SICK OD5000-C15 Series User manual

OPERATING INSTRUCTIONS
OD5000
Displacement measurement sensor

Product described
OD5000
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is only
permissible within the limits of the legal determination of Copyright Law. Any modifica‐
tion, abridgment or translation of this document is prohibited without the express writ‐
ten permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
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Subject to change without notice

Contents
1 About this document........................................................................ 7
1.1 Information on the operating instructions.............................................. 7
1.2 Explanation of symbols............................................................................ 7
1.3 Further information................................................................................... 8
1.4 SICK service.............................................................................................. 8
2 Safety information............................................................................ 9
2.1 Intended use............................................................................................. 9
2.2 Improper use............................................................................................. 9
2.3 Internet protocol (IP) technology.............................................................. 9
2.4 Limitation of liability................................................................................. 9
2.5 Modifications and conversions................................................................ 10
2.6 Requirements for skilled persons and operating personnel.................. 10
2.7 Operational safety and particular hazards.............................................. 11
2.8 Warning signs on the device.................................................................... 11
3 Product description........................................................................... 12
3.1 Product identification............................................................................... 12
3.2 Scope of delivery....................................................................................... 13
3.3 Product characteristics............................................................................ 13
3.4 Setup and dimensions............................................................................. 14
3.4.1 Light spot size.......................................................................... 17
4 Transport and storage....................................................................... 21
4.1 Transport................................................................................................... 21
4.2 Unpacking.................................................................................................. 21
4.3 Transport inspection................................................................................. 21
4.4 Storage...................................................................................................... 21
5 Mounting............................................................................................. 22
5.1 Facilities for connecting........................................................................... 22
5.2 Mounting instructions............................................................................... 23
5.3 Mounting device....................................................................................... 23
5.3.1 Mounting the device depending on application.................... 24
6 Electrical installation........................................................................ 27
6.1 Safety......................................................................................................... 27
6.2 Wiring instructions.................................................................................... 27
6.3 Pin assignment of the connections......................................................... 27
6.4 Connecting the device electrically........................................................... 30
7 Operation............................................................................................ 31
7.1 General notes............................................................................................ 31
7.2 Control elements and status indicators.................................................. 31
7.2.1 Indicator lights......................................................................... 31
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7.2.2 Operating elements................................................................. 32
7.3 Operation via web browser (SOPASair).................................................... 32
7.3.1 Determining the device IP address......................................... 32
7.3.2 Connecting via the web browser............................................. 32
7.3.3 Overview of SOPASair.............................................................. 33
7.3.4 Monitoring................................................................................ 34
7.3.5 Measurement - Basic settings................................................ 35
7.3.5.1 Setting diffuse or specular reflection.................... 35
7.3.5.2 Determining the measurement type..................... 35
7.3.5.3 Teaching in the zero point...................................... 37
7.3.5.4 Setting the sampling duration............................... 37
7.3.5.5 Determining the direction of detection................. 38
7.3.5.6 Checking the light distribution curve and peaks.. 38
7.3.6 Measurement - Channels A–D................................................ 40
7.3.6.1 Setting the measurement value filter.................... 40
7.3.6.2 Setting the Hold function....................................... 41
7.3.6.3 Mismeasurement behavior.................................... 45
7.3.7 Measurement - Sensor calculation......................................... 46
7.3.8 I/O Channels - A-D................................................................... 47
7.3.8.1 Setting ObSB switching mode................................ 47
7.3.8.2 Setting DtO switching mode................................... 47
7.3.8.3 Setting Window switching mode............................ 48
7.3.8.4 Setting edge height change switching mode........ 48
7.3.8.5 Setting limits........................................................... 49
7.3.8.6 Setting the hysteresis............................................. 49
7.3.8.7 Setting the switch-on delay (on delay)................... 49
7.3.8.8 Setting the switch-off delay (Off Delay)................. 50
7.3.8.9 Setting the calibration............................................ 51
7.3.8.10 Setting One shot..................................................... 53
