SICK OD5000 Series User manual

OPERATING INSTRUCTIONS
OD5000
Displacement measurement sensor

Product described
OD5000
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is only
permissible within the limits of the legal determination of Copyright Law. Any modifica‐
tion, abridgment or translation of this document is prohibited without the express writ‐
ten permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
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Contents
1 About this document........................................................................ 7
1.1 Information on the operating instructions.............................................. 7
1.2 Explanation of symbols............................................................................ 7
1.3 Customer service...................................................................................... 7
2 Safety information............................................................................ 8
2.1 Intended use............................................................................................. 8
2.2 Improper use............................................................................................. 8
2.3 Limitation of liability................................................................................. 8
2.4 Modifications and conversions................................................................ 8
2.5 Requirements for skilled persons and operating personnel.................. 9
2.6 Operational safety and particular hazards.............................................. 9
2.6.1 Laser radiation......................................................................... 10
2.7 Warning signs on the device.................................................................... 11
3 Product description........................................................................... 12
3.1 Product characteristics............................................................................ 12
3.2 Setup and dimensions............................................................................. 12
3.2.1 Light spot size.......................................................................... 14
3.3 Product identification............................................................................... 15
4 Transport and storage....................................................................... 17
4.1 Transport................................................................................................... 17
4.2 Unpacking.................................................................................................. 17
4.3 Transport inspection................................................................................. 17
4.4 Storage...................................................................................................... 17
5 Mounting............................................................................................. 18
5.1 Scope of delivery....................................................................................... 18
5.2 Facilities for connecting........................................................................... 19
5.3 Mounting instructions............................................................................... 20
5.4 Mounting device....................................................................................... 20
5.4.1 Mounting the device depending on application.................... 21
6 Electrical installation........................................................................ 24
6.1 Safety......................................................................................................... 24
6.2 Wiring notes.............................................................................................. 24
6.3 Pin assignment of the connections......................................................... 24
6.4 Connecting the device electrically........................................................... 27
7 Operation............................................................................................ 28
7.1 General notes............................................................................................ 28
7.2 Control elements and status indicators.................................................. 28
7.2.1 Indicator lights......................................................................... 28
7.2.2 Operating elements................................................................. 29
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7.3 Operation via web browser (SOPASair).................................................... 29
7.3.1 Determining the device IP address......................................... 29
7.3.2 Connecting via the web browser............................................. 29
7.3.3 Overview of SOPASair.............................................................. 30
7.3.4 Monitoring................................................................................ 31
7.3.5 Measurement........................................................................... 31
7.3.5.1 Setting diffuse or specular reflection.................... 32
7.3.5.2 Determining the measurement type..................... 32
7.3.5.3 Teaching in the zero point...................................... 33
7.3.5.4 Setting the sampling duration............................... 33
7.3.5.5 Synchronizing several OD5000 sensors............... 34
7.3.5.6 Determining the direction of detection................. 34
7.3.5.7 Checking the light distribution curve and peaks.. 35
7.3.6 Settings for channels A–D...................................................... 36
7.3.6.1 Setting the measurement value filter.................... 36
7.3.6.2 Setting the Hold function....................................... 38
7.3.6.3 Setting the alarm (action in case of incorrect
measurements)....................................................... 41
7.3.7 I/O channels............................................................................. 42
7.3.7.1 Setting limits........................................................... 42
7.3.7.2 Setting the hysteresis............................................. 42
7.3.7.3 Setting the switch-on delay (On Delay).................. 43
7.3.7.4 Setting the switch-off delay (Off Delay)................. 43
7.3.7.5 Setting the calibration............................................ 44
7.3.7.6 Setting One shot..................................................... 45
7.3.8 I/O settings input (MF)............................................................ 46
7.3.8.1 Setting the polarity................................................. 46
7.3.8.2 Setting the switching function................................ 46
7.3.8.3 Setting the debounce............................................. 47
7.3.9 Device....................................................................................... 47
7.3.9.1 Deactivating the measurement laser.................... 47
7.3.9.2 Resetting the device to factory settings................ 47
7.3.9.3 Setting the sensor time.......................................... 47
7.3.9.4 Device identification............................................... 47
7.3.9.5 Saving the configuration........................................ 47
7.3.9.6 Loading the configuration...................................... 48
7.3.10 Communication........................................................................ 48
7.3.10.1 Communication settings........................................ 48
7.3.10.2 Network settings..................................................... 49
