SICK DC12-24V User manual

OPERATING INSTRUCTIONS
picoCam2
2D machine vision

Described product
picoCam2
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is
only permissible within the limits of the legal determination of Copyright Law. Any modi‐
fication, abridgment or translation of this document is prohibited without the express
written permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
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Contents
1 About this document........................................................................ 5
1.1 Information on the operating instructions.............................................. 5
1.2 Explanation of symbols............................................................................ 5
1.3 Further information................................................................................... 6
2 Safety information............................................................................ 7
2.1 Intended use............................................................................................. 7
2.2 Improper use............................................................................................. 7
2.3 Limitation of liability................................................................................. 7
2.4 Modifications and conversions................................................................ 7
2.5 Cybersecurity............................................................................................ 8
2.6 Requirements for skilled persons and operating personnel.................. 8
2.7 Operational safety and specific hazards................................................. 8
3 Product description........................................................................... 10
3.1 Scope of delivery....................................................................................... 10
3.2 Status indicators....................................................................................... 10
4 Transport and storage....................................................................... 11
4.1 Transport................................................................................................... 11
4.2 Unpacking.................................................................................................. 11
4.3 Transport inspection................................................................................. 11
4.4 Storage...................................................................................................... 11
5 Mounting............................................................................................. 12
5.1 Mounting instructions............................................................................... 12
5.2 Mounting the device................................................................................. 12
6 Electrical installation........................................................................ 13
6.1 Wiring instructions.................................................................................... 13
6.2 Prerequisites for safe operation of the device........................................ 13
6.3 Connecting the device electrically........................................................... 14
7 Operation............................................................................................ 16
7.1 Operation using SICK Vision Suite........................................................... 16
8 Maintenance...................................................................................... 17
8.1 Maintenance plan..................................................................................... 17
8.2 Cleaning..................................................................................................... 17
9 Troubleshooting................................................................................. 18
9.1 General faults, warnings, and errors....................................................... 18
9.2 Repairs...................................................................................................... 18
9.3 Returns...................................................................................................... 18
9.4 Disposal..................................................................................................... 18
CONTENTS
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10 Technical data.................................................................................... 19
10.1 Dimensional drawing................................................................................ 19
10.2 Features.................................................................................................... 19
10.3 Mechanics/electronics............................................................................. 20
10.4 Performance............................................................................................. 20
10.5 Interfaces.................................................................................................. 20
10.6 Ambient data............................................................................................. 20
11 Accessories........................................................................................ 22
12 Annex.................................................................................................. 23
12.1 Declarations of conformity and certificates............................................ 23
12.2 Copyright notices...................................................................................... 23
CONTENTS
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1 About this document
1.1 Information on the operating instructions
These operating instructions provide important information on how to use devices from
SICK AG.
Prerequisites for safe work are:
•Compliance with all safety notes and handling instructions supplied.
•Compliance with local work safety regulations and general safety regulations for
device applications
The operating instructions are intended to be used by qualified personnel and electrical
specialists.
NOTE
Read these operating instructions carefully to familiarize yourself with the device and its
functions before commencing any work.
The operating instructions are an integral part of the product. Store the instructions
in the immediate vicinity of the device so they remain accessible to staff at all times.
Should the device be passed on to a third party, these operating instructions should be
handed over with it.
These operating instructions do not provide information on the handling and safe
operation of the machine or system in which the device is integrated. Information on
this can be found in the operating instructions for the machine or system.
1.2 Explanation of symbols
Warnings and important information in this document are labeled with symbols. Sig‐
nal words introduce the instructions and indicate the extent of the hazard. To avoid
accidents, damage, and personal injury, always comply with the instructions and act
carefully.
DANGER
…indicates a situation of imminent danger, which will lead to a fatality or serious
injuries if not prevented.
WARNING
…indicates a potentially dangerous situation, which may lead to a fatality or serious
injuries if not prevented.
CAUTION
…indicates a potentially dangerous situation, which may lead to minor/slight injuries if
not prevented.
NOTICE
…indicates a potentially harmful situation, which may lead to material damage if not
prevented.
NOTE
…highlights useful tips and recommendations as well as information for efficient and
trouble-free operation.
ABOUT THIS DOCUMENT 1
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1.3 Further information
NOTE
Further documentation for the device can be found on the online product page at:
•www.sick.com/picoCam2
There, additional information has been provided depending on the product, such as:
•Model-specific online data sheets for device types, containing technical data,
dimensional drawing, and specification diagrams
•Declarations of conformity and certificates of the product family
•Dimensional drawings and 3D CAD dimension models of the device types in
various electronic formats
•Other publications related to the devices described here
•Publications dealing with accessories
1 ABOUT THIS DOCUMENT
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2 Safety information
2.1 Intended use
The picoCam2 is an industrial streaming camera used to take images for visualization
and image processing tasks. It is designed for use in industrial environments.