7.3.9 I/O Channels - Input (MF)........................................................ 53
7.3.9.1 Setting the polarity (active state)........................... 53
7.3.9.2 Setting the switching function................................ 53
7.3.9.3 Setting the debounce............................................. 54
7.3.10 Device....................................................................................... 55
7.3.10.1 Deactivating the measurement laser.................... 55
7.3.10.2 Resetting the device to factory settings................ 55
7.3.10.3 Setting the sensor time.......................................... 55
7.3.10.4 Device identification (find me)............................... 55
7.3.10.5 Saving the configuration........................................ 55
7.3.10.6 Loading the configuration...................................... 56
7.3.11 Communication........................................................................ 56
7.3.11.1 Communication settings........................................ 56
7.3.11.2 Network settings..................................................... 56
7.3.11.3 Synchronization settings (synchronizing multiple
sensor heads)......................................................... 57
7.3.11.4 UPD Streaming........................................................ 58
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7.3.12 Recording................................................................................. 58
7.3.12.1 Formatting settings................................................. 59
7.3.12.2 Starting and testing the recording......................... 59
7.3.12.3 Determining the allocation..................................... 59
7.3.12.4 Setting the interval................................................. 59
7.3.12.5 Setting the start conditions................................... 59
7.3.12.6 Defining the threshold............................................ 60
7.3.12.7 Defining the trigger channel................................... 60
7.3.12.8 Setting the start position........................................ 60
7.3.12.9 View process........................................................... 60
7.3.13 Info............................................................................................ 61
7.3.14 Expert....................................................................................... 62
7.3.15 Settings.................................................................................... 62
7.3.15.1 Selecting a language.............................................. 62
7.3.15.2 Selecting the display mode.................................... 62
7.4 Operation via Ethernet.............................................................................. 62
7.4.1 Reading and writing data........................................................ 62
7.4.2 Command list........................................................................... 64
7.4.2.1 Outputting measured values.................................. 64
7.4.3 Measurement........................................................................... 65
7.4.3.1 Selecting default settings....................................... 65
7.4.3.2 Making the settings for channels A–D.................. 68
7.4.4 I/O settings.............................................................................. 70
7.4.4.1 Configuring channels A–D...................................... 70
7.4.4.2 Configuring MF input.............................................. 72
7.4.5 Device settings......................................................................... 72
7.4.6 Communication........................................................................ 73
7.4.7 Saving data.............................................................................. 73
7.4.8 Info............................................................................................ 74
7.4.9 Determining measured values using time specifications..... 74
7.4.10 Obtaining data continuously................................................... 75
7.4.11 Error messages........................................................................ 77
7.4.12 Reading saved measurement data........................................ 78
8 Maintenance...................................................................................... 79
8.1 Maintenance plan..................................................................................... 79
8.2 Cleaning..................................................................................................... 79
9 Troubleshooting................................................................................. 80
9.1 General faults, warnings, and errors....................................................... 80
9.2 Detecting and displaying errors............................................................... 80
9.3 Information for service cases.................................................................. 81
9.4 Returns...................................................................................................... 81
9.5 Repairs...................................................................................................... 82
10 Decommissioning............................................................................. 83
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10.1 Disposal..................................................................................................... 83
11 Technical data.................................................................................... 84
11.1 Mechanics and electronics...................................................................... 84
11.2 Performance............................................................................................. 84
11.3 Interfaces.................................................................................................. 87
11.4 Ambient data............................................................................................. 87
11.5 Linearity diagram...................................................................................... 88
12 Accessories........................................................................................ 91
12.1 Recommended accessories..................................................................... 91
13 Annex.................................................................................................. 92
13.1 EU declaration of conformity / Certificates............................................. 92
13.2 Licenses.................................................................................................... 92
CONTENTS
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1 About this document
1.1 Information on the operating instructions
These operating instructions provide important information on how to use devices from
SICK AG.
