Siemens SIMADYN D T400 Parts list manual

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SIMADYN D
T400 Technology Module
Brief Description
Edition 09.99

Brief Description T400 Technology Module
Edition Edition version
1 T400 Technology Module 09.98
2 T400 Technology Module 04.00
Copyright © SIEMENS AG 2000 All rights reserved
The reproduction, transmission or use of this document or its
contents is not permitted without express written authority. Offenders
will be liable for damages. All rights, including rights created by patent
grant or registration or a utility model or design, are reserved.
Siemens AG
A&D LD R
Frauenauracherstr.80
91056 Erlangen
Disclaimer of liability
We have checked the contents of this Manual to ensure that they
coincide with the described hardware and software. However,
deviations cannot be completely ruled-out, so we cannot guarantee
complete conformance. However, the information in this document is
regularly checked and thenecessary corrections included in
subsequent editions. We are thankful for any recommendations or
suggestions.
© Siemens AG 2000
Technical data subject to change

Contents
Definitions..........................................................................................................................2
Danger and warning information......................................................................................2
1. Product description......................................................................................................3
2. Installation ....................................................................................................................4
2.1. Installing the module........................................................................................4
2.1.1. SRT400.............................................................................................4
2.1.2. Electronics box in the MASTERDRIVE / DC MASTER ......................4
2.2. Connections.....................................................................................................5
3. Technical data...............................................................................................................8
3.1. Overview.........................................................................................................8
3.2. General data....................................................................................................9
3.3. Power supply...................................................................................................9
3.4. Inputs/outputs..................................................................................................9
3.5. Incremental encoder with coarse- and fine pulse evaluation ..........................11
3.5.1. Pulse encoder 1 ..............................................................................11
3.5.2. Pulse encoder 2 ..............................................................................12
3.5.2.1. Pulse encoder type selection switches S2/1 - S2/8..................12
3.5.2.2. useable pulse encoder types...................................................13
3.6. Absolute value encoder .................................................................................14
3.7. Serial interfaces.............................................................................................14
3.7.1. Service interface 1..........................................................................14
3.7.1.1. Communications switch S1/8..................................................14
3.7.1.2. Connecting cable to the PC....................................................15
3.7.2. Interface 2.......................................................................................15
3.7.3. Bus termination switches S1/1 - S1/6...............................................15
3.7.4. Download switch S1/7 .....................................................................15
3.8. Diagnostic LEDs............................................................................................16
4. Troubleshooting.........................................................................................................17
4.1. Hotline...........................................................................................................17
5. Parameterization.........................................................................................................18
6. Configuring.................................................................................................................19
6.1. Standard software packages..........................................................................19
6.2. Freely configuring the T400...........................................................................20
7. Manufacturer’s declaration ........................................................................................22
8. ESD guidelines ...........................................................................................................24
8.1. What is ESD?................................................................................................24
8.2. Handling ESD modules..................................................................................24
8.3. Measuring and making changes on ESD modules ...........................................2
8.4. Transporting modules......................................................................................2

Definitions
2 Edition 04.00 Siemens AG
SIMADYN D Hardware Brief Description
Definitions
NOTE
The information in this Manual does not purport to cover all details or variations in equipment, nor to provide for
every possible contingency to be met in connection with installation, operation or maintenance.
Should further information be desired or should particular problems arise which are not covered sufficiently for
the purchaser’s purposes, please contact your local Siemens office.
Further, the contents of this Manual shall not become a part of or modify any prior or existing agreement,
commitment or relationship. The sales contract contains the entire obligation of Siemens. The warranty
contained in the contract between the parties is the sole warranty of Siemens. Any statements contained herein
do not create new warranties nor modify the existing warranty.
Qualified personnel
For the purpose of this Manual and product labels, a „Qualified person“ is someone who is familiar with the
installation, mounting, start-up and operation of the equipment and the hazards involved. He or she must have
the following qualifications, for example:
1. Trained and authorized to energize, de-energize, clear, ground and tag circuits and equipment in
accordance with established safety procedures.
2. Trained in the proper care and use of protective equipment in accordance with established safety
procedures.
3. Trained in rendering first aid
Danger and warning information
!DANGER For the purpose of this Manual and product labels, „Danger“ indicates death,
severe personal injury and/or substantial property damage will result if proper
precautions are not taken.
!WARNING For the purpose of this Manual and product labels, „Warning“ indicates death,
severe personal injury or property damage can result if proper precautions
are not taken.
!CAUTION For the purpose of this Manual and product labels, „Caution“ indicates that
minor personal injury or material damage can result if proper precautions are
not taken.
NOTE For the purpose of this Manual, „Note“ indicates information about the
product or the respective part of the Instruction Manual which is essential to
highlight.
!CAUTION This board contains components which can be destroyed by electrostatic
discharge. Prior to touching any electronics board, your body must be
electrically discharged. This can be simply done by touching a conductive,
grounded object immediately beforehand (e.g. bare metal cabinet
components, socket protective conductor contact).
!WARNING Hazardous voltages are present in this electrical equipment during operation.
Non-observance of the safety instructions can result in severe personal injury
or property damage.
It is especially important that the warning information in all of the relevant
Operating Instructions/Instruction Manuals are strictly observed.

