SICK CSS High Speed User manual

OPERATING INSTRUCTIONS
CSS/CSX High Speed
Color Sensor

Described product
CSS / CSX High Speed
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is
only permissible within the limits of the legal determination of Copyright Law. Any modi‐
fication, abridgment or translation of this document is prohibited without the express
written permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
2006/42/EC
NO
SAFETY
1
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Contents
1 About this document........................................................................ 5
1.1 Information on the operating instructions.............................................. 5
1.2 Scope......................................................................................................... 5
1.3 Explanation of symbols............................................................................ 5
1.4 Additional information.............................................................................. 6
1.5 Customer service...................................................................................... 6
2 Safety information............................................................................ 7
2.1 Intended use............................................................................................. 7
2.2 Improper use............................................................................................. 7
2.3 Limitation of liability................................................................................. 7
2.4 Requirements for skilled persons and operating personnel.................. 8
2.5 Hazard warnings and operational safety................................................. 8
2.6 Eye safety.................................................................................................. 8
2.7 Repair........................................................................................................ 9
3 Product description........................................................................... 10
3.1 Product ID.................................................................................................. 10
3.2 Product features and functions............................................................... 11
4 Mounting............................................................................................. 13
4.1 Scope of delivery....................................................................................... 13
4.2 Mounting requirements............................................................................ 13
4.3 Mounting the device................................................................................. 13
5 Electrical installation........................................................................ 15
5.1 Notes on electrical installation................................................................ 15
5.2 Note on the swivel connector................................................................... 16
5.3 Pin assignment of the connections......................................................... 16
5.4 Connecting the supply voltage................................................................. 18
5.5 Wiring the interfaces................................................................................ 18
6 Commissioning.................................................................................. 20
6.1 Extended commissioning......................................................................... 21
6.2 First step to commissioning with Modbus RTU....................................... 22
7 Operation............................................................................................ 30
7.1 Control elements...................................................................................... 30
7.2 Navigation tree, general........................................................................... 30
7.3 Activating or deactivating the pushbutton lock...................................... 32
7.4 Resetting the device (factory setting)...................................................... 32
7.5 Teach-in..................................................................................................... 32
7.6 Additional settings.................................................................................... 34
8 Troubleshooting................................................................................. 40
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8.1 Possible errors during commissioning.................................................... 40
8.2 Possible errors during operation............................................................. 40
9 Maintenance...................................................................................... 41
9.1 Maintenance............................................................................................. 41
9.2 Cleaning the device.................................................................................. 41
10 Decommissioning............................................................................. 43
10.1 Disassembly and disposal....................................................................... 43
10.2 Returning devices..................................................................................... 43
11 Technical data.................................................................................... 44
11.1 Dimensional drawing................................................................................ 44
12 Accessories........................................................................................ 50
13 Annex.................................................................................................. 51
13.1 EU declaration of conformity.................................................................... 51
13.2 Certification according to UL60947-5-2................................................. 51
13.3 Licenses.................................................................................................... 51
CONTENTS
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1 About this document
1.1 Information on the operating instructions
These operating instructions provide important information on how to use devices from
SICK AG.
Prerequisites for safe work are:
•Compliance with all safety notes and handling instructions supplied
•Compliance with local work safety regulations and general safety regulations for
device applications
The operating instructions are intended to be used by qualified personnel and electrical
specialists.
NOTE
Read these operating instructions carefully before starting any work on the device, in
order to familiarize yourself with the device and its functions.
The instructions constitute an integral part of the product and are to be stored in the
immediate vicinity of the device so they remain accessible to staff at all times. Should
the device be passed on to a third party, these operating instructions should be handed
over with it.
These operating instructions do not provide information on operating the machine
in which the device is integrated. For information about this, refer to the operating
instructions of the specific machine.
1.2 Scope
These operating instructions serve to incorporate the device into a customer system.
Step-by-step instructions are given for all required actions.
These instructions apply to all listed device variants of the product.
