Siemens SINAMICS G130 User manual

Operating instructions · 03/2012
dV/dt filter plus Voltage Peak Limiter
SINAMICS G130
SINAMICS
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dV/dt filter plus Voltage Peak Limiter
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SINAMICS
SINAMICS G130
dV/dt filter plus Voltage Peak
Limiter
Operating Instructions
Control version V4.5
03/2012
A5E00692302A
Safety information
1
General
2
Mechanical installation
3
Electrical installation
4
Maintenance and servicing
5
Technical specifications
6

Legal information
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the relevant information is not taken into account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E00692302A
Ⓟ 04/2012 Technical data subject to change
Copyright © Siemens AG 2012.
All rights reserved

dV/dt filter plus Voltage Peak Limiter
Operating Instructions, 03/2012, A5E00692302A 3
Table of contents
1 Safety information...................................................................................................................................... 5
1.1 Warnings........................................................................................................................................5
1.2 Safety and application instructions ................................................................................................6
1.3 Components that can be destroyed by electrostatic discharge (ESD) ..........................................7
2 General...................................................................................................................................................... 9
3 Mechanical installation............................................................................................................................. 17
4 Electrical installation ................................................................................................................................ 23
5 Maintenance and servicing...................................................................................................................... 29
6 Technical specifications........................................................................................................................... 31

Table of contents
dV/dt filter plus Voltage Peak Limiter
4 Operating Instructions, 03/2012, A5E00692302A

dV/dt filter plus Voltage Peak Limiter
Operating Instructions, 03/2012, A5E00692302A 5
Safety information 1
1.1 Warnings
WARNING
Hazardous voltages are present when electrical equipment is in operation.
Severe personal injury or substantial material damage may result if these warnings are not
observed.
Only qualified personnel are permitted to work on or around the equipment.
This personnel must be thoroughly familiar with all the warnings and maintenance
procedures described in these operating instructions.
The successful and safe operation of this device is dependent on correct transport, proper
storage and installation, as well as careful operation and maintenance.
National safety guidelines must be observed.
DANGER
Five safety rules
When carrying out any kind of work on electrical devices, the "five safety rules" according to
EN 50110 must always be observed:
1. Disconnect the system.
2. Protect against reconnection.
3. Make sure that the equipment is de-energized.
4. Ground and short-circuit.
5. Cover or enclose adjacent components that are still live.
NOTICE
For a UL-approved system use 60/75°C copper conductors only.

Safety information
1.2 Safety and application instructions
dV/dt filter plus Voltage Peak Limiter
6 Operating Instructions, 03/2012, A5E00692302A
1.2 Safety and application instructions
DANGER
This equipment is used in industrial high-voltage installations. During operation, this
equipment contains live, bare parts. For this reason, they could cause severe injury or
significant material damage if the required covers are removed, if they are used or operated
incorrectly, or have not been properly maintained.
When the machines are used in non-industrial areas, the installation location must be
protected against unauthorized access (protective fencing, appropriate signs).
Prerequisites
Those responsible for protecting the plant must ensure the following:
● The basic planning work for the plant and the transport, assembly, installation,
commissioning, maintenance, and repair work is carried out by qualified personnel and/or
checked by experts responsible.
● The operating manual and machine documentation are always available.
● The technical specifications regarding the applicable installation, connection,
environmental, and operating conditions are always observed.
● The plant-specific assembly and safety guidelines are observed and personal protection
equipment is used.
● Unqualified personnel are forbidden from using these machines and working near them.
This operating manual is intended for qualified personnel and only contain information and
notes relating to the intended purpose of the machines.
The operating manual and machine documentation are written in different languages as
specified in the delivery contracts.
Note
We recommend engaging the support and services of your local Siemens service center for
all planning, installation, commissioning and maintenance work.