SICK AG assumes no liability for losses or damage arising from the use of the product,
either directly or indirectly. This applies in particular to use of the product that does not
conform to its intended purpose and is not described in this documentation.
2.2 Improper use
Any use outside of the stated areas, in particular use outside of the technical specifica‐
tions and the requirements for intended use, will be deemed to be incorrect use.
•The device does not constitute a safety component in accordance with the respec‐
tive applicable safety standards for machines.
•The device must not be used in explosion-hazardous areas, in corrosive environ‐
ments or under extreme environmental conditions.
•Any use of accessories not specifically approved by SICK AG is at your own risk.
WARNING
Danger due to improper use!
Any improper use can result in dangerous situations.
Therefore, observe the following information:
■Product should be used only in accordance with its intended use.
■All information in the documentation must be strictly observed.
■Shut down the product immediately in case of damage.
2.3 Limitation of liability
Relevant standards and regulations, the latest technological developments, and our
many years of knowledge and experience have all been taken into account when
compiling the data and information contained in these operating instructions. The
manufacturer accepts no liability for damage caused by:
■Non-adherence to the product documentation (e.g., operating instructions)
■Incorrect use
■Use of untrained staff
■Unauthorized conversions or repair
■Technical modifications
■Use of unauthorized spare parts, consumables, and accessories
2.4 Modifications and conversions
NOTICE
Modifications and conversions to the device may result in unforeseeable dangers.
Interrupting or modifying the device or SICK software will invalidate any warranty claims
against SICK AG. This applies in particular to opening the housing, even as part of
mounting and electrical installation.
SAFETY INFORMATION 2
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2.5 Cybersecurity
Overview
To protect against cybersecurity threats, it is necessary to continuously monitor and
maintain a comprehensive cybersecurity concept. A suitable concept consists of organi‐
zational, technical, procedural, electronic, and physical levels of defense and considers
suitable measures for different types of risks. The measures implemented in this
product can only support protection against cybersecurity threats if the product is used
as part of such a concept.
You will find further information at www.sick.com/psirt, e.g.:
•General information on cybersecurity
•Contact option for reporting vulnerabilities
•Information on known vulnerabilities (security advisories)
2.6 Requirements for skilled persons and operating personnel
WARNING
Risk of injury due to insufficient training.
Improper handling of the device may result in considerable personal injury and material
damage.
■All work must only ever be carried out by the stipulated persons.
The following qualifications are required for various activities:
Table 1: Activities and technical requirements
Activities Qualification
Mounting, maintenance ■Basic practical technical training
■Knowledge of the current safety regulations in the workplace
Electrical installation,
device replacement
■Practical electrical training
■Knowledge of current electrical safety regulations
■Knowledge of the operation and control of the devices in their
particular application
Commissioning, configura‐
tion
■Basic knowledge of the computer operating system used
■Basic knowledge of the design and setup of the described
connections and interfaces
■Basic knowledge of data transmission
Operation of the device for
the particular application
■Knowledge of the operation and control of the devices in their
particular application
■Knowledge of the software and hardware environment for the
particular application
2.7 Operational safety and specific hazards
Please observe the safety notes and the warnings listed here and in other sections
of this product documentation to reduce the possibility of risks to health and avoid
dangerous situations.
2 SAFETY INFORMATION
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WARNING
Electrical voltage!
Electrical voltage can cause severe injury or death.
■Work on electrical systems must only be performed by qualified electricians.
■The power supply must be disconnected when attaching and detaching electrical
connections.
■The product must only be connected to a voltage supply as set out in the require‐
ments in the operating instructions.
■National and regional regulations must be complied with.
■Safety requirements relating to work on electrical systems must be complied with.
WARNING
Risk of injury and damage caused by potential equalization currents!
Improper grounding can lead to dangerous equipotential bonding currents, which may
in turn lead to dangerous voltages on metallic surfaces, such as the housing. Electrical
voltage can cause severe injury or death.
■Work on electrical systems must only be performed by qualified electricians.
■Follow the notes in the operating instructions.
■Install the grounding for the product and the system in accordance with national
and regional regulations.
