SICK TTC100-2 Operating instructions

A D D E N D U M T O O P E R A T I N G I N S T R U C T I O N S
Track and trace cabinet
TTC100-2

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A D D E N D U M T O O P E R A T I N G I N S T R U C T I O N S | Track and trace cabinet TTC100-2
Subject to change without notice
Described product
TTC100-2 track and trace cabinet
Document no.
8027439
Manufacturer
SICK AG
Erwin-Sick-Str. 1 · 79183 Waldkirch · Germany
www.sick.com
Legal notes
This work is protected by copyright. The associated rights are reserved by SICK AG.
Reproduction of this document or parts of this document is only permissible within
the limits of the legal provisions of copyright law. Any modification, abridgment, or
translation of this document is prohibited without the express written permission of
SICK AG.
The trademarks mentioned in this document are the property of their respective
owners.
© SICK. All rights reserved
Original documents
This document is a translation of an original document of SICK AG.

CONTENTS
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Content
1About this document.......................................................................................... 6
1.1 Limitation of liability ................................................................................. 6
1.2 Purpose of this document........................................................................ 6
1.3 Target groups............................................................................................ 6
1.4 Abbreviations............................................................................................ 7
1.5 Further information .................................................................................. 7
1.6 Other relevant technical documentation/information ........................... 7
1.7 Document conventions ............................................................................ 7
2For your safety.................................................................................................... 8
2.1 Intended use............................................................................................. 8
2.2 General safety notes ................................................................................ 8
2.3 Requirements for the qualification of personnel ................................... 9
2.4 Warranty ................................................................................................... 9
2.5 RoHS Directive.......................................................................................... 9
2.6 Safe network environment ...................................................................... 9
2.7 Safety conventions................................................................................. 10
2.8 Sources of danger .................................................................................. 10
2.9 Warning symbols on the system components...................................... 11
2.10 Mandatory symbols................................................................................ 11
3Product description ......................................................................................... 12
3.1 Scope of delivery .................................................................................... 12
3.2 Components ........................................................................................... 13
3.2.1 Cabinet layout ......................................................................... 13
3.2.2 Controller ................................................................................. 15
3.2.3 Components for voltage supply.............................................. 16
3.2.4 Ethernet switches ................................................................... 17
3.3 Interfaces................................................................................................ 18
3.3.1 Overview .................................................................................. 18
3.3.2 Data interfaces for setting up an internal sensor
network.................................................................................... 19
3.3.3 Digital inputs and outputs ...................................................... 19
3.3.4 Interfaces for data and image output to the customer
system ..................................................................................... 20
3.4 Operating principle................................................................................. 22
3.4.1 Basic principle of the measuring and reading process ........ 22
3.4.2 Triggering and tracking ........................................................... 23
3.4.3 Data processing and data output .......................................... 24
3.5 Configuration with SOPAS...................................................................... 26
3.6 System requirements............................................................................. 28
3.7 Status indicators .................................................................................... 29
3.7.1 Status indicators on SIM2000-2 Prime controller ................ 29
3.7.2 Status indicators on the power supply modules ................... 33
3.7.3 LEDs on the fuse modules...................................................... 33
4Mounting .......................................................................................................... 34
5Electrical installation ...................................................................................... 36
5.1 Overview ................................................................................................. 37
5.1.1 Connection areas .................................................................... 37
5.1.2 Cable entries ........................................................................... 38