Prerequisites for safe work are:
•Compliance with all safety notes and handling instructions supplied.
•Compliance with local work safety regulations and general safety regulations for
device applications
The operating instructions are intended to be used by qualified personnel and electrical
specialists.
NOTE
Read these operating instructions carefully to familiarize yourself with the device and its
functions before commencing any work.
The operating instructions are an integral part of the product. Store the instructions in
the immediate vicinity of the device so they remain accessible to staff at all times.
Should the device be passed on to a third party, these operating instructions should be
handed over with it.
These operating instructions do not provide information on operating the machine or
system in which the device is integrated. For information about this, refer to the operat‐
ing instructions of the specific machine.
1.2 Explanation of symbols
Warnings and important information in this document are labeled with symbols. Signal
words introduce the instructions and indicate the extent of the hazard. To avoid acci‐
dents, damage, and personal injury, always comply with the instructions and act care‐
fully.
DANGER
… indicates a situation of imminent danger, which will lead to a fatality or serious
injuries if not prevented.
WARNING
… indicates a potentially dangerous situation, which may lead to a fatality or serious
injuries if not prevented.
CAUTION
… indicates a potentially dangerous situation, which may lead to minor/slight injuries if
not prevented.
NOTICE
… indicates a potentially harmful situation, which may lead to material damage if not
prevented.
NOTE
… highlights useful tips and recommendations as well as information for efficient and
trouble-free operation.
ABOUT THIS DOCUMENT 1
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1.3 Further information
NOTE
Further documentation for the device can be found on the online product page at:
•www.sick.com/OD5000
There, additional information has been provided depending on the product, such as:
•Model-specific online data sheets for device types, containing technical data,
dimensional drawing, and specification diagrams
•EU declarations of conformity for the product family
•Dimensional drawings and 3D CAD dimension models of the device types in vari‐
ous electronic formats
•Other publications related to the devices described here
•Publications dealing with accessories
1.4 SICK service
If you require any technical information, our SICK Service will be happy to help. To find
your agency, see the final page of this document.
NOTE
Before calling, make a note of all type label data such as type code, serial number, etc.,
to ensure faster processing.
1 ABOUT THIS DOCUMENT
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2 Safety information
2.1 Intended use
The displacement measurement sensor is an opto-electronic measuring device and is
used for optical, non-contact distance measurement of objects.
The required optical properties of the object that will be detected are specified in the
technical data section of this document.
SICK AG assumes no liability for losses or damage arising from the use of the product,
either directly or indirectly. This applies in particular to use of the product that does not
conform to its intended purpose and is not described in this documentation.
2.2 Improper use
Any use outside of the stated areas, in particular use outside of the technical specifica‐
tions and the requirements for intended use, will be deemed to be incorrect use.
•The device does not constitute a safety component in accordance with the respec‐
tive applicable safety standards for machines.
•The device must not be used in explosion-hazardous areas, in corrosive environ‐
ments or under extreme environmental conditions.
•Any use of accessories not specifically approved by SICK AG is at your own risk.
WARNING
Danger due to improper use!
Any improper use can result in dangerous situations.
Therefore, observe the following information:
■Product should be used only in accordance with its intended use.
■All information in these operating instructions must be strictly observed.
■Shut down the product immediately in case of damage.
2.3 Internet protocol (IP) technology
NOTE
SICK uses standard IP technology in its products. The emphasis is placed on availability
of products and services.
SICK always assumes the following prerequisites:
•The customer ensures the integrity and confidentiality of the data and rights
affected by its own use of the aforementioned products.
•In all cases, the customer implements the appropriate security measures, such as
network separation, firewalls, virus protection, and patch management.