7.3.11 Recording................................................................................. 50
7.3.11.1 Formatting settings................................................. 50
7.3.11.2 Starting and testing the recording......................... 50
7.3.11.3 Determining the allocation..................................... 51
7.3.11.4 Setting the interval................................................. 51
7.3.11.5 Setting the start conditions................................... 51
7.3.11.6 Defining the threshold............................................ 51
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7.3.11.7 Defining the trigger channel................................... 51
7.3.11.8 Setting the start position........................................ 51
7.3.11.9 View process........................................................... 52
7.3.12 Info............................................................................................ 52
7.3.13 Expert....................................................................................... 53
7.3.14 Settings.................................................................................... 53
7.3.14.1 Selecting a language.............................................. 53
7.3.14.2 Selecting the display mode.................................... 53
7.4 Operation via Ethernet.............................................................................. 53
7.4.1 Reading and writing data........................................................ 53
7.4.2 Command list........................................................................... 54
7.4.2.1 Outputting measured values.................................. 55
7.4.3 Measurement........................................................................... 56
7.4.3.1 Selecting default settings....................................... 56
7.4.3.2 Making the settings for channels A–D.................. 59
7.4.4 I/O settings.............................................................................. 60
7.4.4.1 Configuring channels A–D...................................... 60
7.4.4.2 Configuring MF input.............................................. 62
7.4.5 Device settings......................................................................... 62
7.4.6 Communication........................................................................ 63
7.4.7 Saving data.............................................................................. 63
7.4.8 Info............................................................................................ 64
7.4.9 Determining measured values using time specifications..... 64
7.4.10 Obtaining data continuously................................................... 64
7.4.11 Error messages........................................................................ 67
8 Maintenance...................................................................................... 68
8.1 Maintenance............................................................................................. 68
8.2 Cleaning..................................................................................................... 68
9 Troubleshooting................................................................................. 69
9.1 General faults, warnings, and errors....................................................... 69
9.2 Detecting and displaying errors............................................................... 69
9.3 Information for service cases.................................................................. 70
9.4 Returns...................................................................................................... 70
9.5 Repairs...................................................................................................... 70
10 Decommissioning............................................................................. 71
10.1 Disposal..................................................................................................... 71
11 Technical data.................................................................................... 72
11.1 Performance............................................................................................. 72
11.2 Interfaces.................................................................................................. 72
11.3 Mechanics and electronics...................................................................... 72
11.4 Ambient data............................................................................................. 73
11.5 Linearity diagram...................................................................................... 73
CONTENTS
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12 Accessories........................................................................................ 75
12.1 Recommended accessories..................................................................... 75
13 Annex.................................................................................................. 76
13.1 EU declaration of conformity / Certificates............................................. 76
13.2 Licenses.................................................................................................... 76
13.2.1 .................................................................................................. 76
CONTENTS
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1 About this document
1.1 Information on the operating instructions
These operating instructions provide important information on how to handle the prod‐
uct from SICK AG. Adherence to all the specified safety notes and guidelines is a pre‐
requisite for working safely. You must also comply with any local work safety regulations
and general safety specifications applicable to the use of the product.
Ensure that you read through these operating instructions carefully before starting any
work. They constitute an integral part of the product and should be stored in the direct
vicinity of the product so they remain accessible to personnel at all times. If the product
is passed on to a third party, these operating instructions should be handed over with
it.
These operating instructions do not provide information on operating the machine in
which the product is integrated. For information about this, refer to the operating
instructions of the particular machine.
1.2 Explanation of symbols
Warnings and important information in this document are labeled with symbols. The
warnings are introduced by signal words that indicate the extent of the danger. These
warnings must be observed at all times and care must be taken to avoid accidents, per‐
sonal injury, and material damage.
DANGER
… indicates a situation of imminent danger, which will lead to a fatality or serious inju‐
ries if not prevented.
WARNING
… indicates a potentially dangerous situation, which may lead to a fatality or serious
injuries if not prevented.
CAUTION
… indicates a potentially dangerous situation, which may lead to minor/slight injuries if
not prevented.
NOTICE
… indicates a potentially harmful situation, which may lead to material damage if not
prevented.
NOTE
… highlights useful tips and recommendations as well as information for efficient and
trouble-free operation.
1.3 Customer service
If you require any technical information, our customer service department will be happy
to help. To find your representative, see the final page of this document.
NOTE
Before calling, make a note of all type label data such as type code, serial number, etc.,
to ensure faster processing.