Contents
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5.2 Notes on electrical installation.............................................................. 39
5.2.1 Required wire cross-sections ................................................. 39
5.2.2 Recommended lengths of cable ............................................ 39
5.2.3 Shield....................................................................................... 40
5.2.4 Terminal blocks....................................................................... 41
5.2.5 RCD and fuse module............................................................. 42
5.3 Connecting the voltage supply .............................................................. 43
5.3.1 Mains voltage.......................................................................... 43
5.3.2 24 V power supply to the controllers and sensors ............... 44
5.4 Connections on the controller ............................................................... 46
5.4.1 SIM2000-2 Prime connection overview ................................ 46
5.4.2 Connection examples ............................................................. 53
6Commissioning .................................................................................................55
6.1 Starting up the cabinet .......................................................................... 55
6.1.1 Establishing the voltage supply ............................................. 55
6.1.2 Checking the operational readiness of the controllers......... 55
6.2 Connecting the configuration PC........................................................... 56
6.2.1 Establishing a connection with the configuration PC ........... 56
6.2.2 Installing SOPAS ..................................................................... 57
6.2.3 Launching SOPAS ................................................................... 58
6.2.4 Starting the device search ..................................................... 58
6.2.5 Transferring the controller to a SOPAS project ..................... 60
6.2.6 Loading device drivers into the SOPAS project..................... 60
6.2.7 Changing the IP address ........................................................ 61
6.2.8Opening the configuration interface...................................... 62
6.3 Configuration in SOPAS ......................................................................... 63
6.3.1 Configuration interface........................................................... 63
6.3.2 Logging into the controller...................................................... 64
6.3.3 Configuring the parameters ................................................... 65
6.3.4 Saving the parameters permanently ..................................... 66
6.3.5 Restarting the controller......................................................... 66
6.4 Restoring the default ............................................................................. 67
6.5 Deactivating TCP/IP CoLa protocol server............................................ 68
6.6 Changing password................................................................................ 69
7Maintenance and repair...................................................................................70
7.1 Monitoring and cleaning work............................................................... 70
7.2 Replacing the controller ........................................................................ 71
7.2.1 Removing connecting cables ................................................. 71
7.2.2 Removing device..................................................................... 72
7.2.3 Putting the replacement device into operation..................... 73
7.3 Replacing the battery in the controller ................................................. 73
7.4 Replacing the power supply unit ........................................................... 74
8Fault diagnosis .................................................................................................76
8.1 Displays on the controller...................................................................... 76
8.1.1 Checking system readiness ................................................... 76
8.1.2 Checking the triggering........................................................... 77
8.1.3Checking the incremental encoder........................................ 78
8.1.4 Checking the CAN cabling ...................................................... 79
8.2 Detailed fault analysis ........................................................................... 80

CONTENTS
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9Technical data.................................................................................................. 81
9.1 Data sheet .............................................................................................. 81
9.2 Dimensional drawings............................................................................ 82
9.3 Compliance with EU directives .............................................................. 83
10 Disposal ............................................................................................................ 84

1ABOUT THIS DOCUMENT
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1About this document
This document about the track and trace cabinet:
•contains information that is required during the life cycle of the track and trace cabinet.
•must be made available to all those who work with the track and trace cabinet.
•should be read through carefully, and the contents fully understood before working with
the track and trace cabinet.
1.1 Limitation of liability
Applicable standards and regulations, the latest technological developments, and our
many years of knowledge and experience have all been taken into account when
assembling the data and information contained in this document.
The manufacturer accepts no liability for damage caused by:
•Failure to observe this document.
•Non-compliance with notes and regulations.
•Unauthorized mounting and installation.
•Unauthorized technical and other changes.
•Use of unauthorized spare parts, wear and tear parts, and accessories.
•Unauthorized changes, adjustments, and/or manipulations of software.
•Failure to perform and document regular maintenance work.
The actual scope of delivery may differ from the features and illustrations shown here
where special variants are involved, if optional extras have been ordered, or as a result
of the latest technical changes.
1.2 Purpose of this document
These operating instructions are intended to allow the technical personnel to perform
mounting, electrical installation, commissioning and maintenance on the track and trace
cabinet in a safe manner.
Further information on high-end CCD camera systems, volume measurement systems,
and fixed mount bar code scanners is available at www.sick.com.
1.3 Target groups
This document is intended for qualified persons who perform the following tasks with
the track and trace cabinet:
These operating instructions are intended for people that mount, commission, and
maintain the track and trace cabinet.
NOTE! This document does not provide information on operating the track and trace
systems into which the track and trace cabinet has been or is going to be integrated.

ABOUT THIS DOCUMENT 1
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1.4 Abbreviations
Controller area network (fieldbus log based on the CAN bus)
Electrically erasable programmable read-only memory (electrically erasable and
programmable nonvolatile memory)
File transfer protocol
Image code reader (high-end CCD camera system)
Programmable read-only memory (electrically programmable non-volatile memory)
Random access memory (direct-access volatile memory)
Residual current device (FI circuit protection)
Read-only memory (read-only, nonvolatile memory)
Secure digital card (digital, replaceable memory card)
Sensor Integration Machine (SIM2000-2 Prime)
SICK Open Portal for Application and Systems Engineering Tool (PC software for
Windows for configuring the controllers and connected sensors)
Programmable logic controller
Transmission control protocol/Internet protocol
1.5 Further information
Special local conditions
▸The local laws, regulations, technical rules, and internal company operating
instructions at the usage site must be observed.
Storage of documents
This document and other relevant technical documentation/information:
•Must be kept available for reference.
•Must be handed over to new system operators/new specialist personnel.
1.6 Other relevant technical documentation/information
•Technical system documentation
Technical data
Connection diagram
•Operating instructions for the following system components:
Component
Manufacturer
SIM2000-2 Prime Sensor Integration Machine operating
instructions
SICK
1.7 Document conventions
▸Instructions
•All measurement units used in this document are metric.
•Subject to change without notice.
•Figures may differ from the actual design.
CAN
EEPROM
FTP
ICR
PROM
RAM
RCD
ROM
SD
SIM
SOPAS ET
PLC
TCP/IP