2.4 Limitation of liability
Relevant standards and regulations, the latest technological developments, and our
many years of knowledge and experience have all been taken into account when com‐
piling the data and information contained in these operating instructions. The manufac‐
turer accepts no liability for damage caused by:
■Non-adherence to the product documentation (e.g., operating instructions)
■Incorrect use
■Use of untrained staff
■Unauthorized conversions or repair
SAFETY INFORMATION 2
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■Technical modifications
■Use of unauthorized spare parts, consumables, and accessories
With special variants, where optional extras have been ordered, or owing to the latest
technical changes, the actual scope of delivery may vary from the features and illustra‐
tions shown here.
2.5 Modifications and conversions
NOTICE
Modifications and conversions to the device may result in unforeseeable dangers.
Interrupting or modifying the device or SICK software will invalidate any warranty claims
against SICK AG. This applies in particular to opening the housing, even as part of
mounting and electrical installation.
2.6 Requirements for skilled persons and operating personnel
WARNING
Risk of injury due to insufficient training.
Improper handling of the device may result in considerable personal injury and material
damage.
■All work must only ever be carried out by the stipulated persons.
This product documentation refers to the following qualification requirements for the
various activities associated with the device:
■Instructed personnel have been briefed by the operator about the tasks assigned
to them and about potential dangers arising from improper action.
■Skilled personnel have the specialist training, skills, and experience, as well as
knowledge of the relevant regulations, to be able to perform tasks delegated to
them and to detect and avoid any potential dangers independently.
■Electricians have the specialist training, skills, and experience, as well as knowl‐
edge of the relevant standards and provisions, to be able to carry out work on elec‐
trical systems and to detect and avoid any potential dangers independently. The
electrician must comply with the provisions of the locally applicable work safety
regulation.
The following qualifications are required for various activities:
Table 1: Activities and technical requirements
Activities Qualification
Mounting, maintenance ■Basic practical technical training
■Knowledge of the current safety regulations in the workplace
Electrical installation,
device replacement
■Practical electrical training
■Knowledge of current electrical safety regulations
■Knowledge of the operation and control of the devices in their
particular application
Commissioning, configura‐
tion
■Basic knowledge of the WindowsTM operating system in use
■Basic knowledge of the design and setup of the described con‐
nections and interfaces
■Basic knowledge of data transmission
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Activities Qualification
Operation of the device for
the particular application
■Knowledge of the operation and control of the devices in their
particular application
■Knowledge of the software and hardware environment for the
particular application
2.7 Operational safety and particular hazards
Please observe the safety notes and the warnings listed here and in other chapters of
this product documentation to reduce the possibility of risks to health and avoid dan‐
gerous situations.
CAUTION
Optical radiation: Laser class 1
The accessible radiation does not pose a danger when viewed directly for up to 100
seconds. It may pose a danger to the eyes and skin in the event of incorrect use.
■Do not open the housing. Opening the housing may increase the level of risk.
■Current national regulations regarding laser protection must be observed.
Caution – Use of controls or adjustments or performance of procedures other than
those specified herein may result in hazardous radiation exposure.
WARNING
Electrical voltage!
Electrical voltage can cause severe injury or death.
■Work on electrical systems must only be performed by qualified electricians.
■The power supply must be disconnected when attaching and detaching electrical
connections.
■The product must only be connected to a voltage supply as set out in the require‐
ments in the operating instructions.
■National and regional regulations must be complied with.
■Safety requirements relating to work on electrical systems must be complied with.
WARNING
Risk of injury and damage caused by potential equalization currents!
Improper grounding can lead to dangerous equipotential bonding currents, which may
in turn lead to dangerous voltages on metallic surfaces, such as the housing. Electrical
voltage can cause severe injury or death.
■Work on electrical systems must only be performed by qualified electricians.
■Follow the notes in the operating instructions.
■Install the grounding for the product and the system in accordance with national
and regional regulations.
2.8 Warning signs on the device
A visible red laser is installed in the device. The laser corresponds to laser class 1. The
laser class is identified on the type label of the device.