Product description
Siemens AG Edition 04.00 3
SIMADYN D Hardware Brief Description
1. Product description
Order No. 6DD1606-0AD0
Applications
The T400 is a technology module. It can be used to complement drives with sophisticated, high-dynamic
performance open-loop and closed-loop control functions at a favorable price. Sampling times down to 100 µs
are possible.
Applications include higher-level closed-loop controls for:
•closed-loop tension control
•closed-loop position control
•winder and coiler
•(angular) synchronous control
•positioning
•cross cutter and flying saws
•drive-related open-loop control functions
The T400 can be inserted in the electronics box of
•SIMOVERT MASTERDRIVES VC, MC Compact 6SE70/71 AC drive converters (not in MC Compact PLUS!)
•SIMOREG DC-MASTER 6RA70.
Further, the T400 can also be used in the SRT400 SIMADYN D subrack. Two T400 can be inserted in the
SRT400.
The T400 is always used in the drives and in the SRT400, together with the MASTERDRIVES or DC MASTER
communications module, for example, CB1, SCB as well as the ADB carrier module with the communications
modules inserted in it, for example, CBP2 (PROFIBUS-DP), CBC (CAN), CBD (DeviceNet).

Installation
4 Edition 04.00 Siemens AG
SIMADYN D Hardware Brief Description
2. Installation
2.1. Installing the module
2.1.1. SRT400
If only one T400 is used, then this is inserted in the lefthand slot. The optional 2nd module (second T400 or
communications module) is inserted at the right. The modules are retained using screws above and below the
handles which are used to insert/withdraw the modules.
2.1.2. Electronics box in the MASTERDRIVE / DC MASTER
Slot in the electronics box Modules
Left Slot 1 (CUx) (left) CU2 / CU3 / CUDC / CUVC / CUMC / ...
Center Slot 3 (options) (center) CB1 / CB2 / CBP / CBP2 / SCB1 / SCB2 / ADB / ... / empty
Right Slot 2 (right) T400
Note:
The T400 must always be inserted at slot 2 (right!!!), if it is used in a MASTERDRIVE or DC MASTER.
It is not permissible to use a TSY or the terminal expansion modules EBx (on the ADB) in conjunction with the
T400.
In order to be able to insert the option modules in
the electronics box, the LBA (Local Bus Adapter)
must be installed in the electronics box.
Installing the bus expansion LBA:
♦Remove the CUx module (lefthand slot in the
electronics box) after releasing the connecting
cable to the PMU and the two retaining screws.
Use the handles to remove the module.
♦Insert the bus expansion LBA into the
electronics box (position, refer to the diagram)
until it snaps into place.
♦Insert the CUx module back into the lefthand
slot, screw in the retaining screws at the
handles, insert the connecting cable to the
PMU.
♦Insert the T400 in slot 2 (right) and, if required
the option module in slot 3 (center) of the
electronics box, and screw into place.
Replacing modules in the electronics box
♦Release the screws retaining the modules
above and below the handles.
♦Carefully remove the module from the
electronics box using the handles, and take
care that the module does not catch on any
adjacent components and parts.
♦Carefully locate the new module onto the guide
rails and insert it fully into the electronics box.
♦Tighten the module retaining screws above and
below the handles.
SLOT 3 (Options)
Slot 1 1 (CU)
SLOT 2 (T400)