Available device variants are listed on the online product page.
www.sick.com/CSS_CSX_High_Speed
Commissioning is described using one particular device variant as an example.
Simplified device designation in the document
In the following, the sensor is referred to simply as “CSS/CSX” or “device”.
1.3 Explanation of symbols
Warnings and important information in this document are labeled with symbols. The
warnings are introduced by signal words that indicate the extent of the danger. These
warnings must be observed at all times and care must be taken to avoid accidents,
personal injury, and material damage.
DANGER
…indicates a situation of imminent danger, which will lead to a fatality or serious
injuries if not prevented.
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WARNING
…indicates a potentially dangerous situation, which may lead to a fatality or serious
injuries if not prevented.
CAUTION
…indicates a potentially dangerous situation, which may lead to minor/slight injuries if
not prevented.
NOTICE
…indicates a potentially harmful situation, which may lead to material damage if not
prevented.
NOTE
…highlights useful tips and recommendations as well as information for efficient and
trouble-free operation.
1.4 Additional information
NOTE
All the documentation available for the device can be found on the online product page
at:
►www.sick.com/CSS_CSX_High_Speed
The following information is available for download from this page:
•Type-specific online data sheets for device variants, containing technical data and
dimensional drawings
•EU declaration of conformity for the product family
•Dimensional drawings and 3D CAD dimension models in various electronic for‐
mats
•These operating instructions, available in English and German, and in other lan‐
guages if necessary
•Other publications related to the devices described here
•Publications dealing with accessories
•IO-Link device description IODD, driver file SDD for configuration software SOPAS
ET and technical information IO-Link v1.1
1.5 Customer service
If you require any technical information, our customer service department will be happy
to help. To find your agency, see the final page of this document.
NOTE
Before calling, make a note of all type label data such as type code, serial number, etc.,
to ensure faster processing.
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2 Safety information
2.1 Intended use
The CSS/CSX High Speed color sensor is an opto-electronic sensor for the optical,
non-contact detection of colored objects.
A CSS/CSX is designed for mounting and may only be operated according to its
intended function. For this reason, a CSS/CSX is not equipped with direct safety devi‐
ces.
The system designer must provide measures to ensure the safety of persons and
systems in accordance with the legal guidelines.
SICK AG assumes no liability for losses or damage arising from the use of the product,
either directly or indirectly. This applies in particular to use of the product that does not
conform to its intended purpose and is not described in this documentation.
2.2 Improper use
•The device does not constitute a safety-relevant device according to the EC Machi‐
nery Directive (2006/42/EC).
•The device must not be used in explosion-hazardous areas.
•Any other use that is not described as intended use is prohibited.
•Any use of accessories not specifically approved by SICK AG is at your own risk.
The device is not suitable for the following applications (this list is not exhaustive):
•As a safety device to protect persons, their hands, or other body parts
•Underwater
•In explosion-hazardous areas
•Outdoors, without additional protection
NOTICE
Danger due to improper use!
Any improper use can result in dangerous situations.
Therefore, observe the following information:
►The device should be used only in line with intended use specifications.
►All information in these operating instructions must be strictly complied with.
2.3 Limitation of liability
Applicable standards and regulations, the latest state of technological development,
and our many years of knowledge and experience have all been taken into account
when assembling the data and information contained in these operating instructions.
The manufacturer accepts no liability for damage caused by:
■Failure to observe the operating instructions
■Improper use
■Use by untrained personnel
■Unauthorized conversions
■Technical modifications
■Use of unauthorized spare parts, wear and tear parts, and accessories
With special variants, where optional extras have been ordered, or owing to the latest
technical changes, the actual scope of delivery may vary from the features and illustra‐
tions shown here.
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2.4 Requirements for skilled persons and operating personnel
WARNING
Risk of injury due to insufficient training!
Improper handling of the device may result in considerable personal injury and material
damage.
■All work must only ever be carried out by the stipulated persons.
The operating instructions state the following qualification requirements for the various
areas of work:
■Instructed personnel have been briefed by the operating entity about the tasks
assigned to them and about potential dangers arising from improper action.