Safety information
1.3 Components that can be destroyed by electrostatic discharge (ESD)
dV/dt filter plus Voltage Peak Limiter
Operating Instructions, 03/2012, A5E00692302A 7
1.3 Components that can be destroyed by electrostatic discharge (ESD)
CAUTION
The board contains components that can be destroyed by electrostatic discharge. These
components can be easily destroyed if not handled properly. If you do have to use
electronic boards, however, please observe the following:
•You should only touch electronic boards if absolutely necessary.
•When you touch boards, however, your body must be electrically discharged
beforehand.
•Boards must not come into contact with highly insulating materials (such as plastic
parts, insulated desktops, articles of clothing manufactured from man-made fibers).
•Boards must only be placed on conductive surfaces.
•Boards and components should only be stored and transported in conductive packaging
(such as metalized plastic boxes or metal containers).
•If the packaging material is not conductive, the boards must be wrapped with a
conductive packaging material (such as conductive foam rubber or household aluminum
foil).
The necessary ESD protective measures are clearly illustrated in the following diagram:
● a = conductive floor surface
● b = ESD table
● c = ESD shoes
● d = ESD overall
● e = ESD wristband
● f = cabinet ground connection
● g = contact with conductive flooring
g ga
b
e
d
c
d
a
c
d
b
c a
e
f
f f f f
6LWWLQJ 6WDQGLQJ 6WDQGLQJVLWWLQJ
Figure 1-1 ESD protective measures

Safety information
1.3 Components that can be destroyed by electrostatic discharge (ESD)
dV/dt filter plus Voltage Peak Limiter
8 Operating Instructions, 03/2012, A5E00692302A

dV/dt filter plus Voltage Peak Limiter
Operating Instructions, 03/2012, A5E00692302A 9
General 2
Description
The dV/dt filter plus voltage peak limiter comprises two components: the dV/dt reactor and
the Voltage Peak Limiter, which cuts off the voltage peaks and returns the energy to the DC
link.
The dv/dt filters plus Voltage Peak Limiter must be used for motors for which the proof
voltage of the insulation system is unknown or insufficient.
Dv/dt filters plus Voltage Peak Limiters limit the rate of voltage rise to values < 500 V/µs and
the typical voltage peaks with rated line voltages to the values below:
< 1000 V at Uline < 575 V
< 1250 V at 660 V < Uline < 690 V.

General
dV/dt filter plus Voltage Peak Limiter
10 Operating Instructions, 03/2012, A5E00692302A
Assignment of dv/dt filter plus Voltage Peak Limiter and Power Module
Table 2- 1 Assignment of dv/dt filter plus Voltage Peak Limiter and Power Module
Power Module Type rating of the Power Module Matching dv/dt filter plus Voltage Peak Limiter
Line voltage 380 – 480 V 3 AC
6SL3310-1GE32-1AAx 110 kW 6SL3000-2DE32-6AA0
6SL3310-1GE32-6AAx 132 kW 6SL3000-2DE32-6AA0
6SL3310-1GE33-1AAx 160 kW 6SL3000-2DE35-0AA0
6SL3310-1GE33-8AAx 200 kW 6SL3000-2DE35-0AA0
6SL3310-1GE35-0AAx 250 kW 6SL3000-2DE35-0AA0
6SL3310-1GE36-1AAx 315 kW 6SL3000-2DE38-4AA0
6SL3310-1GE37-5AAx 400 kW 6SL3000-2DE38-4AA0
6SL3310-1GE38-4AAx 450 kW 6SL3000-2DE38-4AA0
6SL3310-1GE41-0AAx 560 kW 6SL3000-2DE41-4AA0
Line voltage 500 – 600 V 3 AC
6SL3310-1GF31-8AAx 110 kW 6SL3000-2DH32-2AA0
6SL3310-1GF32-2AAx 132 kW 6SL3000-2DH32-2AA0
6SL3310-1GF32-6AAx 160 kW 6SL3000-2DH33-3AA0
6SL3310-1GF33-3AAx 200 kW 6SL3000-2DH33-3AA0
6SL3310-1GF34-1AAx 250 kW 6SL3000-2DH34-1AA0
6SL3310-1GF34-7AAx 315 kW 6SL3000-2DH35-8AA0
6SL3310-1GF35-8AAx 400 kW 6SL3000-2DH35-8AA0
6SL3310-1GF37-4AAx 500 kW 6SL3000-2DH38-1AA0
6SL3310-1GF38-1AAx 560 kW 6SL3000-2DH38-1AA0
Line voltage 660 – 690 V 3 AC
6SL3310-1GH28-5AAx 75 kW 6SL3000-2DH31-0AA0
6SL3310-1GH31-0AAx 90 kW 6SL3000-2DH31-0AA0
6SL3310-1GH31-2AAx 110 kW 6SL3000-2DH31-5AA0
6SL3310-1GH31-5AAx 132 kW 6SL3000-2DH31-5AA0
6SL3310-1GH31-8AAx 160 kW 6SL3000-2DH32-2AA0
6SL3310-1GH32-2AAx 200 kW 6SL3000-2DH32-2AA0
6SL3310-1GH32-6AAx 250 kW 6SL3000-2DH33-3AA0
6SL3310-1GH33-3AAx 315 kW 6SL3000-2DH33-3AA0
6SL3310-1GH34-1AAx 400 kW 6SL3000-2DH34-1AA0
6SL3310-1GH34-7AAx 450 kW 6SL3000-2DH35-8AA0
6SL3310-1GH35-8AAx 560 kW 6SL3000-2DH35-8AA0
6SL3310-1GH37-4AAx 710 kW 6SL3000-2DH38-1AA0
6SL3310-1GH38-1AAx 800 kW 6SL3000-2DH38-1AA0

