Siemens SIPART PS2 User manual

SIPART
Electropneumatic positioners
SIPART PS2 with PROFIBUS PA (6DR55..)
Edition 02/2016
Operating Instructions
Answers for industry.

SIPART
Electropneumatic positioner
SIPART PS2 with PROFIBUS PA
Operating Instructions
6DR55..
02/2016
A5E00127926-AB
Introduction 1
Safety information 2
Description 3
Installing/mounting 4
Connect 5
Operation 6
Commissioning 7
Functional safety 8
Parameter assignment 9
Functions/operations using
PROFIBUS PA 10
Alarm, fault and system
messages 11
Service and maintenance 12
Technical data 13
Dimension drawings 14
Spare parts / accessories /
scope of delivery 15
Appendix A
Abbreviations B

Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified
personnel are those who, based on their training and experience, are capable of identifying risks and avoiding
potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in
this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
Siemens AG
Division Process Industries and Drives
Postfach 48 48
90026 NÜRNBERG
GERMANY
Order number: A5E00127926
Ⓟ 11/2015 Subject to change
Copyright © Siemens AG 2016.
All rights reserved

Table of contents
1 Introduction.................................................................................................................................................13
1.1 Purpose of this documentation...............................................................................................13
1.2 History....................................................................................................................................13
1.3 Purpose..................................................................................................................................14
1.4 Checking the consignment.....................................................................................................14
1.5 Transportation and storage....................................................................................................15
1.6 Product information................................................................................................................15
1.7 Notes on warranty..................................................................................................................15
2 Safety information.......................................................................................................................................17
2.1 Precondition for use...............................................................................................................17
2.2 Warning symbols on the device.............................................................................................17
2.3 Laws and directives................................................................................................................17
2.4 Conformity with European directives......................................................................................17
2.5 Improper device modifications...............................................................................................18
2.6 Requirements for special applications...................................................................................18
2.7 Use in hazardous areas.........................................................................................................19
3 Description..................................................................................................................................................21
3.1 Function.................................................................................................................................21
3.2 Structure.................................................................................................................................21
3.2.1 Design overview.....................................................................................................................21
3.2.2 Nameplate layout...................................................................................................................24
3.2.3 Explanation of Ex information................................................................................................25
3.3 Device components................................................................................................................26
3.3.1 Overview of device components............................................................................................26
3.3.2 Overview of device components (Ex).....................................................................................27
3.3.3 Basic electronics....................................................................................................................28
3.4 Functional principle................................................................................................................28
3.4.1 PROFIBUS system configuration...........................................................................................30
3.4.2 SIMATIC PDM........................................................................................................................31
3.5 PROFIBUS PA.......................................................................................................................31
3.5.1 Overview................................................................................................................................31
3.5.2 Transmission technology.......................................................................................................31
3.5.3 Bus topology..........................................................................................................................32
3.5.4 Properties...............................................................................................................................33
3.5.5 Profile.....................................................................................................................................33
3.5.6 Connection.............................................................................................................................33
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3.5.7 Number of connectable devices.............................................................................................35
3.5.8 Assigning the device addresses.............................................................................................35
4 Installing/mounting......................................................................................................................................37
4.1 Basic safety instructions.........................................................................................................37
4.1.1 Proper mounting.....................................................................................................................40
4.2 Mounting the linear actuator...................................................................................................40
4.3 Mounting the part-turn actuator..............................................................................................45
4.4 Using the positioner in a humid environment.........................................................................50
4.5 Position controllers subjected to fast acceleration or strong vibration...................................51
4.5.1 Introduction locking the setting...............................................................................................51
4.5.2 Procedure locking the setting.................................................................................................52
4.6 External position detection.....................................................................................................53
4.7 Installing the optional modules...............................................................................................54
4.7.1 General information about the installation of option modules................................................54
4.7.1.1 Unsuitable device for the hazardous area..............................................................................54
4.7.1.2 Installing optional modules in the standard and intrinsically safe version..............................54
4.7.1.3 Installing the optional modules in the "flameproof enclosure" version...................................58
4.7.2 Position feedback module......................................................................................................62
4.7.3 Alarm module.........................................................................................................................63
4.7.4 Slit initiator alarm module.......................................................................................................64
4.7.5 Mechanical limit switch module..............................................................................................67
4.7.6 Internal NCS module 6DR4004-5L/-5LE................................................................................70
4.7.7 EMC filter module...................................................................................................................73
4.7.8 Accessories............................................................................................................................76
5 Connect......................................................................................................................................................77
5.1 Basic safety instructions.........................................................................................................77
5.1.1 Improvement of interference immunity...................................................................................80
5.1.2 Interference immunity.............................................................................................................81
5.1.3 Safety shutdown.....................................................................................................................81
5.2 Electrical wiring......................................................................................................................82
5.2.1 Bus cable...............................................................................................................................82
