Siemens SINUMERIK 840D sl Instruction sheet

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SINUMERIK
SINUMERIK 840D sl
SINUMERIK STEP 7 Toolbox
V14 SP1
Configuration Manual
Printout of the Online Help
05/2017
Preface
Product information
1
Configuring the NCU
2
Programming the PLC
3
Configuring networks
4
Configuring telegrams and
drive units
5
Configuring I/O
6
Tag selection with NC VAR
selector
7
Importing user alarms
8
Safety configuration
9
A5E41846325

Siemens AG
Division Digital Factory
Postfach 48 48
90026 NÜRNBERG
GERMANY
Ⓟ
05/2017 Subject to change
Copyright © Siemens AG 2013 - 2017.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

SINUMERIK STEP 7 Toolbox V14 SP1
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Preface
SINUMERIK documentation
The SINUMERIK documentation is organized in the following categories:
●General documentation
●User documentation
●Manufacturer/service documentation
Additional information
You can find information on the following topics at www.siemens.com/motioncontrol/docu:
●Ordering documentation/overview of documentation
●Additional links to download documents
●Using documentation online (find and search in manuals/information)
Please send any questions about the technical documentation (e.g. suggestions for
improvement, corrections) to the following address:
[e-mail]
My Documentation Manager (MDM)
Under the following link you will find information to individually compile OEM-specific
machine documentation based on the Siemens content:
www.siemens.com/mdm
Training
For information about the range of training courses, refer under:
●www.siemens.com/sitrain
SITRAIN - Siemens training for products, systems and solutions in automation technology
●www.siemens.com/sinutrain
SinuTrain - training software for SINUMERIK
FAQs
You can find Frequently Asked Questions in the Service&Support pages under Product
Support. http://support.automation.siemens.com

Preface
SINUMERIK STEP 7 Toolbox V14 SP1
4Configuration Manual, 05/2017, A5E41846325
SINUMERIK
You can find information on SINUMERIK under the following link:
www.siemens.com/sinumerik
Target group
This publication is aimed at planning and application engineers.
Benefits
The Configuration Manual enables the target group to apply the rules and guidelines to be
observed when configuring products and systems. It helps you select products and
functions.
The Configuration Manual helps the target group to create a system or plant configuration.
Standard scope
This documentation only describes the functionality of the standard version. Additions or
revisions made by the machine tool manufacturer are documented by the machine tool
manufacturer.
Other functions not described in this documentation might be executable in the control. This
does not, however, represent an obligation to supply such functions with a new control or
when servicing.
For the sake of simplicity, this documentation does not contain all detailed information about
all types of the product and cannot cover every conceivable case of installation, operation, or
maintenance.
Technical Support
You will find telephone numbers for other countries for technical support in the Internet under
http://www.siemens.com/automation/service&support
EC Declaration of Conformity
The EC Declaration of Conformity for the EMC Directive can be found on the Internet at:
http://support.automation.siemens.com/WW/view/de/10805517/134200

Preface
SINUMERIK STEP 7 Toolbox V14 SP1
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Fundamental safety instructions
WARNING
Danger to life if the safety instructions and residual risks are not observed
If the safety instructions and residual risks in the associated hardware documentation are
not observed, accidents involving severe injuries or death can occur.
•Observe the safety instructions given in the hardware documentation.
•Consider the residual risks for the risk evaluation.
WARNING
Danger to life or malfunctions of the machine as a result of incorrect or changed
parameterization
As a result of incorrect or changed parameterization, machines can malfunction, which in
turn can lead to injuries or death.
•Protect the parameterization (parameter assignments) against unauthorized access.
•Respond to possible malfunctions by applying suitable measures (e.g. EMERGENCY
STOP or EMERGENCY OFF).

