Siemens SIMATIC HMI 177 User manual

SIMATIC HMI HMI device Mobile Panel 177 (WinCC flexible)
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Foreword
Overview 1
Safety instructions and
general notes 2
Planning Use 3
Mounting and Connection 4
Operator elements and
displays 5
Specifications 6
Appendix A
SIMATIC HMI
HMI device
Mobile Panel 177 (WinCC flexible)
Operating Instructions (Compact)
Edition 07/2005
A5E00457453-01

Safety Guidelines
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
Danger
indicates that death or severe personal injury will result if proper precautions are not taken.
Warning
indicates that death or severe personal injury may result if proper precautions are not taken.
Caution
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
Caution
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
Notice
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The device/system may only be set up and used in conjunction with this documentation. Commissioning and
operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes
in this documentation qualified persons are defined as persons who are authorized to commission, ground and
label devices, systems and circuits in accordance with established safety practices and standards.
Prescribed Usage
Note the following:
Warning
This device may only be used for the applications described in the catalog or the technical description and only in
connection with devices or components from other manufacturers which have been approved or recommended
by Siemens. Correct, reliable operation of the product requires proper transport, storage, positioning and
assembly as well as careful operation and maintenance.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Automation and Drives
Postfach 48 48
90437 NÜRNBERG
GERMANY
Document No.: A5E00457453-01
Edition 07/2005
Copyright © Siemens AG 2005.
Technical data subject to change
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Mobile Panel 177 (WinCC flexible)
Operating Instructions (Compact), Edition 07/2005 i
Foreword
Operational reliability and safety regulations
Detailed information on the operational reliability and safety regulations can be found in the
"Mobile Panel 177" operating instructions.
Voltage supply
Warning
The HMI device conforms to protection class III in accordance with EN 61131-2 or EN
50178. The 24 VDC supply must be ensured by safe separation of extra low voltage from
dangerous contact voltages, e.g., using a safety isolation transformer or equivalent devices.
The supply circuit must be protected against short circuits with a 3.15 A fuse.
Therefore, when sizing the supply, you must pay attention to the voltage drop on the
connecting cable.
Operating instructions (compact) - for the professional
Important information on Mobile Panel 177 is summarized in the available operating
instructions (compact).
Operating Instructions
Detailed information on Mobile Panel 177 can be found in the "Mobile Panel 177" operating
instructions.
The "Mobile Panel 177" operating instructions and further documentation are available for
download on the internet under "http://www.siemens.com/automation/service".

Foreword
Mobile Panel 177 (WinCC flexible)
ii Operating Instructions (Compact), Edition 07/2005

Mobile Panel 177 (WinCC flexible)
Operating Instructions (Compact), Edition 07/2005 iii
Table of contents
Foreword .....................................................................................................................................................i
1 Overview................................................................................................................................................. 1-1
1.1 Design........................................................................................................................................ 1-1
1.2 Mobile Panel 177 ....................................................................................................................... 1-2
1.3 Connecting cables ..................................................................................................................... 1-4
1.4 Terminal box .............................................................................................................................. 1-6
1.5 Wall holder ................................................................................................................................. 1-9
2 Safety instructions and general notes..................................................................................................... 2-1
2.1 Operating safety......................................................................................................................... 2-1
2.2 Risk analysis .............................................................................................................................. 2-2
3 Planning Use .......................................................................................................................................... 3-1
3.1 Mounting positions and type of fixation...................................................................................... 3-1
3.2 Preparing mounting.................................................................................................................... 3-2
4 Mounting and Connection....................................................................................................................... 4-1
4.1 Mounting the terminal box and wall holder ................................................................................ 4-1
4.2 Connecting the terminal box ...................................................................................................... 4-3
4.2.1 Opening and closing the terminal box ....................................................................................... 4-3
4.2.2 Interfaces to the Terminal Box DP............................................................................................. 4-5
4.2.3 Interfaces to the Terminal Box PN............................................................................................. 4-6
4.2.4 Setting the box ID at the terminal box........................................................................................ 4-7
4.2.5 Stripping the insulation of cables ............................................................................................... 4-9
4.2.6 Connecting the equipotential bonding circuit........................................................................... 4-10
4.2.7 Connecting a Power Supply..................................................................................................... 4-11
4.2.8 Connecting the PLC................................................................................................................. 4-13
4.2.9 Connecting the configuration computer ................................................................................... 4-16
4.3 Connecting Mobile Panel 177.................................................................................................. 4-18
4.3.1 Opening and closing the terminal compartment ...................................................................... 4-18
4.3.2 Interfaces on the Mobile Panel 177 DP ................................................................................... 4-20
4.3.3 Interfaces on Mobile Panel 177 PN ......................................................................................... 4-21
4.3.4 Connecting the connecting cable............................................................................................. 4-22
4.3.5 Connecting the configuration computer ................................................................................... 4-24
5 Operator elements and displays ............................................................................................................. 5-1
5.1 Mobile Panel .............................................................................................................................. 5-1
5.1.1 Operator control elements ......................................................................................................... 5-1
5.1.2 Front-side operator control elements......................................................................................... 5-2
5.1.3 Enable switch............................................................................................................................. 5-3
5.1.4 STOP button .............................................................................................................................. 5-5
5.1.4.1 Overview .................................................................................................................................... 5-5