Installation
Siemens AG Edition 04.00 5
SIMADYN D Hardware Brief Description
2.2. Connections
56
57
58
59
60
46
47
48
49
53
54
55
+24V
50
94
AD
+
-
96
91
93
92
AD
+
-
AD
+
-
95
AD
+
-
AD
+
-
90
98
97
A
D
A
D
11 bit + VZ
72
73
74
75
Datei: T400-io.dsf
M
45 P24 external
61
50
51
52
+24V
P24 external 45
99
99
0pulse
+15V / 100mA
Track A
Track B
Track A +
Track B +
0pulse+
81
82
83
63
64
Coarse p.
66
Coarse p.
65
84
Track A -
Track B -
0pulse-.
86
87
88
85 M
76
77
78
79
68
RS485, 2-wire
70
71
69
T/Rx+
T/Rx-
TTL RxD
TxD
67
Ana_In_1
Ana_In_2
Ana_In_3
Ana_In_4
Ana_In_5
Ana_Out_1
Ana_Out_2
BinInput
SSI_1
SSI_2
X02
X01
M
RS232
Increm_1
Increm_2
Dual-
Port-
RAM
Dual-
Port-
RAM
Pulse
encod.
2
Pulse
encod.
1
M
M
T400
80
62
+24V
e.g.
contact-
switch
Hardware-
addresses
of the basic
configured
software
Fct.-
block
Tracks A and B from CUx
Zero pulse from CUx
Serial interface 1
- Programdownload
- CFC test mode (start-up)
-USS(SIMOVIS)
2 analog outputs
±10V / 10mA
11 bits + sign
Fct.-
block
BinInOut
(bi-
directional)
Fct.-
block
MASTER DRIVES
or DC-MASTER
basic drive
CUx
Absolute value
encoder 2
or
Serial
interface 2:
for
- peer-to-peer
-USS
Absolute value
encoder 1
2binaryoutputs
Communic-
ations module
e.g. CB1, ADB
4 binary-
inputs
24V DC
4 binary inputs
alarm-capable
24V DC
(8mA input
current)
4binary
outputs
bi-directional
24V DC
(8mA input
current)
5 analog inputs
differential inputs
11 bits + sign
±10V / 10kΩ
2Pulse
encoder
inputs
HTL
HTL/
TTL
(RS422)
Selected with
switch S2
MASTER DRIVES
or DC-MASTER
basic drive
CUx
e.g.
contact-
switch
Note: All of the grounds are connected with one another and the electronics ground.

Installation
6 Edition 04.00 Siemens AG
SIMADYN D Hardware Brief Description
2.2.1. Analog inputs/outputs
T400 terminal assignment Connec-
tor Connec- tor pin Term- inal
Ground, analog inputs/outputs X9 189
Analog input 1 Analog input 1+ 2 90
Analog input 1- 3 91
Analog input 2 Analog input 2+ 4 92
Analog input 2- 5 93
Analog input 3 694
Analog input 4 795
Analog input 5 896
Analog output 1 997
Analog output 2 10 98
Ground, analog inputs/outputs 11 99
If inputs 1 and 2 are not used as differential inputs, terminals 89, 91 and 93 must be connected with one
another. This means that measurements made at terminals 90 and 92 are with respect to ground.
2.2.2. Binary inputs/outputs
T400 terminal assignment Connec-
tor Connec- tor pin Term- inal
+ 24 V external (for binary inputs and outputs) X5 145
Bi-directional binary input and output 1 2 46
Bi-directional binary input and output 2 3 47
Bi-directional binary input and output 3 4 48
Bi-directional binary input and output 4 5 49
Ground, binary inputs and outputs 650
Binary output 1 751
Binary output 2 852
Binary input 1 (alarm-capable) 9 53
Binary input 2 (alarm-capable) 10 54
Binary input 3 (alarm-capable) 11 55
Binary input 4 (alarm-capable) X6 1 56
Binary input 5 257
Binary input 6 358
Binary input 7 459
Binary input 8 560
Ground, binary inputs and outputs 661
2.2.3. Absolute value encoder
T400 terminal assignment Connec-
tor Connec- tor pin Term- inal
Absolute encoder 2: data+ Serial interface 2: Rx-RS485+ X7 6 72
Absolute encoder 2: data- Serial interface 2: Rx-RS485- 773
Absolute encoder 2: clock+ Serial interface 2: Tx (Rx)-RS485+ 874
Absolute encoder 2: clock- Serial interface 2: Tx (Rx)-RS485- 975
Absolute encoder 1: data+ 10 76
Absolute encoder 1: data- 11 77
Absolute encoder 1: clock+ X8 1 78
Absolute encoder 1: clock- 2 79
Either absolute encoder 2 or serial interface 2 can be used. The selection is made when configuring the software
using CFC.