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3 Product description
3.1 Scope of delivery
The delivery of the device includes the following components:
Table 2: Scope of delivery
No. of
units
Component Remarks
1 Device in the version ordered Depending on version
1 Printed Quick Start Guide, multi‐
lingual
Brief information and general safety notes
3.2 Status indicators
1
1
Figure 1: Status indicators
1LED
LED Description
LED flashes green quickly Device booting
LED flashes green slowly Device ready
LED lights up green Device open
LED lights up red No firmware loaded
3 PRODUCT DESCRIPTION
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4 Transport and storage
4.1 Transport
NOTICE
Damage due to improper transport!
■The product must be packaged with protection against shock and damp.
■Recommendation: Use the original packaging.
■Note the symbols on the packaging.
■Do not remove packaging until immediately before you start mounting.
4.2 Unpacking
•To protect the device against condensation, allow it to equilibrate with the ambient
temperature before unpacking if necessary.
•Handle the device with care and protect it from mechanical damage.
4.3 Transport inspection
Immediately upon receipt in Goods-in, check the delivery for completeness and for any
damage that may have occurred in transit. In the case of transit damage that is visible
externally, proceed as follows:
•Do not accept the delivery or only do so conditionally.
•Note the scope of damage on the transport documents or on the transport compa‐
ny's delivery note.
•File a complaint.
NOTE
Complaints regarding defects should be filed as soon as these are detected. Damage
claims are only valid before the applicable complaint deadlines.
4.4 Storage
•Do not store outdoors.
•Store in a place protected from moisture and dust.
•Recommendation: Use the original packaging.
•Do not expose to any aggressive substances.
•Protect from sunlight.
•Avoid mechanical shocks.
•Storage temperature: see "Technical data", page 19.
•Relative humidity: see "Technical data", page 19.
•For storage periods of longer than 3months, check the general condition of all
components and packaging on a regular basis.
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5 Mounting
5.1 Mounting instructions
•Observe the technical data.
•Protect the sensor from direct sunlight.
•To prevent condensation, avoid exposing the device to rapid changes in tempera‐
ture.
•The mounting site has to be designed for the weight of the device.
•Protect the device from moisture, contamination, and damage.
•Ensure a sufficient level of cooling using ambient air/convection and/or heat
dissipation through mechanical mounting. Observe the permitted operating tem‐
perature, see "Technical data", page 19.
5.2 Mounting the device
1. Mount the device using the designated fixing holes, see "Dimensional drawing",
page 19.
2. Make the electrical connection. Attach and tighten a voltage-free cable, see "Con‐
necting the device electrically", page 14.
3. Switch on the supply voltage.
✓The LED flashes green.
4. Align the device so that the desired object is recorded.
5 MOUNTING
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6 Electrical installation
6.1 Wiring instructions
NOTE
Pre-assembled cables can be found online at:
•www.sick.com/picoCam2
NOTICE
Faults during operation and defects in the device or the system
Incorrect wiring may result in operational faults and defects.
■Follow the wiring notes precisely.
WARNING
Danger of electrical shock if a non-certified power supply unit is used!
Only use a power supply unit which complies with the safety extra low voltage (SELV)
and limited power source (LPS) requirements.
Only use shielded cables. The shield must be connected to both ends of the cable.
6.2 Prerequisites for safe operation of the device
WARNING
Risk of injury and damage caused by electrical current!
As a result of equipotential bonding currents between the device and other grounded
devices in the system, faulty grounding of the device can give rise to the following
dangers and faults:
■Dangerous voltages are applied to the metal housings.
■Devices will behave incorrectly or be destroyed.
■Cable shielding will be damaged by overheating and cause cable fires.
Remedial measures
■Only skilled electricians should be permitted to carry out work on the electrical
system.
■If the cable insulation is damaged, disconnect the voltage supply immediately and
have the damage repaired.
■Ensure that the ground potential is the same at all grounding points.
■Where local conditions do not meet the requirements for a safe earthing method,
take appropriate measures (e.g., ensuring low-impedance and current-carrying
equipotential bonding).
The device is connected to the peripheral devices (voltage supply, any local trigger
sensor(s), system controller) via shielded cables. The cable shield – for the data
cable, for example – rests against the metal housing of the device. The device can
be grounded through the cable shield or through a blind tapped hole in the housing,
for example.
If the peripheral devices have metal housings and the cable shields are also in contact
with their housings, it is assumed that all devices involved in the installation have the
same ground potential.