ABOUT THIS DOCUMENT 1
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2 Safety information
2.1 Intended use
The displacement measurement sensor is an opto-electronic measuring device and is
used for optical, non-contact distance measurement of objects.
The required optical properties of the object that will be detected are specified in the
technical data section of this document.
SICK AG assumes no liability for losses or damage arising from the use of the product,
either directly or indirectly. This applies in particular to use of the product that does not
conform to its intended purpose and is not described in this documentation.
2.2 Improper use
Any use outside of the stated areas, in particular use outside of the technical specifica‐
tions and the requirements for intended use, will be deemed to be incorrect use.
•The device does not constitute a safety component in accordance with the respec‐
tive applicable safety standards for machines.
•The device must not be used in explosion-hazardous areas, in corrosive environ‐
ments or under extreme environmental conditions.
•Any use of accessories not specifically approved by SICK AG is at your own risk.
WARNING
Danger due to improper use!
Any improper use can result in dangerous situations.
Therefore, observe the following information:
■Device should be used only in accordance with its intended use.
■All information in these operating instructions must be strictly observed.
2.3 Limitation of liability
Applicable standards and regulations, the latest state of technological development,
and our many years of knowledge and experience have all been taken into account
when assembling the data and information contained in these operating instructions.
The manufacturer accepts no liability for damage caused by:
■Failing to observe the operating instructions
■Incorrect use
■Use by untrained personnel
■Unauthorized conversions
■Technical modifications
■Use of unauthorized spare parts, consumables, and accessories
With special variants, where optional extras have been ordered, or owing to the latest
technical changes, the actual scope of delivery may vary from the features and illustra‐
tions shown here.
2.4 Modifications and conversions
NOTICE
Modifications and conversions to the device may result in unforeseeable dangers.
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Interrupting or modifying the device or SICK software will invalidate any warranty claims
against SICK AG. This applies in particular to opening the housing, even as part of
mounting and electrical installation.
2.5 Requirements for skilled persons and operating personnel
WARNING
Risk of injury due to insufficient training.
Improper handling of the device may result in considerable personal injury and material
damage.
■All work must only ever be carried out by the stipulated persons.
The operating instructions state the following qualification requirements for the various
areas of work:
■Instructed personnel have been briefed by the operator about the tasks assigned
to them and about potential dangers arising from improper action.
■Skilled personnel have the specialist training, skills, and experience, as well as
knowledge of the relevant regulations, to be able to perform tasks delegated to
them and to detect and avoid any potential dangers independently.
■Electricians have the specialist training, skills, and experience, as well as knowl‐
edge of the relevant standards and provisions to be able to carry out work on elec‐
trical systems and to detect and avoid any potential dangers independently. In Ger‐
many, electricians must meet the specifications of the BGV A3 Work Safety Regu‐
lations (e.g. Master Electrician). Other relevant regulations applicable in other
countries must be observed.
The following qualifications are required for various activities:
Table 1: Activities and technical requirements
Activities Qualification
Mounting, maintenance ■Basic practical technical training
■Knowledge of the current safety regulations in the workplace
Electrical installation,
device replacement
■Practical electrical training
■Knowledge of current electrical safety regulations
■Knowledge of the operation and control of the devices in
their particular application
Commissioning, configura‐
tion
■Basic knowledge of the WindowsTM operating system in use
■Basic knowledge of the design and setup of the described
connections and interfaces
■Basic knowledge of data transmission
Operation of the device for
the particular application
■Knowledge of the operation and control of the devices in
their particular application
■Knowledge of the software and hardware environment for
the particular application
2.6 Operational safety and particular hazards
Please observe the safety notes and the warnings listed here and in other chapters of
these operating instructions to reduce the possibility of risks to health and avoid dan‐
gerous situations.
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CAUTION
Optical radiation: Laser class 1
The accessible radiation does not pose a danger when viewed directly for up to 100
seconds. It may pose a danger to the eyes and skin in the event of incorrect use.
■Do not open the housing. Opening the housing will not switch off the laser. Open‐
ing the housing may increase the level of risk.
■Current national regulations regarding laser protection must be observed.
WARNING
Electrical voltage!
Electrical voltage can cause severe injury or death.
bWork on electrical systems must only be performed by qualified electricians.
bThe power supply must be disconnected when attaching and detaching electrical
connections.
bThe sensor must only be connected to a voltage source as set out in the require‐
ments in the operating instructions.
bNational and regional regulations must be complied with.
bSafety requirements relating to work on electrical systems must be complied with.
