Siemens SENTRON 3WL10 User manual

Manual
Air Circuit Breaker and
Molded Case Circuit Breaker
3WL10 and 3VA27 with communication-capability
05/2019Edition
SENTRON
siemens.de/SENTRON

SENTRON
Protection devices
Communication 3WL10 Air Circuit
Breakers & 3VA27 Molded Case
Circuit Breakers
System Manual
06/2019
L1V30499596021-01
Introduction
1
Description
2
Commissioning
3
Configuration
4
Data structure
5
List of abbreviations
A

Siemens AG
Smart Infrastructure
Low Voltage Products
Postfach 10 09 53
93009 REGENSBURG
GERMANY
Document order number: 3ZW1012-0VA27-2AC1
Ⓟ06/2019 Subject to change
Copyright © Siemens AG 2019.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

Communication 3WL10 Air Circuit Breakers & 3VA27 Molded Case Circuit Breakers
System Manual, 06/2019, L1V30499596021-01 3
Table of contents
1 Introduction............................................................................................................................................. 5
1.1 About this documentation .........................................................................................................5
1.2 Product-specific information .....................................................................................................5
1.3 Safety instructions.....................................................................................................................5
1.4 Reference documents...............................................................................................................7
1.5 Advanced training courses .......................................................................................................8
1.6 3WL10 / 3VA27 circuit breakers ...............................................................................................8
1.6.1 System overview.......................................................................................................................8
1.6.2 Software applications..............................................................................................................10
1.7 Individually configured circuit breakers...................................................................................13
2 Description............................................................................................................................................ 15
2.1 Communication modules ........................................................................................................15
2.1.1 COM043 (Modbus TCP) .........................................................................................................15
2.1.2 COM042 (Modbus RTU) .........................................................................................................16
2.1.3 Actuation module for remote operation (COM ACT) ..............................................................18
2.1.4 Breaker Connect module ........................................................................................................19
2.1.5 IOM040 digital I/O module ......................................................................................................20
2.1.6 IOM300 external digital I/O module ........................................................................................21
2.1.7 Position signaling switch communication (PSS - COM) .........................................................22
2.1.8 Ready-to-close signaling switch for communication (COM RTC)...........................................22
2.2 Metering function MF Basic and MF Advanced......................................................................23
2.3 DSP800 display ......................................................................................................................26
3 Commissioning ..................................................................................................................................... 29
3.1 Overview .................................................................................................................................29
3.2 Commissioning communication modules ...............................................................................30
4 Configuration ........................................................................................................................................ 33
4.1 Overview .................................................................................................................................33
4.2 Configuring the communication function.................................................................................34
5 Data structure ....................................................................................................................................... 35
5.1 Modbus data formats and byte ordering .................................................................................35
5.2 Floating-point number according to IEEE 754........................................................................36
5.3 Register addresses.................................................................................................................37
A List of abbreviations .............................................................................................................................. 51
Index..................................................................................................................................................... 55

Table of contents
Communication 3WL10 Air Circuit Breakers & 3VA27 Molded Case Circuit Breakers
4System Manual, 06/2019, L1V30499596021-01

Communication 3WL10 Air Circuit Breakers & 3VA27 Molded Case Circuit Breakers
System Manual, 06/2019, L1V30499596021-01 5
1 Introduction
1
1.1 About this documentation
Target readers of this documentation
The information contained in this manual is provided for the benefit of:
●Users
●Control panel manufacturers
●Switchboard manufacturers
●Maintenance personnel
1.2 Product-specific information
Siemens Technical Support
You can find further support on the Internet at:
Technical Support (http://www.siemens.com/lowvoltage/technical-support)
1.3 Safety instructions
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement –and continuously maintain –a holistic, state-of-the-art industrial
security concept. Siemens' products and solutions constitute one element of such a concept.
Customers are responsible for preventing unauthorized access to their plants, systems,
machines and networks. Such systems, machines and components should only be
connected to an enterprise network or the Internet if and to the extent such a connection is
necessary and only when appropriate security measures (e.g. firewalls and/or network
segmentation) are in place.
For additional information on industrial security measures that may be implemented, please
visit:
Industrial security (https://new.siemens.com/global/en/company/topic-areas/future-of-
manufacturing/industrial-security.html)