This is achieved by complying with the following conditions:
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■Mounting the devices on conductive metal surfaces
■Correctly grounding the devices and metal surfaces in the system
■If necessary: low-impedance and current-carrying equipotential bonding between
areas with different ground potentials
If these conditions are not fulfilled, equipotential bonding currents can flow along the
cable shielding between the devices due to differing ground potentials and cause the
hazards specified. This is, for example, possible in cases where there are devices within
a widely distributed system covering several buildings.
Remedial measures
The most common solution to prevent equipotential bonding currents on cable shields
is to ensure low-impedance and current-carrying equipotential bonding. If this equipo‐
tential bonding is not possible, the following solution approaches serve as a suggestion.
NOTICE
We expressly advise against opening up the cable shields. This would mean that the
EMC limit values can no longer be complied with and that the safe operation of the
device data interfaces can no longer be guaranteed.
Measures for widely distributed system installations
On widely distributed system installations with correspondingly large potential differen‐
ces, the setting up of local islands and connecting them using commercially available
electro-optical signal isolators is recommended. This measure achieves a high degree
of resistance to electromagnetic interference.
The use of electro-optical signal isolators between the islands isolates the ground loop.
Within the islands, a stable equipotential bonding prevents equalizing currents on the
cable shields.
Measures for small system installations
For smaller installations with only slight potential differences, insulated mounting of the
device and peripheral devices may be an adequate solution.
Even in the event of large differences in the ground potential, ground loops are effec‐
tively prevented. As a result, equalizing currents can no longer flow via the cable shields
and metal housing.
NOTICE
The voltage supply for the device and the connected peripheral devices must also
guarantee the required level of insulation.
Under certain circumstances, a tangible potential can develop between the insulated
metal housings and the local ground potential.
6.3 Connecting the device electrically
NOTICE
The device can be supplied with voltage either from an external source or via PoE
(Power over Ethernet). The device must not be supplied from both sources at the same
time as this can lead to irreparable damage to the device.
1. Ensure the voltage supply is not connected.
2. Connect the device according to the connection diagram.
6 ELECTRICAL INSTALLATION
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1
2
47
5
8 3
6
Figure 2: Pin assignment of the 8-pin connection (Hirose HR25)
Pin Description
1 Ground (GND)
2 Flash output, with optocoupler (-)
3 General Purpose I/O (GPIO) 1, 3.1 V
4 Trigger input, with optocoupler (-)
5 Flash output, with optocoupler (+)
6 General Purpose I/O (GPIO) 2, 3.1 V
7 Trigger input, with optocoupler (+)
8 Supply voltage input (V) 12-24 V
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7 Operation
7.1 Operation using SICK Vision Suite
The SICK Vision Suite software can be used to parameterize the device and for service
and diagnostic purposes.
NOTE
The most up-to-date version of the SICK Vision Suite software can be downloaded from
www.sick.com/picoCam2 under Downloads.
7 OPERATION
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8 Maintenance
8.1 Maintenance plan
During operation, the device works maintenance-free.
Depending on the assignment location, the following preventive maintenance tasks
may be required for the device at regular intervals:
Table 3: Maintenance plan
Maintenance work Interval To be carried out
by
Check device and connecting cables
for damage at regular intervals.
Depends on ambient conditions and
climate.
Specialist
Clean housing. Depends on ambient conditions and
climate.
Specialist
Check the screw connections and
plug connectors.
Depends on the place of use, ambi‐
ent conditions or operating require‐
ments. Recommended: At least every
6 months.
Specialist
Check that all unused connections
are sealed with protective caps.
Depends on ambient conditions and
climate. Recommended: At least
every 6 months.
Specialist
8.2 Cleaning
NOTICE
Damage to the inspection window.
Reduced due to scratches or streaks on the window!
■Clean the window only when wet.
■Use a mild cleaning agent that does not contain powder additives. Do not use
aggressive cleaning agents, such as acetone, etc.
■Avoid any movements that could cause scratches or abrasions on the window.
■Only use cleaning agents suitable for the screen material.
NOTICE
Equipment damage due to improper cleaning.
Improper cleaning may result in equipment damage.
■Only use recommended cleaning agents and tools.
■Never use sharp objects for cleaning.
bThe device must be cleaned regularly from the outside to guarantee heat dissipa‐
tion and therefore operation. Use a dry cloth or an industrial vacuum cleaner for
cleaning. Do not use cleaning agents.
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9 Troubleshooting
9.1 General faults, warnings, and errors
The SICK Vision Suite software can be used for service and diagnostic purposes.
NOTE
The most up-to-date version of the SICK Vision Suite software can be downloaded from
www.sick.com/picoCam2 under Downloads.