Preface
SINUMERIK STEP 7 Toolbox V14 SP1
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Industrial security
Note
Industrial security
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement
– and continuously maintain – a holistic, state-of-the-art industrial
security concep
t. Siemens products and solutions only represent one component of such a
concept.
The customer is responsible for preventing unauthorized access to its plants, systems,
machines and networks. Systems, machines and components should only be connected to
the
enterprise network or the internet if and to the extent necessary and with appropriate
security measures (e.g. use of firewalls and network segmentation) in place.
Additionally, Siemens’ guidance on appropriate security measures should be taken into
acco
unt. For more information about industrial security, please visit:
Industrial Security (
http://www.siemens.com/industrialsecurity).
Siemens’ products and solutions undergo continuous development to make them more
secure. Siemens strongly recommends to apply product updates as soon as available and to
always use the latest product versions. Use of product versions that are no longer supported,
and failure to apply latest updates may increase customer’s exposure to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed at:
Industrial Security (
http://www.siemens.com/industrialsecurity).
WARNING
Danger to life as a result of unsafe operating states resulting from software manipulation
Software manipulations (e.g. viruses, trojans, malware or worms) can cause unsafe
operating states in your system that may lead to death, serious injury, and property
damage.
•Keep the software up to date.
•Incorporate the automation and drive components into a holistic, state-of-the-art
industrial security concept for the installation or machine.
•Make sure that you include all installed products into the holistic industrial security
concept.
•Protect files stored on exchangeable storage media from malicious software by with
suitable protection measures, e.g. virus scanners.

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Table of contents
Preface ................................................................................................................................................... 3
1 Product information............................................................................................................................... 11
1.1 Validity of the description........................................................................................................11
1.2 Product features......................................................................................................................12
1.3 Installation notes .....................................................................................................................13
1.4 Limitations for use...................................................................................................................15
2 Configuring the NCU ............................................................................................................................. 17
2.1 SINUMERIK NCU ...................................................................................................................17
2.1.1 Structure of SINUMERIK NCU ...............................................................................................17
2.1.2 Insert NCU ..............................................................................................................................17
2.2 Insert NX module ....................................................................................................................21
2.3 Replacing a device or upgrading firmware .............................................................................25
2.3.1 Replacing the NCU .................................................................................................................25
2.3.2 Replacing an NX .....................................................................................................................25
2.3.3 Basic procedure ......................................................................................................................26
2.4 Setting up the communication ................................................................................................28
2.5 Loading and closing the hardware configuration in the PLC ..................................................30
2.6 Creating SINUMERIK PLC archives.......................................................................................33
2.6.1 Creating a SINUMERIK PLC archive......................................................................................33
2.6.2 Available SINUMERIK archive types ......................................................................................36
2.6.3 External tools for SINUMERIK archives .................................................................................37
2.6.4 Creating a PLC hardware upgrade archive ............................................................................38
2.6.5 Creating a PLC commissioning archive..................................................................................39
2.6.6 Creating a PLC reload archive................................................................................................41
3 Programming the PLC........................................................................................................................... 45
3.1 General information about the PLC program..........................................................................45
3.1.1 Introduction .............................................................................................................................45
3.1.2 Execution structure .................................................................................................................45
3.1.3 Using copy templates..............................................................................................................48
3.1.4 Block listing as table ...............................................................................................................52
3.1.5 Blocks with user-specific adaptations .....................................................................................55
3.1.6 Assignment overview ..............................................................................................................56
3.1.7 Generating blocks at runtime on the NCU..............................................................................58
3.2 Opening the PLC basic program system library .....................................................................59
3.3 Adding the PLC basic program...............................................................................................60
3.4 Conflicts when copying blocks................................................................................................63
3.5 Correcting OB1 .......................................................................................................................64