General
dV/dt filter plus Voltage Peak Limiter
Operating Instructions, 03/2012, A5E00692302A 11
CAUTION
The 100 mm clearances above and below the components must be observed.
CAUTION
The terminals on the voltage limiting network (Voltage Peak Limiter) must always be
connected as follows:
•Cable from the DC link of the Power Module at DCPS, DCNS and
•Cable to the dv/dt reactor 1U2, 1V2, 1W2.
Failure to connect the terminals correctly could damage the voltage peak limiter.
CAUTION
If dv/dt filters plus Voltage Peak Limiters are used that SIEMENS has not approved for
SINAMICS, these dv/dt filters may be damaged.
CAUTION
The surface temperature of the dv/dt reactors may exceed 80 °C.
WARNING
When a dv/dt filter plus Voltage Peak Limiter is used with SINAMICS G130, the pulse
frequency of the Power Module must not exceed 2.5 kHz/4 kHz. Setting a higher pulse
frequency can lead to destruction of the dV/dt filter.
CAUTION
When a dV/dt filter plus Voltage Peak Limiter is used, the drive must not be operated
without a connected motor, otherwise the filter can be destroyed.
CAUTION
If a dv/dt filter plus Voltage Peak Limiter is connected to the Power Module, it is essential
that it is activated during commissioning (p0230 = 2).
CAUTION
The maximum permissible output frequency when a dv/dt filter with Voltage Peak Limiter is
used is 150 Hz.

General
dV/dt filter plus Voltage Peak Limiter
12 Operating Instructions, 03/2012, A5E00692302A
CAUTION
Provisions for component cooling must be made at the installation site. Power loss data are
given in the technical specifications.
Note
It is permissible to set pulse frequencies in the range between the rated pulse frequency and
the relevant maximum pulse frequency when a dV/dt filter plus Voltage Peak Limiter is used.
When so doing, take into account the "Current derating as a function of the pulse frequency;
see Technical data.