In the case of faults that cannot be rectified, please contact the SICK Service depart‐
ment. To find your agency, see the final page of this document.
NOTE
Before calling, make a note of all type label data such as type designation, serial
number, etc., to ensure faster assistance.
9.2 Repairs
Repair work on the device may only be performed by qualified and authorized personnel
from SICK AG. Interruptions or modifications to the device by the customer will invalid‐
ate any warranty claims against SICK AG.
9.3 Returns
bOnly send in devices after consulting with SICK Service.
bThe device must be sent in the original packaging or an equivalent padded pack‐
aging.
NOTE
To enable efficient processing and allow us to determine the cause quickly, please
include the following when making a return:
•Details of the contact person
•Description of the application
•Description of the fault that occurred
9.4 Disposal
If a device can no longer be used, dispose of it in an environmentally friendly manner
in accordance with the applicable country-specific waste disposal regulations. Do not
dispose of the product along with household waste.
NOTICE
Danger to the environment due to improper disposal of the device.
Disposing of devices improperly may cause damage to the environment.
Therefore, observe the following information:
■Always observe the national regulations on environmental protection.
■Separate the recyclable materials by type and place them in recycling containers.
9 TROUBLESHOOTING
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10 Technical data
NOTE
The relevant online data sheet for your product, including technical data, dimensional
drawing, and connection diagrams can be downloaded, saved, and printed from the
Internet:
•www.sick.com/picoCam2
Please note: This documentation may contain further technical data.
10.1 Dimensional drawing
1
2
3
4
5.5 (0.22)
9 (0.35)
29
(1.14)
+0.50 (0.02)
0
24 (0.94)
42.6 (1.68)
13.6 (0.54) 49.4 (1.94)
47.8 (1.88)
(5.2 (0.20))
7.4 (0.29)
0.2 (0.01)
25 (0.98)2 (0.08)
15.6
(0.61)
29 (1.14)
14.5 (0.57)
20 (0.79)
7.4 (0.29)
10 (0.39)
Figure 3: Device dimensions; unit: mm (inch), decimal separator: period
1M3 blind-hole thread, 3 mm deep (4x), for mounting
2LED for status display
3Power I/O connection, male connector, 8-pin, Hirose HR25
4Gigabit Ethernet connection, RJ45, 8-pin
10.2 Features
Technology 2D snapshot
Color for I2DxxxC
Product category Streaming, flexible
Sensor I2DxxxC: CMOS Color
I2DxxxM: CMOS Monochrome
Sensor used I2Dx01x: Sony IMX273
I2Dx03x: Sony IMX265
I2Dx05x: Sony IMX264
Shutter technology Global shutter
TECHNICAL DATA 10
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Other functions Line mode, region of interest, long exposure
Lens C-mount
Optical format I2Dx01x: 1/3"
I2Dx03x: 1/1.8"
I2Dx05x: 2/3″
10.3 Mechanics/electronics
Connections 8-pin Hirose male connector
Supply voltage 12V ... 24V1
Power consumption ≤3.1W
Enclosure rating IP30
Weight I2Dx01x/I2Dx05x: 51g
I2Dx03x: 52g
Dimensions 29mm x 29mm x 29mm
1Or PoE
NOTE
Not free of paint wetting impairment substances.
10.4 Performance
Bit depth 12bit
Sensor resolution I2Dx01x: 1,456px x 1,088px (1.58megapixel)
I2Dx03x: 2.048px x 1.536px (3.15megapixel)
I2Dx05x: 2,448px x 2,048px (5.01megapixel)
Sensor size I2Dx01x: 5,023mm x 3,754mm
I2Dx03x: 7,066mm x 5.3mm
I2Dx05x: 8,446mm x 7,066mm
Scan/frame rate I2Dx01x: 79fps, in free-run mode
I2Dx03x: 39fps, in free-run mode
I2Dx05x: 24fps, in free-run mode
User memory 128 MB
Shutter time I2Dx01x: 0.025ms ... 2,000ms
I2Dx03x: 0.030ms ... 2,000ms
I2Dx05x: 0.033ms ... 2,000ms
Pixel size 3.45μm
10.5 Interfaces
Ethernet UDP/IP
Data transmission rate 1,000Mbit/s
Configuration software SICK Vision Suite
10.6 Ambient data
Impact load 80g, EN 60068-2-27 (1995-03), EN 60068-2-29 (1995-03)
Vibration load 10g, 30Hz ... 500Hz, EN60068-2-6 (1996-05)
Ambient operating temper‐
ature
0°C ... +55°C1)
10 TECHNICAL DATA
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