Introduction
1.3 Safety instructions
Communication 3WL10 Air Circuit Breakers & 3VA27 Molded Case Circuit Breakers
6System Manual, 06/2019, L1V30499596021-01
Disclaimer of liability
Siemens' products and solutions undergo continuous development to make them more
secure. Siemens strongly recommends that product updates are applied as soon as they are
available and that the latest product versions are used. Use of product versions that are no
longer supported, and failure to apply the latest updates may increase customer's exposure
to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed under:
Product updates (https://new.siemens.com/global/en/company/topic-areas/future-of-
manufacturing/industrial-security.html)

Introduction
1.4 Reference documents
Communication 3WL10 Air Circuit Breakers & 3VA27 Molded Case Circuit Breakers
System Manual, 06/2019, L1V30499596021-01 7
1.4 Reference documents
You can find further details in the following documents:
Title
Article number
3WL10 Air Circuit Breakers & 3VA27 Molded Case Circuit Breakers
Equipment manual (https://support.industry.siemens.com/cs/ww/en/view/109753821)
3ZW1012-0WL10-0AB1
3WL10 Air Circuit Breakers / Non-Automatic Air Circuit Breakers
Catalog (https://support.industry.siemens.com/cs/ww/en/view/109749565)
E86060-K8280-A101-A7
LV10
Catalog (https://support.industry.siemens.com/cs/document/109482234)
E86060-K8280-A101-A7
Circuit breaker (CB) 3WL10, fixed-mounted
Operating Instructions (https://support.industry.siemens.com/cs/ww/de/view/109748199)
3ZW1012-0VA27-0AA0
Circuit breaker (CB) 3WL10, withdrawable
Operating Instructions (https://support.industry.siemens.com/cs/ww/com/view/109748198)
3ZW1012-0VA27-1AA0
Circuit breaker (CB) 3VA27, fixed-mounted
Operating Instructions (https://support.industry.siemens.com/cs/ww/en/view/109748313)
3ZW1012-0VA27-0AA0
Circuit breaker (CB) 3VA27, withdrawable
Operating Instructions (https://support.industry.siemens.com/cs/ww/en/view/109748314)
3ZW1012-0VA27-1AA0
Circuit Breaker CB Bus module - COM / IOM
Operating Instructions (https://support.industry.siemens.com/cs/document/109754881)
3ZW1012-0VW00-3CA0
Actuator module COM ACT remote control f. aux. solenoids (ST/CC)
Operating Instructions (https://support.industry.siemens.com/cs/document/109754868)
3ZW1012-0VW00-7CA0
Breaker Connect module, external power supply
Operating Instructions (https://support.industry.siemens.com/cs/document/109754879)
3ZW1012-0VW00-2CA0
External digital I/O module IOM300
Operating Instructions (https://support.industry.siemens.com/cs/document/109756445)
3ZW1012-0VW00-0DA0
Position signaling switch PSS - COM for guide frame
Operating Instructions (https://support.industry.siemens.com/cs/document/109754872)
3ZW1012-0VW00-8AA0
Ready to close signaling switch COM RTC
Operating Instructions (https://support.industry.siemens.com/cs/document/109754921)
3ZW1012-0VW00-2BA0
Metering function MF basic / advanced for ETU6xx
Operating Instructions (https://support.industry.siemens.com/cs/document/109756489)
3ZW1012-0VW00-1DA0
Display DSP800
Operating Instructions (https://support.industry.siemens.com/cs/document/102393764)
3ZW1012-0VA00-8DA0
Hartmut Kiank, Wolfgang Fruth:
Planning Guide for Power Distribution Plants, Publicis Publishing
ISBN: A19100-L531-B115
Schalten, Schützen, Verteilen in Niederspannungsnetzen (Switching, Protection and Distri-
bution in Low-Voltage Networks), substantially extended and revised edition 1997
ISBN 3-89578-041-3
Siemens: Residual Current Protective Devices, Low-Voltage Circuit Protection Technology
Primer Siemens AG © 04 / 2009
E10003-E38-9T-B3011