General
dV/dt filter plus Voltage Peak Limiter
Operating Instructions, 03/2012, A5E00692302A 13
Table 2- 2 Max. pulse frequency when a dv/dt filter is used in units with a rated pulse frequency of 2 kHz
Order number
6SL3310-...
Power [kW] Output current for a
pulse frequency of 2 kHz [A]
Max. pulse frequency when a dv/dt filter is used
Line voltage 380 V – 480 V 3 AC
1GE32-1AAx 110 210 4 kHz
1GE32-6AAx 132 260 4 kHz
1GE33-1AAx 160 310 4 kHz
1GE33-8AAx 200 380 4 kHz
1GE35-0AAx 250 490 4 kHz
Table 2- 3 Max. pulse frequency when a dv/dt filter is used in units with a rated pulse frequency of 1.25 kHz
Order number
6SL3310-...
Power [kW] Output current for a
pulse frequency of 1.25 kHz [A]
Max. pulse frequency when a dv/dt filter is used
Line voltage 380 V – 480 V 3 AC
1GE36-1AAx 315 605 2.5 kHz
1GE37-5AAx 400 745 2.5 kHz
1GE38-4AAx 450 840 2.5 kHz
1GE41-0AAx 560 985 2.5 kHz
Line voltage 500 V – 600 V 3 AC
1GF31-8AAx 110 175 2.5 kHz
1GF32-2AAx 132 215 2.5 kHz
1GF32-6AAx 160 260 2.5 kHz
1GF33-3AAx 200 330 2.5 kHz
1GF34-1AAx 250 410 2.5 kHz
1GF34-7AAx 315 465 2.5 kHz
1GF35-8AAx 400 575 2.5 kHz
1GF37-4AAx 450 735 2.5 kHz
1GF38-1AAx 560 810 2.5 kHz
Line voltage 660 V – 690 V 3 AC
1GH28-5AAx 75 85 2.5 kHz
1GH31-0AAx 90 100 2.5 kHz
1GH31-2AAx 110 120 2.5 kHz
1GH31-5AAx 132 150 2.5 kHz
1GH31-8AAx 160 175 2.5 kHz
1GH32-2AAx 200 215 2.5 kHz
1GH32-6AAx 250 260 2.5 kHz
1GH33-3AAx 315 330 2.5 kHz
1GH34-1AAx 400 410 2.5 kHz
1GH34-7AAx 450 465 2.5 kHz
1GH35-8AAx 560 575 2.5 kHz
1GH37-4AAx 710 735 2.5 kHz
1GH38-1AAx 800 810 2.5 kHz

General
dV/dt filter plus Voltage Peak Limiter
14 Operating Instructions, 03/2012, A5E00692302A
Components
The order numbers of the individual components (dv/dt reactor and voltage peak limiter) are
listed in the following table:
Table 2- 4 dv/dt filter plus Voltage Peak Limiter, order numbers of the individual components
dv/dt filter plus Voltage Peak Limiter dv/dt reactor Voltage Peak Limiter
Line voltage 380 V – 480 V 3 AC
6SL3000-2DE32-6AA0 6SL3000-2DE32-6CA0 6SL3000-2DE32-6BA0
6SL3000-2DE35-0AA0 6SL3000-2DE35-0CA0 6SL3000-2DE35-0BA0
6SL3000-2DE38-4AA0 6SL3000-2DE38-4CA0 6SL3000-2DE38-4BA0
6SL3000-2DE41-4AA0 2 x 6SL3000-2DE41-4DA0 6SL3000-2DE41-4BA0
Line voltage 500 V – 600 V 3 AC and 660 V – 690 V 3 AC
6SL3000-2DH31-0AA0 6SL3000-2DH31-0CA0 6SL3000-2DH31-0BA0
6SL3000-2DH31-5AA0 6SL3000-2DH31-5CA0 6SL3000-2DH31-5BA0
6SL3000-2DH32-2AA0 6SL3000-2DH32-2CA0 6SL3000-2DH32-2BA0
6SL3000-2DH33-3AA0 6SL3000-2DH33-3CA0 6SL3000-2DH33-3BA0
6SL3000-2DH34-1AA0 6SL3000-2DH34-1CA0 6SL3000-2DH34-1BA0
6SL3000-2DH35-8AA0 6SL3000-2DH35-8CA0 6SL3000-2DH35-8BA0
6SL3000-2DH38-1AA0 2 x 6SL3000-2DH38-1DA0 6SL3000-2DH38-1BA0