Table of contents
Mobile Panel 177 (WinCC flexible)
iv Operating Instructions (Compact), Edition 07/2005
5.1.4.2 STOP button on Terminal Box Plus ........................................................................................... 5-7
5.1.4.3 STOP button on Terminal Box Basic ......................................................................................... 5-8
5.1.5 Hand wheel .............................................................................................................................. 5-10
5.1.6 Key-operated switch................................................................................................................. 5-11
5.1.7 Illuminated pushbutton............................................................................................................. 5-12
5.2 Terminal Box PN ...................................................................................................................... 5-13
6 Specifications ......................................................................................................................................... 6-1
6.1 Dimensional drawings................................................................................................................ 6-1
6.1.1 Mobile Panel .............................................................................................................................. 6-1
6.1.2 Wall holder ................................................................................................................................. 6-3
6.1.3 Terminal Box DP ........................................................................................................................ 6-4
6.1.4 Terminal Box PN ........................................................................................................................ 6-5
6.2 Technical data............................................................................................................................ 6-6
6.2.1 Mobile Panel .............................................................................................................................. 6-6
6.2.2 Terminal Box DP ........................................................................................................................ 6-7
6.2.3 Terminal Box PN ........................................................................................................................ 6-8
6.3 Interface allocation Mobile Panel 177 DP.................................................................................. 6-9
6.3.1 RS 485 (IF 2).............................................................................................................................. 6-9
6.3.2 RJ45........................................................................................................................................... 6-9
6.3.3 Female header ......................................................................................................................... 6-10
6.4 Interface assignment Mobile Panel 177 PN............................................................................. 6-10
6.4.1 RS 485 (IF 2)............................................................................................................................ 6-10
6.4.2 RJ45......................................................................................................................................... 6-11
6.4.3 Female header ......................................................................................................................... 6-11
6.5 Interface assignment Terminal Box DP ................................................................................... 6-12
6.6 Interface assignment Terminal Box PN ................................................................................... 6-16
6.7 Connection examples for Enable switch and STOP button..................................................... 6-18
A Appendix.................................................................................................................................................A-1
A.1 Connection point recognition......................................................................................................A-1
A.1.1 Overview ....................................................................................................................................A-1
A.1.2 Connection point recognition via box ID ....................................................................................A-2
A.2 Evaluation of the operator control elements ..............................................................................A-5
A.2.1 Overview ....................................................................................................................................A-5
A.2.2 Evaluating operator control elements as direct keys .................................................................A-6
A.2.3 Evaluating operator control elements via WinCC flexible system functions ..............................A-9
A.2.3.1 LED control of the softkeys ........................................................................................................A-9
A.2.3.2 Basic procedure .......................................................................................................................A-10
A.2.3.3 Illuminated pushbutton.............................................................................................................A-13
A.2.3.4 Key-operated switch.................................................................................................................A-14
A.2.3.5 Hand wheel ..............................................................................................................................A-14
Index................................................................................................................................................ Index-1

Mobile Panel 177 (WinCC flexible)
Operating Instructions (Compact), Edition 07/2005 1-1
Overview 1
1.1 1.1 Design
Design
The following figure shows the Mobile Panel 177 with a terminal box. For stationary
operation, the Mobile Panel 177 can be securely placed in a wall holder (not shown).
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Figure 1-1 Mobile Panel design, example Mobile Panel 177 DP
① Mobile Panel 177 DP
② Terminal Box DP
③ Connecting cable DP
④ Cable for power supply and safety functions
⑤ Cable for process connection
Cables for process connection are available in different lengths and must be purchased
separately.
Cables for the power supply and safety functions must be selected specifically for the
system.