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3.6 Upgrading the PLC basic program......................................................................................... 65
3.7 Copying blocks from one project into another ....................................................................... 67
3.8 Use and handling of groups ................................................................................................... 69
3.9 Create blocks from external sources ..................................................................................... 70
3.10 Exporting PLC symbols for SINUMERIK Operate ................................................................. 72
3.10.1 Creating and loading PLC symbols........................................................................................ 72
3.10.2 Exporting PLC symbols.......................................................................................................... 74
3.10.3 Importing PLC symbols.......................................................................................................... 76
3.11 Edit blocks.............................................................................................................................. 77
4 Configuring networks ............................................................................................................................ 79
4.1 Configuring an Ethernet Interface .......................................................................................... 79
4.2 Configuring PROFIBUS DP ................................................................................................... 80
4.3 Configuring Integrated PROFIBUS (DP Integrated) .............................................................. 82
4.4 Configuring PROFINET ......................................................................................................... 83
4.5 Configuring PROFINET IO with IRT ...................................................................................... 84
4.5.1 Overview ................................................................................................................................ 84
4.5.2 Rules and requirements......................................................................................................... 84
4.5.3 Isochronous-capable modules identification.......................................................................... 86
4.5.4 Configuring isochronous NC-controlled drives ...................................................................... 88
4.5.5 Configuring I/O used by NC isochronously............................................................................ 89
4.5.6 Configuring the NCU.............................................................................................................. 90
4.5.7 Configuring PROFINET IO IRT devices ................................................................................ 92
4.5.8 Configuring IO modules or drive telegrams ........................................................................... 94
4.5.9 Configuring the input delay for digital input modules ............................................................. 96
4.5.10 Configuring sync domains...................................................................................................... 97
4.5.11 Match values between PROFINET IO and PROFIBUS Integrated ....................................... 99
4.5.12 Assigning drive addresses to the NCU machine data ........................................................... 99
4.5.13 Assigning I/O addresses to the NCU machine data ............................................................ 100
5 Configuring telegrams and drive units ..................................................................................................103
5.1 Overview .............................................................................................................................. 103
5.2 Standard telegram configuration.......................................................................................... 104
5.3 Viewing I/O addresses in the TIA Portal .............................................................................. 105
5.4 Changing the addressing schematic.................................................................................... 107
5.5 Resetting telegrams ............................................................................................................. 109
5.6 Displaying or adapting the telegram configuration............................................................... 110
5.6.1 Overview .............................................................................................................................. 110
5.6.2 Calling the telegram configuration ....................................................................................... 111
5.6.3 Structure of the "Telegram configuration" dialog ................................................................. 112
5.6.4 Changing the properties of send telegrams (actual value) .................................................. 113
5.6.5 Changing the properties of receive telegrams (setpoint)..................................................... 116
5.6.6 Adapting the number of drives ............................................................................................. 119
5.7 Available telegram types...................................................................................................... 120
5.7.1 Telegrams for the transfer of standard data (PROFIdrive) .................................................. 120

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5.7.2 Telegrams in SINUMERIK Safety Integrated (SPL) mode ...................................................121
5.7.3 Telegrams for PROFIsafe communication............................................................................122
5.7.4 Telegrams for SIC/SCC communication...............................................................................123
5.8 Adapting I/O start addresses ................................................................................................124
5.8.1 Introduction ...........................................................................................................................124
5.8.2 PROFIdrive telegrams for standard data ..............................................................................126
5.8.3 PROFIdrive telegrams for Safety Integrated (SPL) ..............................................................128
5.8.4 PROFIsafe/PROFIdrive telegrams for Safety Integrated plus (F-PLC) ................................130
5.9 Deviations from the standard I/O addressing schematic ......................................................134
5.9.1 Overview ...............................................................................................................................134
5.9.2 Matching of deviating I/O addresses ....................................................................................135
5.9.2.1 Matching I/O addresses for use of the optimized I/O addressing schematic .......................135
5.9.2.2 Matching user-specific adaptations ......................................................................................136
5.9.3 Viewing messages in the info area .......................................................................................136
5.9.4 Availability of suitable I/O addresses ....................................................................................138
6 Configuring I/O.................................................................................................................................... 139
6.1 Inserting ADI4 module (840 sl) .............................................................................................139
6.2 Installing general station description files for SINUMERIK I/O.............................................142
6.3 Inserting the SINUMERIK I/O module PP72/48 ...................................................................144
6.4 Inserting SINUMERIK MCP/MPP .........................................................................................146
7 Tag selection with NC VAR selector.................................................................................................... 149
7.1 NC VAR selector...................................................................................................................149
7.2 Selecting tags and saving as STL file...................................................................................150
7.3 Adding a tag file (STL) in the TIA Portal ...............................................................................152
8 Importing user alarms ......................................................................................................................... 153
8.1 Overview ...............................................................................................................................153
8.2 Exporting TS files from SINUMERIK Operate ......................................................................154
8.3 Language assignment in language-dependent texts............................................................155
8.4 Enable project languages .....................................................................................................157
8.5 Importing SINUMERIK PLC alarm texts ...............................................................................158
9 Safety configuration ............................................................................................................................ 161
9.1 Introduction ...........................................................................................................................161
9.2 Representation of safety-related resources in the TIA Portal...............................................162
9.3 Changing the Safety Integrated mode ..................................................................................164
9.4 Parameterization of relevant properties................................................................................167
9.5 Availability of I/O addresses at the mode change ................................................................171
9.6 Licensing...............................................................................................................................174
9.6.1 Overview ...............................................................................................................................174
9.6.2 Software options for Safety Integrated (SPL) .......................................................................175
9.6.3 Software options for Safety Integrated plus (F-PLC)............................................................176