General
dV/dt filter plus Voltage Peak Limiter
Operating Instructions, 03/2012, A5E00692302A 15
Limiting the rate of voltage rise and the voltage peaks by means of the motor reactor and dv/dt filter
plus Voltage Peak Limiter
IGBT converter switching frequencies result in high voltage gradients (dv/dt) at the converter
output. If long motor cables are used, this leads to an additional current load on the
converter due to capacitive charge/discharge currents. The high voltage gradients, and the
resulting transients at the motor terminals, cause the motors' electrical winding load to
increase as compared with direct on-line operation.
The dv/dt filter plus Voltage Peak Limiter limits the rate of voltage rise to values < 500 V/µs
and the typical voltage peaks ÛLL to the following values (with motor cable lengths of
≤ 150 m):
● < 1000 V at Uline ≤ 575 V
● < 1250 V at 660 V ≤ Uline ≤ 690 V
Û /U
LL N
Û /U
LL N
Û /U
LL N
2
1
0
5
6
4
3
0 100 200 300
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0 100 200
300
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Figure 2-1 Limiting the rate of voltage rise and the voltage peaks by means of the motor reactor
and dv/dt filter plus Voltage Peak Limiter

General
dV/dt filter plus Voltage Peak Limiter
16 Operating Instructions, 03/2012, A5E00692302A

dV/dt filter plus Voltage Peak Limiter
Operating Instructions, 03/2012, A5E00692302A 17
Mechanical installation 3
When the dV/dt filter plus Voltage Peak Limiter is installed in a cabinet, it must be positioned
near the Power Module.
Dimension drawing
h2
l5
a4
h3
n3
a3
n2
n1
l5
l4
a5
a2
a4
n1
n2
d3
n4
a5
a8 a7
a4
a8
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Figure 3-1 Dimension drawing, dV/dt reactor

Mechanical installation
dV/dt filter plus Voltage Peak Limiter
18 Operating Instructions, 03/2012, A5E00692302A
Table 3- 1 Dimensions of dv/dt reactor, 380 V - 480 V 3 AC (all values in mm)
6SL3000- 2DE32-6CA0 2DE35-0CA0 2DE38-4CA0 2DE41-4DA0
a2 25 30 40 60
a3 5 6 8 10
a4 14 17 22 19
a5 10.5 x 14 14 x 18 14 x 18 14 x 18
a6 7 9 11 11
a7 - - - 17
a8 - - - 26
I4 410 460 460 445
I5 135 152.5 152.5 145
hmax 370 370 385 385
h2 258 240 280 250
h3 76 83 78 121
n1 1) 141 182 212 212
n2 1) 316 356 356 341
n3 229 275 312 312
n4 72 71 78 78
d3 M10 (12 x 18) M10 (12 x 18) M12 (15 x 22) M12 (15 x 22)
1) Lengths n1 and n2 correspond to the drill hole spacing
Table 3- 2 Dimensions of dV/dt reactor, line voltage 500 V - 600 V 3 AC and 660 V - 690 V 3 AC, Part 1
(all values in mm)
6SL3000- 2DH31-0CA0 2DH31-5CA0 2DH32-2CA0 2DH33-3CA0
a2 25 25 25 25
a3 6 6 5 5
a4 14 14 14 14
a5 10.5 x 14 10.5 x 14 10.5 x 14 10.5 x 14
a6 7 7 7 9
a7 - - - -
a8 - - - -
I4 350 350 460 460
I5 120 120 152.5 152.5
hmax 320 320 360 360
h2 215 215 240 240
h3 70 70 86 86
n1 1) 138 138 155 212
n2 1) 264 264 356 356
n3 227 227 275 275
n4 74 74 101 42
d3 M8 M8 M12 (15 x 22) M12 (15 x 22)
1) Lengths n1 and n2 correspond to the drill hole spacing