■Skilled personnel have the specialist training, skills, and experience, as well as
knowledge of the relevant regulations, to be able to perform tasks assigned to
them and to detect and avoid any potential dangers independently.
■Electricians have the specialist training, skills, and experience, as well as knowl‐
edge of the relevant standards and provisions to be able to carry out work on
electrical systems and to detect and avoid any potential dangers independently.
In Germany, electricians must meet the specifications of the DGUVV3 Work
Safety Regulations (e.g.,Master Electrician). Other relevant regulations applicable
in other countries must be observed.
The following qualifications are required for various activities:
Activities Qualification
Mounting, maintenance ■Basic practical technical training
■Knowledge of the current safety regulations in the workplace
Electrical installation,
device replacement
■Practical electrical training
■Knowledge of current electrical safety regulations
■Knowledge of the operation and control of the devices in their
particular application
Commissioning,
configuration
■Basic knowledge of the design and setup of the described
connections and interfaces
■Basic knowledge of data transmission
■Knowledge of the operation and control of the devices in their
particular application
Operation of the devices in
their particular application
■Knowledge of the operation and control of the devices in their
particular application
■Knowledge of the software and hardware environment in the
application
2.5 Hazard warnings and operational safety
Please observe the safety notes and the warnings listed here and in other chapters
of these operating instructions to reduce the possibility of risks to health and avoid
dangerous situations.
2.6 Eye safety
NOTICE EYE SAFETY
The product is equipped with an LED illumination unit. The sensor meets the criteria of
risk group 1 according to IEC62471:2006. No special measures are required (e.g., eye
protection).
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2.7 Repair
The product is a replacement device. The device is not intended to be repaired. Interfer‐
ence with or modifications to the device on the part of the customer will invalidate any
warranty claims against SICK AG.
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3 Product description
3.1 Product ID
3.1.1 Type label
2
1
5
3
4
Figure 1: Type label is an example
1Device name
2Electrical data and environmental data
3Pin assignment
4PID with QR code
5Specification for pre-configured devices
7
6
8
Figure 2: Type label is an example
6Device name
7Approvals
8Sensing distance
3.1.2 Type code
Table 1: Type code
1 2 - 3 4 5 6 7 8 9 10 11 12 13 14
CS S - W B F A 1 4 2 2 5 A A 10
Position Meaning
1 Basic type CS = Color sensor
2 Form factor S = Small
X = Large
3 Light sender W= RGB
3 PRODUCT DESCRIPTION
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Position Meaning
4 Switching output B = push/pull
N = NPN
5 Function F = High Speed
6 Light spot direction 1 = Longitudinal
A = Round, large
7 Sensing distance 1 = Sensing distance 13mm
5 = Sensing distance 60mm
8 Filtering 4 = no filter
9 Light emission 2 = Short side
1 = Short side
10 Operation 2 = Short side
11 Connection type 5 = M12; male connector, 5-
pin
8 = M12; male connector, 8-
pin
12 Communication A = IO-Link
R = RS485
2 = No communication
13 Device type A = Smart Task
C = preconfigured
Z = standard
14 Serial no. ATF/Special 10 = AFC10 (logic functions)
ZZ = standard
3.2 Product features and functions
3.2.1 Device view
2
1 3 54
Figure 3: CSS High Speed
1Connection
2Display and control panel
3Fixing hole
4Fixing hole
5Light emission
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2
1
354
Figure 4: CSX High Speed
1Connection
2Display and control panel
3Fixing hole
4Fixing hole
5Light emission
3.2.2 Product characteristics
Color sensors are used to detect, separate or verify objects based on their color. The
color sensors output the detected color as RGB or L*a*b values.
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4 Mounting
4.1 Scope of delivery
•Color sensor in the type ordered
•Quickstart
•Safety notes
4.2 Mounting requirements
•For the typical space requirements for the device, see the type-specific dimen‐
sional drawing, see "Dimensional drawing", page 44.