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9.7 Configuring Safety Integrated (SPL) .................................................................................... 177
9.7.1 Introduction .......................................................................................................................... 177
9.7.2 Configuring the F-peripherals .............................................................................................. 178
9.7.3 Parameterizing F-input modules .......................................................................................... 180
9.7.4 Configuring drives with F-functions...................................................................................... 181
9.7.5 Parameterizing F-output modules........................................................................................ 183
9.7.6 Configuration of the PROFIsafe addresses (peripherals).................................................... 184
9.7.7 Configuration of the PROFIsafe addresses (drives)............................................................ 188
9.7.8 Parameterizing PROFIsafe telegrams ................................................................................. 191
9.8 Configuring Safety Integrated plus (F-PLC)......................................................................... 192
9.8.1 Introduction .......................................................................................................................... 192
9.8.2 Configuring Safety Integrated plus (F-PLC)......................................................................... 194
9.8.3 Creating a second F-runtime group for Safety Integrated plus (F-PLC).............................. 196
9.8.4 Configuring PROFIsafe........................................................................................................ 198
9.8.5 Checking the PROFIsafe address ....................................................................................... 200
Index ...................................................................................................................................................203

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Product information
1
1.1
Validity of the description
These notes take precedence over statements in other documents.
Please read the notes carefully since important information for installation and use of the
software is included for you.
Notes that were no longer able to be taken into account in the online help can be found
under Limitations for use (Page 15).

Product information
1.2 Product features
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1.2
Product features
SINUMERIK STEP 7 Toolbox V14 SP1 is an option package for SIMATIC STEP 7
Professional V14 SP1 (TIA Portal) with additional setup.
Functional scope
SINUMERIK STEP 7 Toolbox V14 SP1 contains the following tools and functions:
●Supplementation of the hardware catalog with the following modules of the SINUMERIK
840D sl (as of firmware V4.5 SP2 or higher):
–NCU 710.3
–NCU 720.3
–NCU 730.3
–NX10.3
–NX15.3
●Supplement of the hardware catalog to include the ADI4 module
●SINUMERIK basic PLC program
The TIA Portal Toolbox automatically installs the basic PLC program as the system library
"SINUMERIK 840D sl PLC Basic Program". Matching the firmware versions of the
modules, there are different versions of the PLC basic program:
–SINUMERIK 840D sl PLC basic program V4.5.x.x
–SINUMERIK 840D sl PLC basic program V4.7.x.x
–SINUMERIK 840D sl PLC basic program V4.8.x.x
●Export of PLC symbols for SINUMERIK Operate
●Importing SINUMERIK user alarm texts
●Creating SINUMERIK PLC archives
●Support of PROFINET IO IRT for NCK
●Support of SINUMERIK Safety Integrated and Safety Integrated plus
●NC VAR selector (external tool)

Product information
1.3 Installation notes
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1.3
Installation notes
Software requirements
SINUMERIK STEP 7 Toolbox V14 SP1 is a TIA Portal options package, which requires the
following products to be installed:
●SIMATIC STEP 7 Professional V14 SP1
To use the SINUMERIK Safety Integrated plus safety concept, you also need the following
TIA Portal options package:
●SIMATIC Safety V14 SP1
Hardware requirements and other system requirements
All of the hardware and system requirements of SIMATIC STEP 7 Professional V14 SP1
and, if applicable, SIMATIC Safety V14 SP1.
You can find the system requirements of STEP 7 Professional in the following
documentation:
●STEP 7 Professional V14 SP1 System Manual
(https://support.industry.siemens.com/cs/products?search=Systemhandbuch%20STEP%
207%20Professional%20V14&dtp=Manual)
●TIA Portal online help, search term "System requirements STEP 7 Professional"
Installation
Before installing, exit all of the applications (e.g. TIA Portal) and execute the "Start.exe"
setup file in the master directory of the product DVD.
Uninstallation
Via the installation wizard of the TIA Portal, you can uninstall the software, which is entered
in the Windows dialog "Uninstall or change program":
"Control Panel > Programs > Uninstall Program > Siemens Totally Integrated Automation
Portal V14 SP1"
Note
NC VAR selector must be uninstalled separately.

