saw
• DriveSync via fieldbus
• Sensor-based positioning

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System Manual – MOVIDRIVE® compact Drive Inverters
1Application modules for MOVIDRIVE® compact
System Description
Use The following illustration shows an example of how the various SEW application mod-
ules are used in a high-bay warehouse.
1. Hoist: table positioning
2. Travel axis: absolute or bus positioning
3. Rotary distributor: Modulo positioning
04008AXX
Figure 6: Application in a high-bay warehouse
1.
2.
3.