•Comply with technical data, such as the permitted ambient conditions for opera‐
tion of the device (e.g., temperature range, EMC interference emissions, ground
potential) see "Technical data", page 44
•To prevent condensation, avoid exposing the device to rapid changes in tempera‐
ture.
•Protect the device from direct sunlight, spotlights, or flashlights.
•The device must only be mounted using the pairs of (CSS), or threaded mounting
holes (CSX) provided for this purpose.
•Shock and vibration resistant mounting.
4.3 Mounting the device
The CSS / CSX High Speed is equipped with an elongated or round light spot, depend‐
ing on the variant. The sensor must be mounted in the nominal sensing distance and
preferred direction (see graphic).
table 2 gives an overview of the sensing distances and light spot sizes.
In the case of high-gloss materials, the sensor should be angled at 15° to the side for
better detection reliability.
Table 2: Sensing distance / Light spot size
CSS / CSX- xxxx1xxxxxxxxx xxxx5xxxxxxxxx
Working range 13mm 60mm
Light spot size 2x4mm 12mm round
15°
Figure 5: Mounting the CSS/CSX High Speed
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15° 15°
l
X
Figure 6: Mounting the CSS/CSX High Speed
Figure 7: Mounting the CSS/CSX High Speed
4 MOUNTING
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5 Electrical installation
5.1 Notes on electrical installation
NOTICE
Equipment damage due to incorrect supply voltage!
An incorrect supply voltage may result in damage to the equipment.
■Only operate the device with safety/protective extra-low voltage (SELV/PELV).
■The sensor is a device of protection class III.
NOTICE
Equipment damage due to incorrect supply voltage!
An incorrect supply voltage may result in damage to the equipment.
•Only operate the device with an LPS (limited power source) in accordance with IEC
62368-1 or an NEC Class 2 power supply unit.
NOTICE
Equipment damage or unpredictable operation due to working with live parts!
Working with live parts may result in unpredictable operation.
■Only carry out wiring work when the power is off.
■Only connect and disconnect electrical connections when the power is off.
■The electrical installation must only be performed by electrically qualified person‐
nel.
■Standard safety requirements must be observed when working on electrical
systems!
■Only switch on the supply voltage for the device when the connection tasks have
been completed and the wiring has been thoroughly checked.
■When using extension cables with open ends, ensure that bare wire ends do not
come into contact with each other (risk of short-circuit when supply voltage is
switched on!). Wires must be appropriately insulated from each other.
■Wire cross-sections in the supply cable from the user’s power system must be
selected in accordance with the applicable standards.
■The sensor must be protected with a fuse suitable for the cross-circuit of the
connecting cable.
■Only operate the device with an LPS (limited power source) in accordance with IEC
62368-1 or an NEC Class 2 power supply unit.
■All circuits connected to the device must be designed as SELV/PELV circuits.
NOTE
Layout of data cables
■Implement the shielding design correctly and completely.
■To avoid interference, e.g., from switching power supplies, motors, clocked drives,
and contactors, always use cables and layouts that are suitable for EMC.
■Do not lay cables over long distances in parallel with voltage supply cables and
motor cables in cable channels.
The IP enclosure rating for the device is only achieved under the following conditions:
■The cables plugged into the connections are screwed tight.
If these instructions are not complied with, the IP enclosure rating for the device is not
guaranteed!
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5.2 Note on the swivel connector
NOTICE
Damage to the connector unit from over-tightening!
The connector unit on the device has two opposite end positions.
■Do not rotate the connector unit from either of the two end positions by more than
270°.
5.3 Pin assignment of the connections
The pin assignment varies depending on the device variant.