2FOR YOUR SAFETY
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2For your safety
2.1 Intended use
The TTC100-2 track and trace cabinet is used in conjunction with SICK sensors.
The SIM2000-2 Prime controller installed in the TTC100-21xxxx cabinet performs the
tasks of coordinating all connected sensors, processing the received measured values
and reading results, as well as outputting the data and camera images to the higher-level
customer system.
The data is communicated via a CAN or Ethernet network. Various data output formats
are available at the controller interfaces.
The configuration of the track and trace cabinet is carried out as standard via the
Ethernet interface using the SOPAS ET configuration software, which is installed on a
standard PC provided by the customer.
The track and trace cabinet is intended exclusively for use in industrial environments.
NOTE! Intended use also includes observance of this system description, in particular
the safety notes as well as the repair and maintenance requirements.
2.2 General safety notes
▸Please read this document and the related documents through carefully and observe
all the safety notes and information before working with the track and trace cabinet.
▸Only qualified persons from the relevant departments are permitted to work on the
track and trace cabinet.
▸Follow operating processes.
▸National and regional regulations must be complied with.
▸Observe all national and local regulations relating to working with electrical
components.
•Only authorized persons are permitted access to the track and trace cabinet.
System damage/transport damage
Damage to the individual components can lead to malfunctions of the track and trace
cabinet.
▸Do not ignore any damage caused to components during transport.
▸In case of damage, contact SICK Service.

FOR YOUR SAFETY 2
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2.3 Requirements for the qualification of personnel
Only qualified persons with the relevant technical expertise are permitted to work on
the track and trace cabinet.
•Qualified persons have the specialist training, skills, and experience, as well as
knowledge of the relevant regulations and standards, to be able to perform work
assigned to them and to identify and avoid any potential dangers independently.
•Electricians have the professional training, skills and experience, and knowledge of
the relevant standards and provisions to work on electrical systems and to detect
and avoid any potential dangers independently.
2.4 Warranty
No warranty claims will be accepted if:
▸The safety notes and measures in this document are not observed.
▸Parts or components of the track and trace cabinet have been installed, mounted
or modified without authorization.
▸The software has been modified, customized, and/or tampered with without
authorization.
2.5 RoHS Directive
This product has been designed for specific applications in large industrial systems
according to Article 2 (4) e, RoHS 2011/65 / EU, and must therefore only be used in
such systems.
The product is neither suitable nor approved for use outside of these systems. SICK
therefore cannot provide any warranty or accept any liability whatsoever for such use.
2.6 Safe network environment
SICK uses standard IP technology in its products. The focus is on availability of products
and services.
SICK always assumes the following prerequisites:
•The customer ensures the integrity and confidentiality of the data and rights affected
by its own use of the aforementioned products.
•In all cases, the customer implements the appropriate security measures, such as
network separation, firewalls, virus protection, and patch management.

2FOR YOUR SAFETY
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2.7 Safety conventions
The warnings used in these operating instructions have the following meanings:
DANGER
Identifies an imminent danger, which will lead to death or serious injuries if not
prevented.
WARNING
Identifies a situation presenting danger, which will lead to death or serious injuries if
not prevented.
CAUTION
Identifies a possibly hazardous situation which may lead to minor or moderate bodily
injuries or material damage if not prevented.
NOTE Important information and useful notes.
2.8 Sources of danger
DANGER!
RISK OF INJURY DUE TO ELECTRICAL CURRENT
The cabinet is connected to the local mains supply.
Touching live devices, which may still be energized, can lead to death, burns or
electrical shock.
▸Ensure the nominal current/voltage/power ratings of the mains supply are
compatible with the system-specific requirements.
▸Only qualified specialist personnel are permitted to perform electrical work on the
cabinet.
▸Before working on electrical components, observe the five safety rules:
▸Disconnect.
▸Secure against being switched back on.
▸Ensure that there is no voltage.
▸Ground and short-circuit.
▸Cover or enclose live parts in the vicinity.
▸Never disconnect or remove any protective conductors in the system or in the mains
cable.
WARNING!
RISK OF INJURY DUE TO EQUIPOTENTIAL BONDING CURRENTS
Due to equipotential bonding currents, incorrect earthing can lead to the following
dangers and faults: Voltage is applied to the metal housing, cable fires due to cable
shields heating up, the product and other devices become damaged.
▸Generate the same ground potential at all grounding points.
▸Ground the equipotential bonding via the functional ground connection with a low
impedance.