Introduction
1.5 Advanced training courses
Communication 3WL10 Air Circuit Breakers & 3VA27 Molded Case Circuit Breakers
8System Manual, 06/2019, L1V30499596021-01
1.5 Advanced training courses
Find out about training courses on offer on the following link.
Training for Industry (https://www.siemens.com/sitrain-lowvoltage)
This is where you can choose from
●Web-based training courses (online, informative, free)
●Classroom training courses (course attendance, comprehensive, subject to fee).
You also have the possibility of compiling your own training portfolio via Learning paths.
1.6 3WL10 / 3VA27 circuit breakers
1.6.1 System overview
In order to meet the requirements of modern power distribution, the 3WL10 / 3VA27
communication-capable air circuit breaker is modular in design and allows for the flexible
addition of functions as required.
The system is based on a reliable, microprocessor-controlled electronic trip unit, precise
measured value acquisition with an integrated voltage tap, in addition to support for the most
common bus systems for industry and infrastructure.

Introduction
1.6 3WL10 / 3VA27 circuit breakers
Communication 3WL10 Air Circuit Breakers & 3VA27 Molded Case Circuit Breakers
System Manual, 06/2019, L1V30499596021-01 9
Overview
①
Position signaling switch of the circuit breaker in the guide frame (COM PSS), not shown in the figure.
②
Breaker Connect module, external power supply
③
Module slots for communication modules or digital I/O modules
④
IOM040 digital I/O module
⑤
Ready-to-close signaling switch for communication (COM RTC) - only available for the version with a spring energy
store
⑥
Actuation module for remote operation (COM ACT) - only available for the version with a spring energy store
⑦
Electronic trip unit (ETU)
⑧
Metering function

Introduction
1.6 3WL10 / 3VA27 circuit breakers
Communication 3WL10 Air Circuit Breakers & 3VA27 Molded Case Circuit Breakers
10 System Manual, 06/2019, L1V30499596021-01
Modules and their tasks
●COM - PSS
For signaling the position of the withdrawable breaker in the guide frame
●Breaker Connect module
For the power supply to the electronics
●COM4x
Communication modules for various protocols
●IOM040
Digital I/O module with two input and two output contacts
●COM RTC
To signal the readiness to close of the circuit breaker
●COM ACT
To switch the circuit breaker on/off via communication.
The following are installed as standard in circuit breakers with a communication function
(ordered via Z option):
COM4x (ordered via Z option) included
●PSS - COM module (on withdrawable circuit breakers)
●Breaker Connect module 24 V DC or optionally 110/240 V AC
●COM-RTC module
●COM-ACT module
The following are installed as standard in circuit breakers with a metering function:
●Basic or Advanced metering function
●Internal voltage tap above or below the main contacts (depending on the option ordered)
1.6.2 Software applications
Energy management with powermanager
Siemens offers the powermanager software application, which is designed for power and
plant monitoring applications. When used in conjunction with SENTRON protection devices
such as 3VA, 3WL, 3VL, and PAC as well as equipment supplied by third parties,
powermanager is a power monitoring system that reduces energy costs and increases the
availability of electrical supply and distribution systems.
powermanager acquires the measured variables that are needed to optimize power
consumption and so reduce costs. These variables not only include energy and power
values, but also electrical parameters such as current, voltage, or power factor. Not only is
this system able to display values, but also to monitor and archive them for later analysis. In
addition, the load monitoring function is capable of monitoring a specified setpoint and
making recommendations as to which loads should be connected and disconnected.