Product information
1.3 Installation notes
SINUMERIK STEP 7 Toolbox V14 SP1
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Product information
1.4 Limitations for use
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1.4
Limitations for use
According to the state of the art, it can admittedly not be excluded - given the complexity of
the software products - that sporadic functional restrictions can occur under the greatly
differing system and application conditions.
In this context, please observe the current boundary conditions, functional restrictions and
workarounds, which you can find in a separate document on the product DVD:
<Product DVD>\Documents\Readme\English\supplementary_conditions_toolbox_V14_SP1_en.pdf

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Configuring the NCU
2
2.1
SINUMERIK NCU
2.1.1
Structure of SINUMERIK NCU
Subcomponents of the NCU
A SINUMERIK NCU always comprises the following integrated subcomponents:
●PLC
●NCK
●CP
●HMI (SINUMERIK Operate)
●SINAMICS Integrated (DRIVE)
These subcomponents are also automatically created when you insert the NCU.
Additional connectable components
Optionally,
the following components can be connected to the NCU:
●NX10.3 and NX15.3 modules
These components are not inserted automatically when inserting an NCU, but must be
integrated manually (Page 21).
2.1.2
Insert NCU
Procedure
In order to insert a SINUMERIK NCU via the portal view into the project, proceed as follows:
1. Go to the portal view and select "Devices and Networks".
2. Click "Add new device".
3. Click the "Controller" button.

Configuring the NCU
2.1 SINUMERIK NCU
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4. Under "Controller > SINUMERIK 840D sl > NCU", select an NCU (in this example, the
"NCU 730.3 PN").

Configuring the NCU
2.1 SINUMERIK NCU
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5. Select the firmware version of the configured NCU in the "Version" drop-down list.
Note
Selecting the firmware version
Note the following information concerning the firmware version:
•
Firmware versions of the configured hardware and the real hardware
Select the firmware version of the configured NCU appropriate for the envisaged
firmware version of the real NCU so that the appropriate tests occur in the TIA Portal.
For a version change of the real NCU, you can adapt the version
in the TIA Portal with
a device replacement (Page 25).
•
Select the firmware version in the project view
If you insert a device via the hardware catalog of the project view, set the firmware
version in the "Information" area.
Note
Safety Integrated plus (F-PLC): Different I/O addresses for telegram 701 in NCU V4.7
(TIA Portal) ad NCU ≥ V4.7 SP2 (machine data)
If you configure an NCU V4.7 (TIA
Portal) but the firmware V4.7 SP2 (or higher) is used
in the actual hardware, the preset I/O addresses from the Siemens telegram 701 in the
TIA Portal do not match those in the machine data (MD1039
3).
•
To establish compatibility with NCU firmware ≥ V4.7 SP2, you can adapt the I/O
addresses in the configuration.
See: Calling the dialog "Cyclic data traffic", Viewing I/O addresses in the TIA Portal,
PROFIsafe/PROFIdrive telegrams for Safety Integrated plus (F-PLC)
•
Alternatively, you can adapt the I/O addresses in the machine data. In this case, your
telegram configuration is considered as user-defined telegram configuration.
See also: Synchronizing user-specific adaptations, PROFIsafe/PROFIdrive telegrams
for Safety Integrated plus (F-PLC)
6. Click "Add".

Configuring the NCU
2.1 SINUMERIK NCU
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Result
The SINUMERIK NCU is created as new device.
Note
Copying and pasting the NCU or the DP master system
You can also copy and insert NCUs within a
project. For this purpose, switch to the network
view or to the topology view of the project view.
The DP master system (PROFIBUS Integrated) cannot be individually copied, pasted or
deleted. It is considered as an integral part of the NCU.
If you copy an
NCU, all integrated subcomponents are also copied, e.g. SINAMICS
Integrated or PROFIBUS Integrated.