SAFETY INFORMATION 2
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3 Product description
3.1 Product identification
Type label
The following information can be read from the type label on the device:
á
8
7
6
2
1
4
5
3
9
ß
12 24 VDC
CLASS 1 LASER PRODUCT
(EN IEC 60825-1:2014)
Figure 1: OD5000 type label (example)
1Type codes
2Part number
3Serial number
4MAC address
5Data Matrix code
6EEUP symbol - China
7Conformity mark - Australia
8Place of manufacture
9Conformity mark - EU
ßConformity mark - Russia
àWEEE symbol
áConformity mark - US and Canada
3 PRODUCT DESCRIPTION
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3.2 Scope of delivery
Scope of delivery of the device
1 2 3
4 5 6
Figure 2: Scope of delivery
1OD5000
2Y-distribution
3Screw-on protective cap for connection 2 (female connector, M12, 5-pin, D-coded) of the
Y distributor
42 screws, M4 x 50 mm
52 M4 nuts and 2 washers
6Printed safety notes, multilingual (brief information and general safety notes)
Accessories
Accessories such as brackets and connecting cables is only delivered if the accessories
have been ordered separately, see "Accessories", page 91.
3.3 Product characteristics
The device uses the triangulation principle for distance measurement. This technology
makes it possible to measure the distance between the displacement measurement
sensor and an object.
PRODUCT DESCRIPTION 3
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1 2
4 3
Figure 3: Triangulation principle
1Receiver
2Lens
3Object
4Laser
A point of light is projected onto the measuring object. The light reflected is captured by
a light-sensitive receiver at a specific angle. Based on the angle between the send and
receive direction, the position of the object is triangulated (lat. Triangulum: triangle).
The device can be configured via the SOPASair user interface. For additional informa‐
tion visit:
bwww.sick.com/SOPASair
3.4 Setup and dimensions
OD5000-C15xxx
2 - Ø 4.3
(0.17)
Ø6.5
(0.26)
29
(1.14)
15 (0.59)
90°
15 (0.59) ±1
75 (2.95)
59.8 (2.35) 4.2
(0.17)
4.2
(0.17)
34.8
(1.37)
78 (3.07)
500 (19.69)
54.7 (2.15)
36.4 (1.34)
4
7
5
6
3
2
1
Figure 4: OD5000-C15xxx: Structure and dimensions, unit: mm (inch), decimal separator: period
1Reference plane
2Optical axis of the receiver
3Optical axis of the sender
4Measuring range
5Link LED
6Status LED
7Male connector, M12, 8-pin, A-coded
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OD5000-C30xxx
2 - Ø 4.3
(0.17)
Ø6.5
(0.26)
29
(1.14)
15 (0.59)
75 (2.95)
66.6 (2.62) 4.2
(0.17)
4.2
(0.17)
69.6 (2.74)
78 (3.07)
500 (19.69)
61 (2.40)
30°
30 (1.18)
±5
4
7
5
6
3
1
2
Figure 5: OD5000-C30xxx: Structure and dimensions, unit: mm (inch), decimal separator: period
1Reference plane
2Optical axis of the receiver
3Optical axis of the sender
4Measuring range
5Link LED
6Status LED
7Male connector, M12, 8-pin, A-coded
OD5000-C85xxx
20°
85 (3.35) ±20
61
2 - Ø 4.3
(0.17)
Ø6.5
(0.26)
29
(1.14)
15 (0.59)
75 (2.95)
66.6 (2.62) 4.2 (0.17)
4.2 (0.17)
69.6 (2.74)
78 (3.07)
500 (19.69)
61 (2.40)
2
3
4
5
6
7
1