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UB= 10.8V ... 28.8V DC
CSS/CSX xBxxxxxx5A
Push/Pull
xNxxxxxx52
NPN
1 - BN L+ L+
2 - WH QL/IN1 QL2/IN1
3 - BU M M
4 - BK QL1/C QL1
5 - GY IN2 IN2
2 1
4
3
5
IN = 2A
CSS / CSX xBxxxxxx8A
Push/Pull
xNxxxxxx82
NPN
xBxxxxxx8R
RS485
1 - WH QL1/IN1 IN1 IN1
2 - BN L+ L+ L+
3 - GN QL1/C QL1 QL1
4 - YE QL2 QL2 QL2
5 - GY IN2 IN2 IN2
6 - PK QL3 QL3 RS485_A
7 - BU M M M
8 - RD QL4 QL4 RS485_B
7
6
8
5
4
2
3
1
IN = 2A
NOTE
The wire colors are not standardized for 8-pin sensor cables. Please also observe the
pin assignment of the cable used.
Legend
L+ = Supply voltage
QL(1)/IN1 = Switching output or input 1 (configurable, factory setting is switching
output)
QL1/C = Communication and switching output (can be used for communication via
IO-Link, factory setting is switching output)
QL1 = Switching output 1
QL2 = Switching output 2
QL3 = Switching output 3
QL4 = Switching output 4
M = ground
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IN1 = Input 1 (factory setting is blanking)
IN2 = Input 2 (factory setting is external teach-in)
RS485_A/RS485_B= RS485 communication
5.4 Connecting the supply voltage
NOTICE
Risk of damage to the device!
The device can become damaged if it is connected to a voltage supply that is already
switched on.
•Only connect the device when the supply cable is de-energized.
The device must be connected to a power supply unit with the following properties:
•Supply voltage DC 10.8V – 28.8V (SELV/PELV according to the currently applica‐
ble standards)
•Power consumption (without load on the outputs) = max. 1.5W
To ensure protection against short-circuits/overload in the customer’s supply cables,
the wire cross-sections used must be appropriately selected and protected.
5.5 Wiring the interfaces
5.5.1 Wiring the digital inputs
Voltage level at the input starts the corresponding function of the device.
Electrical values
Level active: 10V ≤ U ≤ UV
Level deactivated: Uin ≤2V
5.5.2 Wiring the digital outputs
In each case, the digital outputs are short-circuit protected and overcurrent protected.
Push/pull switching behavior
Electrical values
The sum current (100mA) is for all digital outputs.
Push/pull
Level active: UV − 3V
Level deactivated: ≤3V
In the case of a push/pull sensor with PNP switching behavior, the signal must be
inverted in the control system in order to obtain the same result as a sensor with NPN
switching behavior.
NPN
Level active: UV
Level deactivated: ≤3V
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Table 3: Push-pull
PWR
Q
PWR
Q
PWR
Q
Q
Push-pull
(≤ 100mA)
+ (L+)
Q
‒ (M)
+ (L+)
Q
‒ (M)
Table 4: NPN
PWR
Q
PWR
Q
PWR
Q
Q
NPN
(≤ 100 mA)
+ (L+)
Q
‒ (M)
+ (L+)
Q
‒ (M)
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6 Commissioning
One or more colors can be taught in via the operating menu. The sensor then outputs
the color matching value (CMV) in the process. This indicates how close the detected
color value is to the taught-in color value (teach-in).
•999 absolutely same color value
•000 greatest possible dissimilarity
Teach-in method
•Single Value Teach-in = one color point
•Multi Value Teach-in = dynamic teach-in with multiple color points
•Teach-in quick access = In the RUN menu, select the view of the switching output
that is to be taught in (e.g. q_1). Press and hold the SET pushbutton for >1s
= the sensor switches to Multi Value Teach-in (factory setting). If a Single Value
Teach-in is performed via the display, the sensor also applies this teach-in method
for teach-in quick access.
Other settings can be set on the SEN and PRO menu level.
NOTE
If no settings are made on the sensor for 5minutes, standby mode (display off)
is activated to save electricity. The settings made – and not confirmed via the SET
pushbutton – are not saved. To quit standby mode, one of the operating keys must be
pushed.
The following menu sequence indicates how the teach-in can be performed:
Position the object/mark in the light spot.
Only the object/mark needs to be taught in, not the background.
6 COMMISSIONING
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