WARNING
Dangerous equipotential bonding currents!
Improper grounding can lead to dangerous equipotential bonding currents, which may
in turn lead to dangerous voltages on metallic surfaces, such as the housing. Electrical
voltage can cause severe injury or death.
bWork on electrical systems must only be performed by qualified electricians.
bFollow the notes in the operating instructions.
bInstall the grounding for the sensor and the system in accordance with national
and regional regulations.
2.6.1 Laser radiation
The device is equipped with a laser source:
■Measurement laser (red, visible to the human eye)
CAUTION
Optical radiation: Laser class 1
The accessible radiation does not pose a danger when viewed directly for up to
100 seconds. It may pose a danger to the eyes and skin in the event of incorrect
use.
■Do not open the housing. Opening the housing will not switch off the laser.
Opening the housing may increase the level of risk.
■Current national regulations regarding laser protection must be observed.
The laser qualifies as a class 1 laser based on standard IEC 60825-1: 2014
(Safety of laser products - Part 1: Equipment classification and requirements,
Edition 3).
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2.7 Warning signs on the device
A visible red laser is installed in the device. The laser corresponds to laser class 1
based on IEC 60825-1:2007 (second edition) and IEC 60825-1:2014 (third edition).
The housing is labeled with a warning sign.
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3 Product description
3.1 Product characteristics
The displacement measurement sensor uses the triangulation principle for distance
measurement. This technology makes it possible to measure the distance between the
displacement measurement sensor and an object.
1 2
4 3
Figure 1: Triangulation principle
1Receiver
2Lens
3Object
4Laser
A point of light is projected onto the measuring object. The light reflected is captured by
a light-sensitive receiver at a specific angle. Based on the angle between the send and
receive direction, the position of the object is triangulated (lat. Triangulum: triangle).
The displacement measurement sensor can be configured via the SOPASair user inter‐
face. For more information visit:
bwww.sick.com/SOPASair
3.2 Setup and dimensions
All measurements in mm (inch).
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OD5000-C85xxx
20°
85 (3.35) ±20
61
2 - Ø 4.3
(0.17)
Ø6.5
(0.26)
29
(1.14)
15 (0.59)
75 (2.95)
66.6 (2.62) 4.2 (0.17)
4.2 (0.17)
69.6 (2.74)
78 (3.07)
500 (19.69)
61 (2.40)
2
3
4
5
6
7
1
Figure 2: Setup and dimensions
1Reference plane
2Optical axis, receiver
3Optical axis, sender
4Measuring range
5Link LED
6Status LED
7Plug connector, M12, 8-pin
OD5000-C150xxx
2 - Ø 4.3
(0.17)
Ø6.5
(0.26)
29
(1.14)
15 (0.59)
13°
150 (5.91) ±40
75 (2.95)
66.6 (2.62) 4.2 (0.17)
4.2 (0.17)
69.6 (2.74)
78 (3.07)
500 (19.69)
61 (2.40)
2
3
4
5
6
7
1
Figure 3: Setup and dimensions
1Reference plane
2Optical axis of the receiver
3Optical axis of the sender
4Measuring range
5Link LED
6Status LED
7Plug connector, M12, 8-pin
PRODUCT DESCRIPTION 3
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Y-distribution
51,7
39
39
M12
3
2
1
Figure 4: Setup and dimensions
1M12, 4-pin, A-coded
2M12, 5-pin, D-coded
3M12, 8-pin, A-coded
3.2.1 Light spot size
OD5000-C85T20
Ø 120 μm
0 65
(2.56)
85
(3.35)
105
(4.13)
Ø 120 μmØ 70 μm
Distance (mm)
Figure 5: Typical light spot size of OD5000-C85T20
OD5000-C85W20
Ø 120 μm
0 65 85 105
Ø 120 μmØ 70 μm
Distance (mm)
1500 μm 2500 μm2000 μm
Figure 6: Typical light spot size of OD5000-C85W20
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OD5000-C150T40
Ø 120 μmØ 300 μm Ø 300 μm
Distance (mm)
0 110
(4.33)
150
(5.91)
195
(7.68)
Figure 7: Typical light spot size of OD5000-C150T40
OD5000-C150W40
Ø 120 μmØ 300 μm Ø 300 μm
Distance (mm)
0 10 150 195
4000 μm2000 μm 6000 μm
Figure 8: Typical light spot size of OD5000-C150W40
3.3 Product identification
Type label
The following information can be read from the type label on the device:
PRODUCT DESCRIPTION 3
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à
8
7
6
2
1
4
5
3
9
ß
Figure 9: OD5000 type label
1Type code
2Part number
3Serial number
4MAC address
5Version number
6EFUP information for China
7RCM mark of compliance
8Place of manufacture
9EU conformity mark
ßBar code
àUS and Canada conformity marks
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4 Transport and storage
4.1 Transport
For your own safety, please read and observe the following notes:
NOTICE
Damage to the product due to improper transport.