Introduction
1.6 3WL10 / 3VA27 circuit breakers
Communication 3WL10 Air Circuit Breakers & 3VA27 Molded Case Circuit Breakers
System Manual, 06/2019, L1V30499596021-01 11
Identifying cost-cutting potential
The power monitoring software has been tested by the TÜV Rheinland for its suitability to
support an energy management system in accordance with ISO 50001.
Functionality and user-friendliness
The salient features and functions of the power monitoring software are as follows:
●Good scalability
●Enhanced report templates
●Reaction plans
●Mass parameterization
●Virtual measuring points for computing customer-specific parameters
●Load monitoring function for monitoring specified power limits for freely definable time
periods
●Switching recommendations in the event of limit violations
●Remote control of circuit breakers
You can find more information on energy management with powermanager in the Internet
(https://new.siemens.com/global/en/products/energy/low-voltage/components/sentron-
measuring-devices-and-power-monitoring.html).
Commissioning and service
powerconfig is a commissioning and service software application for communication-capable
measuring devices and circuit breakers from the SENTRON product family. Its main
functions are as follows:
●powerconfig facilitates parameterization of the devices, resulting in considerable time
savings, particularly when several devices have to be set up.
●With powerconfig, the SENTRON circuit breakers and the 7KM and ATC measuring
devices can be parameterized, documented, operated, and analyzed using various
communication interfaces.
●powerconfig can be used to archive settings electronically and as printouts.

Introduction
1.6 3WL10 / 3VA27 circuit breakers
Communication 3WL10 Air Circuit Breakers & 3VA27 Molded Case Circuit Breakers
12 System Manual, 06/2019, L1V30499596021-01
Figure 1-1 powerconfig
Further information on powerconfig can be found on the Internet
(https://mall.industry.siemens.com/mall/en/WW/Catalog/Products/10230050).

Introduction
1.7 Individually configured circuit breakers
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1.7 Individually configured circuit breakers
The 3WL10/3VA27 circuit breaker is manufactured according to individual system
requirements. To adapt a 3WL10/3VA27 circuit breaker to individual requirements, a
3WL10/3VA27 circuit breaker can be configured in the Internet.
Note
You can assemble your own 3WL10/3VA27 circuit breaker simply and quickly in the online
configurator and then generate an article number.
Online configurator for 3WL10 (https://mall.industry.siemens.com/spice/pcmplus/app/)
Online configurator for 3VA27 (https://mall.industry.siemens.com/spice/pcmplus/app/)
In the Online Configurator, impermissible combinations are automatically excluded in the
article number. If you compile the article number yourself based on the following lists, you
must check the exclusion criteria yourself.
You will find more information in Catalog LV10 (see Chapter Reference documents
(Page 7)).
Complete circuit breaker
If you want to order a circuit breaker with communication and metering functions, order a
circuit breaker with the Z option. All the components are preinstalled.
●F11: COM043 module (Modbus TCP)
●F12: COM042 module (Modbus RTU)
Example: 3WL10__-_____-____-Z F11+F12
Spare parts
●3VW9011-0AT10 COM-ACT module
●3VW9011-0AT07 Breaker Connect module
●3VW9011-0AT30 I/O module IOM0403
●3VW9011-0AT20 I/O module IOM300
●3VW9011-0AT12 PSS - COM module
●3VW9011-0AT11 COM-RTC module
●3VA9987-0TD10 DSP800

Introduction
1.7 Individually configured circuit breakers
Communication 3WL10 Air Circuit Breakers & 3VA27 Molded Case Circuit Breakers
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Communication 3WL10 Air Circuit Breakers & 3VA27 Molded Case Circuit Breakers
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2 Description
2
2.1 Communication modules
2.1.1 COM043 (Modbus TCP)
Overview
The COM043 module offers fast and simple integration in monitoring, maintenance, and
energy management systems as well as in industrial automation systems by way of the
Modbus TCP module.
Communication permits the continuous transfer of data, such as status and measured
values, from the 3WL10 / 3VA27 circuit breaker. Switching and reset commands can be
executed by means of simple operations.
Figure 2-1 COM043 (Modbus TCP)
In addition to the static IP address, the module also supports:
●DHCP
●AutoIP
In the 169.254.x.x range, where the 2 LSBs (.x.x, least significant bytes) of the IP address
are calculated on the basis of the device MAC address and are therefore identical
between consecutive operations.
Default settings
Feature
Value
IP address Modbus TCP
0.0.0.0
Network mask
0.0.0.0
Gateway address
0.0.0.0
Port
502