Overview
1.2 Mobile Panel 177
Mobile Panel 177 (WinCC flexible)
1-2 Operating Instructions (Compact), Edition 07/2005
1.2 1.2 Mobile Panel 177
Introduction
The Mobile Panel 177 comes equipped in the following three ways:
• With enabling switches
• With enabling switches and STOP button
• With enabling switches, STOP button, handwheel, key-operated switch, and illuminated
pushbutton
This variant is shown in the following illustrations.
Views of the Mobile Panel 177
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Figure 1-2 Front view
① STOP button, optional
② Control keys
③ Display / Touch screen
④ Key-operated switch, optional
⑤ Handwheel, optional
⑥ Illuminated pushbutton, optional

Overview
1.2 Mobile Panel 177
Mobile Panel 177 (WinCC flexible)
Operating Instructions (Compact), Edition 07/2005 1-3
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Figure 1-3 Side view
① Fall protection for the STOP pushbutton
② STOP button, optional
③ Enabling switches, located on both sides of the Mobile Panel 177
④ Grip
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Figure 1-4 Rear view with opened terminal compartment on Mobile Panel 177 DP
① Grip
② Terminal compartment
③ Slot for MultiMediaCard
④ Sealing plug, to guarantee maintenance of protection class IP65

Overview
1.3 Connecting cables
Mobile Panel 177 (WinCC flexible)
1-4 Operating Instructions (Compact), Edition 07/2005
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Figure 1-5 Rear view with opened terminal compartment on Mobile Panel 177 PN
① Grip
② Terminal compartment
③ Slot for MultiMediaCard
④ Sealing plug, to guarantee maintenance of protection class IP65
1.3 1.3 Connecting cables
Introduction
The connecting cable is connected to the Mobile Panel 177 and is plugged with a quick-
connect plug connector to the terminal box. The connecting cable is an industrial cable and,
thus, resistant to many solvents and lubricants. The flexural strength of the connecting cable
is geared to the actual usage conditions.
The connecting cable is available in two models:
• Connecting cable DP
For connecting the Mobile Panel 177 DP to the terminal box DP.
• Connecting cable PN
For connecting the Mobile Panel 177 PN to the terminal box PN.
The connecting cables are available in different lengths. Further information can be found in
the Siemens ST 80 catalog.

Overview
1.3 Connecting cables
Mobile Panel 177 (WinCC flexible)
Operating Instructions (Compact), Edition 07/2005 1-5
Design of the connecting cable
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Figure 1-6 Connecting cable DP
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Figure 1-7 Connecting cable PN
① Metallic push-pull circular connector
② Strain relief and kink protection for connecting cable
③ RJ45 plug
④ Plug connector
Connections on the Mobile Panel 177 DP
• RJ45, 8-pin
• Plug connector, 10-pin
Connections on the Mobile Panel 177 PN:
• RJ45, 8-pin
• Plug connector, 12-pin
Connections on the terminal box side:
• Metallic push-pull circular connector, 22-pin
Note
Protection class
When inserted, the circular connector guarantees the rating of protection class IP65.

Overview
1.4 Terminal box
Mobile Panel 177 (WinCC flexible)
1-6 Operating Instructions (Compact), Edition 07/2005
1.4 1.4 Terminal box
Design
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Figure 1-8 Terminal Box DP
① Screwed joint for process data line
② Screwed joint for power supply cable and shield
③ Screwed joint for cable with supplementary Stop and enabling switch signals and for PLC-
accompanying signals
④ Connecting socket for the connecting cable
⑤ Dummy cap

Overview
1.4 Terminal box
Mobile Panel 177 (WinCC flexible)
Operating Instructions (Compact), Edition 07/2005 1-7
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Figure 1-9 Terminal Box PN
① Screwed joint for process data line
② LED displays
③ Screwed joint for power supply cable and shield
④ Screwed joint for cable with supplementary Stop and enabling switch signals and for PLC-
accompanying signals
⑤ Connecting socket for the connecting cable – covered with dummy cap
Notice
Protection class IP65
Protection class IP65 at the terminal box is ensured with plugged-in Mobile Panel 177 or
plugged-in dummy cap.
Variants
The terminal boxes are available in the following variants:
• Terminal Box Basic
• Terminal Box Plus
The two types of terminal boxes differ in the manner in which the circuit evaluates the Stop
Circuit or Emergency Stop signal of the system to be monitored and the corresponding
response to the system itself that is being monitored.
Note
The exterior of the terminal box variants differ only in the printing on the side.

Overview
1.4 Terminal box
Mobile Panel 177 (WinCC flexible)
1-8 Operating Instructions (Compact), Edition 07/2005
Note
Recovery time
Wait for approx. one second after you have removed the connecting cable from the terminal
box before you plug the connecting cable back in.
After power failures of less than one second the connecting cable has to be disconnected.
Division of the system into zones
You can divide a system into several zones or functional areas by using several terminal
boxes, whereby the safety functions can also be set up to be zone-specific. This means that
both enabling switches and STOP buttons can act in only one particular zone and not in
others.
Connection point recognition
You can set an individual box ID for each terminal box. The box ID allows connection point
recognition to be implemented.
Combination of connecting cable and terminal box
It is ensured by mechanical means that only the following combinations can be plugged:
• Mobile Panel 177 DP with connecting cable DP to the terminal box DP
• Mobile Panel 177 PN with connecting cable PN to the terminal box PN
Compatibility with the Mobile Panel 170
You can operate a Mobile Panel 170 on a terminal box DP for the Mobile Panel 177 DP. The
additional features of the new terminal box, for example the box ID, cannot be used with the
Mobile Panel 170.
You can operate a Mobile Panel 177 DP on a terminal box for the Mobile Panel 170.