Figure 6: OD5000-C85xxx: Structure and dimensions, unit: mm (inch), decimal separator: period
1Reference plane
2Optical axis of the receiver
3Optical axis of the sender
4Measuring range
5Link LED
PRODUCT DESCRIPTION 3
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6Status LED
7Male connector, M12, 8-pin, A-coded
OD5000-C150xxx
2 - Ø 4.3
(0.17)
Ø6.5
(0.26)
29
(1.14)
15 (0.59)
13°
150 (5.91) ±40
75 (2.95)
66.6 (2.62) 4.2 (0.17)
4.2 (0.17)
69.6 (2.74)
78 (3.07)
500 (19.69)
61 (2.40)
2
3
4
5
6
7
1
Figure 7: OD5000-C150xxx: Structure and dimensions, unit: mm (inch), decimal separator:
period
1Reference plane
2Optical axis of the receiver
3Optical axis of the sender
4Measuring range
5Link LED
6Status LED
7Male connector, M12, 8-pin, A-coded
Y-distribution
51.7 (2.03)
39 (1.53)
4.2 (0.17)
M12
3
2
1
Figure 8: Y adapter: Structure and dimensions, unit: mm (inch), decimal separator: period
1M12 male connector, 4-pin, A-coded
2Female connector, M12, 5-pin, D-coded
3Female connector, M12, 8-pin, A-coded
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3.4.1 Light spot size
OD5000-C15T01
Ø 50 μm
0 19.8 (0.78) 21.2 (0.83) 22.6 (0.89)
Ø 50 μmØ 30 μm
14 (0.55)
16 (0.63)
15 (0.59)
Figure 9: Typical light spot size of the OD5000-C15T01, unit for distance values: mm (inch), deci‐
mal separator: period
OD5000-C15W01
Ø 50 μm
0 19.8 (0.78) 21.2 (0.83) 22.6 (0.89)
Ø 50 μmØ 30 μm
14 (0.55)
16 (0.63)
5(0.19)
800 μm 1200 μm1000 μm
Figure 10: Typical light spot size of the OD5000-C15W01, unit for distance values: mm (inch),
decimal separator: period
PRODUCT DESCRIPTION 3
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OD5000-C30T05
Ø 140 μm
0 25 (0.98) 30 (1.18) 35 (1.37)
Ø 140 μmØ 30 μm
Figure 11: Typical light spot size of the OD5000-C30T05, unit for distance values: mm (inch),
decimal separator: period
OD5000-C30W05
Ø 140 μm
0 25 (0.98) 30 (1.18) 35 (1.37)
Ø 140 μmØ 30 μm
700 μm 2000 μm1000 μm
Figure 12: Typical light spot size of the OD5000-C30W05, unit for distance values: mm (inch),
decimal separator: period
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OD5000-C85T20
Ø 120 μm
0 65
(2.56)
85
(3.35)
105
(4.13)
Ø 120 μmØ 70 μm
Distance (mm)
Figure 13: Typical light spot size of the OD5000-C85T20, unit for distance values: mm (inch),
decimal separator: period
OD5000-C85W20
Ø 120 μm
0 65 (2.56) 85 (3.35) 105 (4.13)
Ø 120 μmØ 70 μm
1500 μm 2500 μm2000 μm
Figure 14: Typical light spot size of the OD5000-C85W20, unit for distance values: mm (inch),
decimal separator: period
PRODUCT DESCRIPTION 3
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OD5000-C150T40
Ø 120 μmØ 300 μm Ø 300 μm
Distance (mm)
0 110
(4.33)
150
(5.91)
195
(7.68)
Figure 15: Typical light spot size of the OD5000-C150T40, unit for distance values: mm (inch),
decimal separator: period
OD5000-C150W40
Ø 120 μmØ 300 μm Ø 300 μm
0 10 (0.39) 150 (5.9) 195 (7.68)
4000 μm2000 μm 6000 μm
Figure 16: Typical light spot size of the OD5000-C150W40, unit for distance values: mm (inch),
decimal separator: period
3 PRODUCT DESCRIPTION
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