Description
2.1 Communication modules
Communication 3WL10 Air Circuit Breakers & 3VA27 Molded Case Circuit Breakers
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Technical specifications
Feature
Value
Designation
COM043
Article number in conjunction with 3WL10 / 3VA27
Z option F11
Article number (as spare part)
3VW9011-0AT16
Protocol
Modbus TCP
Transmission medium
Ethernet, IEEE 802.3
Transmission rate
10/100 Mbps
Port
502
Connection technology
An RJ45 socket
Simultaneous TCP clients
Maximum 3
Storage temperature
−40 °C … +70 °C
Operating temperature
−25 °C … +70 °C
See also
Breaker Connect module (Page 19)
2.1.2 COM042 (Modbus RTU)
Overview
The COM042 module offers fast and simple integration in monitoring, maintenance, and
energy management systems as well as in industrial automation systems by way of the
Modbus RTU module.
Communication permits the continuous transfer of data, such as status and measured
values, from the 3WL10 / 3VA27 circuit breaker. Switching and reset commands can be
executed by means of simple binary operations.
Figure 2-2 COM042 (Modbus RTU)

Description
2.1 Communication modules
Communication 3WL10 Air Circuit Breakers & 3VA27 Molded Case Circuit Breakers
System Manual, 06/2019, L1V30499596021-01 17
Default settings
Feature
Value
Transmission rate
19200 bps
Address
247
Format
8E1
Technical specifications
Feature
Value
Designation
COM042
Article number in conjunction with 3WL10 / 3VA27
Z option F12
Article number (as spare part)
3VW9011-0AT17
Protocol
Modbus RTU
Transmission medium
RS485
Transmission rate
9,600, 19,200, and 38,400 bps
Address
1 …247
Format
8N2, 8E1, 8O1, 8N1
Connection technology
Clamping
Modbus terminating resistor
120 Ωintegrated in COM042, can be
switched on or off
Storage temperature
−40 °C … +70 °C
Operating temperature
−25 °C … +70 °C
See also
Breaker Connect module (Page 19)

Description
2.1 Communication modules
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18 System Manual, 06/2019, L1V30499596021-01
2.1.3 Actuation module for remote operation (COM ACT)
The COM-ACT module is required to switch the 3WL10 / 3VA27 circuit breaker on or off via
the communication modules.
The COM-ACT module is installed in the accessory area on the right on the front panel of the
circuit breaker and activates the auxiliary solenoids (CC closing coil / ST shunt trip).
The COM ACT module can be used to switch the circuit breaker on or off via the
communication connection and, at the same time, to operate it manually using the magnets.
The COM ACT module is installed as standard when the circuit breaker is ordered for
communication.
Figure 2-3 Actuator module COM ACT
Technical specifications
Feature
Value
Designation
COM ACT
Article number (as spare part)
3VW9011-0AT10
Storage temperature
−40 °C … +70 °C
Operating temperature
−25 °C … +70 °C

Description
2.1 Communication modules
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2.1.4 Breaker Connect module
Two versions are available depending on the primary voltage used:
●Breaker Connect module 110 to 240 V AC/DC (option; can be ordered via Z option)
●Breaker Connect module 24 to 48 V AC/DC (standard)
Figure 2-4 Breaker Connect module
Via the Breaker Connect module, the electronic trip units (3-series and 6-series ETUs) and
the communication modules can be supplied with power externally at the auxiliary terminal
block (auxiliary power supply).
The Breaker Connect module is installed as standard when the circuit breaker is ordered for
communication.
Technical specifications
Feature
Value
Designation
Breaker Connect module
3WL10 / 3VA27 and communication functions
24 …48 V AC/DC, included in delivery
as standard
Article number (as spare part)
3VW9011-0AT07
Operating voltage
24 ... 48 V AC/DC
Voltage range
21.5 ... 53 V AC/DC
Power consumption
Max. 10 VA/W
As an alternative to the standard, the following module can be ordered with Z option F26:
Feature
Value
Article number in conjunction with 3WL10 / 3VA27 and
communication function
Z option F26
Article number (as spare part)
3VW9011-0AT06
Operating voltage
110 ... 240 V AC/DC
Voltage range
105 ... 265 V AC/DC
Frequency range
45 …66 Hz
Power consumption
Max. 10 VA/W
Storage temperature
−40 °C … +70 °C
Operating temperature
−25 °C … +70 °C