Overview
1.5 Wall holder
Mobile Panel 177 (WinCC flexible)
Operating Instructions (Compact), Edition 07/2005 1-9
1.5 1.5 Wall holder
Function
The wall holder is used to securely mount the Mobile Panel 177 for stationary operation.
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Figure 1-10 Wall holder
① Hook for the grip on the HMI device
② Screw-on hole

Overview
1.5 Wall holder
Mobile Panel 177 (WinCC flexible)
1-10 Operating Instructions (Compact), Edition 07/2005

Mobile Panel 177 (WinCC flexible)
Operating Instructions (Compact), Edition 07/2005 2-1
Safety instructions and general notes 2
2.1 2.1 Operating safety
Standards
The HMI device complies with the following standards:
• EN 60204-1
Safety of Machinery – Electrical Equipment of Machines
• EN 61131-1 and EN 61131-2
Programmable Logic Controllers
• The HMI device was tested for EMC in accordance with the following standards:
– EN 50081-2, EMC – Emitted Interference
– EN 61000-6-2, Generic standard, Immunity, industrial environments
– IEC 61131-2, Draft 10.03.02, Programmable logic controllers
• STOP button for fast machine stops:
EN 60947-5-1:1997, K 2.2, Low-voltage Switchgear and Control Gear, Positive-Opening
Contacts
EN 954 Category 3 can be achieved with an external monitoring device. Two floating
break contacts for connection of external I/O, rated voltage of 24 V (safety extra-low
voltage in accordance with EN 61131-2 or EN 50179, Equipment of Electrical Power
Installations with Electronic Devices), maximum current of 500 mA
• Enabling equipment in accordance with EN 60204-1 in safety categories defined in
EN 954-1:1996, Safety-Related Parts of Control Systems:
– EN 954 Category 3 can be achieved with an external monitoring device.
– 2 parallel switched floating make contacts for connection of external I/O, rated voltage
of 24 VDC (safety extra-low voltage in accordance with EN 61131-2 or EN 50178),
maximum current of 400 mA.
If the HMI device is used in a system, the following standards are fulfilled:
• prEN 1921, Industrial Automation Systems – Safety of Integrated Manufacturing Systems
• EN 12417:2001, Machine Tools – Safety - Machining Centers
• UL 508, Industrial Control Equipment
• CSA C22.2 No.14, Industrial Control Equipment

Safety instructions and general notes
2.2 Risk analysis
Mobile Panel 177 (WinCC flexible)
2-2 Operating Instructions (Compact), Edition 07/2005
2.2 2.2 Risk analysis
Carrying out a risk analysis
The following standards must be used to perform the risk analysis:
• EN 292, General Machinery Directives
• EN 1050 Risk Assessment for Machinery
• EN 954-1 Safety of Machinery
These considerations lead to a safety category (B, 1, 2, 3, 4) in accordance with
EN 954-1 that ultimately dictates how the safety-related aspects of the system to be
monitored are to be furnished.
The connection examples with three different monitoring devices show how Category 3 in
accordance with EN 954-1 can be achieved with the safety-related features of the Mobile
Panel 177. Attention must be paid that the overall concept of the system is designed with this
in mind.

Mobile Panel 177 (WinCC flexible)
Operating Instructions (Compact), Edition 07/2005 3-1
Planning Use 3
3.1 3.1 Mounting positions and type of fixation
Mounting position
The wall holder is designed for vertical mounting.
The terminal box is designed for surface mounting independently of cabinets or control
panels.
The terminal box is self-ventilated and is approved for all mounting positions. Note that the
guaranteed protection rating is only ensured if the connecting cable or the dummy cap is
plugged into the terminal box.

Planning Use
3.2 Preparing mounting
Mobile Panel 177 (WinCC flexible)
3-2 Operating Instructions (Compact), Edition 07/2005
3.2 3.2 Preparing mounting
Selecting the mounting location for the HMI device holder
Observe the following points when selecting the mounting location:
• Position the wall holder so that the display of the hooked-in HMI device is not exposed to
direct sunlight.
• Position the wall holder so that the HMI device can be hooked in ergonomically by the
user. Choose a suitable mounting height.
Maintaining clearances
The following clearances are required around the wall holder:
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