Installation
Siemens AG Edition 04.00 7
SIMADYN D Hardware Brief Description
2.2.4. Incremental encoder
T400 terminal assignment Connec-
tor Connec- tor pin Term- inal
Increm. encod. 2: Track A (
HTL) Increm. encod. 2: Track A+ ( RS422) X6 7 62
Increm. encod. 2: Track B (
HTL) Increm. encod. 2: Track B+ ( RS422) 863
Increm. encod. 2: Zero pulse
(HTL) Increm. encod. 2: Zero pulse+ (RS422) 964
Increm. encod. 2: Coarse pulse 10 65
Ground, incremental encoder 2 11 66
+ 15 V encoder power supply (max. 100 mA) X8 380
Increm. encod. 1: Track A 4 81
Increm. encod. 1: Track B 5 82
Increm. encod. 1: Zero pulse 6 83
Increm. encod. 1: Coarse pulse 7 84
Ground, incremental encoder 1 885
Increm. encod. 2: Track A- (for RS422) 9 86
Increm. encod. 2: Track B- (for RS422) 10 87
Increm. encod. 2: Zero pulse- (for RS422) 11 88
If no push-pull signals are used for encoder 2, terminals 85, 86,87 and 88 must be connected with one another.
2.2.5. Serial interfaces
T400 terminal assignment Connec-
tor Connec- tor pin Term- inal
Ser. interface 1: Rx-RS232 X7 1 67
Ser. interface 1: Tx-RS232 2 68
Ground, serial interface 369
Ser. interface 1: Tx/Rx-RS485+ 4 70
Ser. interface 1: Tx/Rx-RS485- 5 71
Ser. interface 2: Rx-RS485+ 4 wire Absolute encoder 2: data+ 672
Ser. interface 2: Rx-RS485- 4 wire Absolute encoder 2: data- 773
Ser. interface 2: Tx (Rx)-RS485+ 2 or 4 wire Absolute encoder 2: clock+ 874
Ser. interface 2: Tx (Rx)-RS485- 2 or 4 wire Absolute encoder 2: clock- 975
Either absolute value encoder 2 or serial interface 2 can be used. The selection is made when configuring the
software using CFC.

Technical data
8 Edition 04.00 Siemens AG
SIMADYN D Hardware Brief Description
3. Technical data
3.1. Overview
Inputs/outputs
 2 analog outputs
 5 analog inputs
 2 binary outputs
 8 binary inputs
of which 4 binary inputs can be used to call interrupt tasks (50 µs response time)
 4 bi-directional binary inputs or outputs
 2 incremental encoder inputs with zero pulse
- encoder 1 for HTL (15V) encoder
Encoder pulses of an encoder connected to a SIMOVERT MASTERDRIVES SC/VC which are fed
via the backplane bus to the T400 can also be evaluated. This means it is also possible to use a
TTL/RS422 encoder. The pulse encoder simulation via the backplane bus of the SIMOVERT
MASTERDRIVES MC can also be used.
- encoder 2 for HTL (15V)- or TTL/RS422 encoder (5V)
 For each incremental encoder, a coarse pulse input to suppress the zero pulse, the coarse pulse input
(simultaneously) can also be used as binary input.
 The inputs/outputs are not electrically isolated
 2 absolute value encoders with SSI- or EnDat protocol (RS485) for positioning applications
Note: When using absolute value encoder 2, serial interface 2 (peer, USS) cannot be used, as the
same terminals are used for the two applications!
Serial interface 1 with RS232 or RS485 data transfer format;
The protocol can be selected using a switch on the module:
 Service protocol DUST1
for start-up (CFC test mode, service IBS (start-up), TELEMASTER) and downloading programs
with a 19.2 kbit/s baud rate at the RS232 interface
 USS protocol,
2 wire, with selectable RS232 or RS485 data transfer format;
max. baud rates, 38.4 kbit/s;
can be configured as slave for parameterization with OP1S (from OP1S, version V2.2),
or as master for the OP2 operator panel connection
Serial interface 2
with RS485 data transfer format, selectable baud rates of: 9.6; 19.2; 38.4; 93.75 and 187.5 kbit/s;
the required protocol is selected by appropriately configuring the function block:
 Peer-to-peer
for fast process coupling, 4 wire
 USS protocol (USS bus),
can be configured as slave for parameterization with SIMOVIS (2- or 4 wire),
as master for OP2 operator panel connection (2 wire) or to control drive converters;
max. baud rates, 38.4 kbit/s;
Low deadtimes can be achieved as a result of synchronization:
 Synchronization of the T400 on the basic drive converter modules (CUx) or second T400
 T400 supplies synchronizing signals for other modules (CUx, CBx or second T400)
Other features
•Lowest sampling time is 0.1 ms, 0.8 ms is the typical sampling time for a control loop
•As a result of the floating point arithmetic, not only is a high accuracy achieved, but configuring is also
simplified as normalization and value range limits are eliminated
•Operation without fan
•3 LEDs for operating status displays
•Hardlock-PAL: Plug-in socket for 28-pin EPLD device for copy protection of the user program
•Soldered-in flash memory (2 Mbyte) for the program code (compressed), which is downloaded from the PC
via the serial interface; no plug-in memory module is used!
•4 Mbyte DRAM as working memory for programs and data,
•32 Kbyte permanent change memory
•NOVRAM for data save at voltage-off for up to 10 configurable values (real type)
•Cache memory: 4 Kbyte program, 4 Kbyte data
•Clock cycle (external/internal): 32/32 MHz