■The device must be packaged for transport with protection against shock and
damp.
■Recommendation: Use the original packaging as it provides the best protection.
■Transport should be performed by trained specialist staff only.
■The utmost care and attention is required at all times during unloading and trans‐
portation on company premises.
■Note the symbols on the packaging.
■Do not remove packaging until immediately before you start mounting.
4.2 Unpacking
■Before unpacking, it may be necessary to equalize the temperature to protect the
device from condensation.
■Handle the device with care and protect it from mechanical damage.
4.3 Transport inspection
Immediately upon receipt in Goods-in, check the delivery for completeness and for any
damage that may have occurred in transit. In the case of transit damage that is visible
externally, proceed as follows:
■Do not accept the delivery or only do so conditionally.
■Note the scope of damage on the transport documents or on the transport compa‐
ny's delivery note.
■File a complaint.
NOTE
Complaints regarding defects should be filed as soon as these are detected. Damage
claims are only valid before the applicable complaint deadlines.
4.4 Storage
Store the device under the following conditions:
■Recommendation: Use the original packaging.
■Do not store outdoors.
■Store in a dry area that is protected from dust.
■So that any residual damp can evaporate, do not package in airtight containers.
■Do not expose to any aggressive substances.
■Protect from sunlight.
■Avoid mechanical shocks.
■Storage temperature: see "Technical data", page 72.
■Relative humidity: see "Technical data", page 72.
■For storage periods of longer than 3 months, check the general condition of all
components and packaging on a regular basis.
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5 Mounting
5.1 Scope of delivery
Included with delivery
1 2 3
4 5 6
Figure 10: Scope of delivery
1OD5000
2Y-distribution
3Protective cap for Y-distribution
42 x screws, each M4 x 50 mm
52 x M4 nuts and 2 x washers
6Safety notes
Optional: Accessories
Supplied documentation:
■Safety notes
NOTE
All available documentation can be found online at:
bwww.sick.com/OD5000
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5.2 Facilities for connecting
1
2
3
4 5
7
8
9
ß6
Figure 11: Facilities for connecting
1OD5000
2Sensor head extension cable (e.g., DSC-1208-G02MA, part number 6064004)1)
3Y-distribution
4Cable with open ends (e.g., DOL-1204-G02MAC, part number 2088079)
5Ethernet cable (e.g., SSL-2J04-G02ME, part number 6034414)
6M12 AOD1 connection cable, 4-pin on M8, 4-pin (e.g., DSL-2804-G02MC, part num‐
ber 6039180)
7AOD1
8PC
9PLC
ßSwitch
1) We do not recommend using a standard cable. This connection cable is designed as a twisted pair.
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5.3 Mounting instructions
•Observe the technical data.
•Protect the sensor from direct sunlight.
•To prevent condensation, avoid exposing the sensor to rapid changes in tempera‐
ture.
•The mounting site has to be designed for the weight of the device.
•To avoid inaccurate measurements when installing multiple devices: Make sure
that the laser light spot of one device is not in the visible range of another device.
•Take into account the device warm-up time of 10 minutes. During the device
warm-up phase, the measured values are subject to an increased variance (tem‐
perature drift).
5.4 Mounting device
1. Mount the displacement measurement sensor using the designated fixing holes,
see "Setup and dimensions", page 12.
2. Make the electrical connection. Attach and tighten a voltage-free cable, see "Con‐
necting the device electrically", page 27.
3. Switch on the supply voltage.
✓The status LED lights up green.
The device needs around 10 seconds of initialization time before it is ready for
operation.
4. Align the light spot so that the desired object is measured.
Mounting on the wall
2x
Figure 12: Mounting on the wall
Permissible bend radii of the connection cable
1
2
Figure 13: Permissible bend radius
1At least 10 mm
2Radius of at least 60 mm
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