5.2.2 Wiring diagram for basic electronics......................................................................................85
5.2.3 Wiring NCS sensor to EMC filter module...............................................................................86
5.2.4 Connecting the external position detection system to the EMC filter module........................87
5.2.5 Option modules......................................................................................................................90
5.2.5.1 Alarm modules 6DR4004-6A and -8A....................................................................................90
5.2.5.2 Position feedback modules 6DR4004-6J and -8J..................................................................91
5.2.5.3 SIA modules 6DR4004-6G and -8G.......................................................................................91
5.2.5.4 Mechanical limit switch modules 6DR4004-6K and -8K.........................................................92
5.2.6 Option device version M12 connector....................................................................................93
5.2.6.1 M12 connector in the basic device.........................................................................................94
5.2.6.2 M12 connector for connection of the outputs of the alarm module 6DR4004-6A / -8A (-
Z D55)....................................................................................................................................94
5.2.6.3 M12 connector for connecting the outputs of the position feedback module 6DR4004-6J /
8J (-Z D53).............................................................................................................................95
5.2.6.4 M12 connector for connecting the external position detection system (-Z D54)....................95
5.2.6.5 M12 connector for connecting the outputs of the SIA module 6DR4004-6G /-8G (-Z D56)......95
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5.3 Pneumatic connection............................................................................................................96
5.3.1 Pneumatic connection for 6DR55.0/1/2/3..............................................................................96
5.3.2 Integrated pneumatic connection...........................................................................................96
5.3.3 Pneumatic connection for 6DR55.5-0E..................................................................................97
5.3.4 Reaction to failure of auxiliary powers...................................................................................98
5.3.5 Pneumatic connection..........................................................................................................101
5.4 Restrictors............................................................................................................................102
6 Operation..................................................................................................................................................103
6.1 Operating elements..............................................................................................................103
6.1.1 Display.................................................................................................................................103
6.1.2 Buttons.................................................................................................................................104
6.1.3 Firmware version .................................................................................................................105
6.2 Operating modes..................................................................................................................106
6.2.1 Overview of operating modes..............................................................................................106
6.2.2 Changing the operating mode..............................................................................................107
6.2.3 Overview of configuration.....................................................................................................108
6.2.4 Description of operating modes...........................................................................................108
6.2.5 Optimization of controller data.............................................................................................110
7 Commissioning.........................................................................................................................................113
7.1 Basic safety instructions.......................................................................................................113
7.2 Overview..............................................................................................................................115
7.3 Sequence of automatic initialization.....................................................................................116
7.4 Purge air switching...............................................................................................................122
7.5 Commissioning linear actuators...........................................................................................123
7.5.1 Preparing linear actuators for commissioning......................................................................123
7.5.2 Automatic initialization of linear actuators............................................................................124
7.5.3 Manual initialization of linear actuators................................................................................127
7.6 Commissioning part-turn actuators......................................................................................130
7.6.1 Preparing part-turn actuators for commissioning.................................................................130
7.6.2 Automatic initialization of part-turn actuators.......................................................................131
7.6.3 Manual initialization of part-turn actuators...........................................................................133
7.7 Device replacement.............................................................................................................136
8 Functional safety......................................................................................................................................139
8.1 Range of applications for functional safety..........................................................................139
8.2 Safety function.....................................................................................................................139
8.3 Safety Integrity Level (SIL)...................................................................................................140
8.4 Settings................................................................................................................................142
8.5 Safety characteristics...........................................................................................................143
8.6 Maintenance/check..............................................................................................................143
9 Parameter assignment.............................................................................................................................145
9.1 Introduction to parameter assignment section.....................................................................145
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9.2 Tabular overview of the parameters.....................................................................................146
9.2.1 Overview of initialization parameters 1 to 5.........................................................................146
9.2.2 Overview of application parameters 6 to 55.........................................................................147
9.2.3 Overview of advanced diagnostics parameters A to P.........................................................150
9.3 Description of parameters....................................................................................................154
9.3.1 Initialization parameters 1 to 5.............................................................................................154
9.3.1.1 '1.YFCT' Type of actuator....................................................................................................154
9.3.1.2 '2.YAGL' Rated angle of rotation of feedback......................................................................155
9.3.1.3 '3.YWAY' Range of stroke....................................................................................................156
9.3.1.4 '4.INITA' Initialization (automatically)...................................................................................156
9.3.1.5 '5.INITM' Initialization (manual)............................................................................................157
9.3.2 Application parameters 6 to 55............................................................................................157
9.3.2.1 '6.SDIR' Setpoint direction...................................................................................................157
9.3.2.2 '7.TSUP' Setpoint ramp UP / '8.TSDO' Setpoint ramp DOWN.............................................158
9.3.2.3 '9.SFCT' Setpoint function....................................................................................................158
9.3.2.4 '10.SL0' ... '30.SL20' Setpoint turning point..........................................................................159
9.3.2.5 '31.DEBA' Deadband of controller........................................................................................160
9.3.2.6 '32.YA' Manipulated variable limiting Start / '33.YE' Manipulated variable limiting End.......160
9.3.2.7 '34.YNRM' Manipulated variable standardization.................................................................160
9.3.2.8 '35.YDIR' Direction of action of manipulated variable for display and position feedback.....162
9.3.2.9 '36.YCLS' Tight closing with manipulated variable...............................................................162
9.3.2.10 '37.YCDO' Lower value for tight closing / '38.YCUP' Upper value for tight closing..............163
9.3.2.11 '39.BIN1' / '40.BIN2' Function of binary inputs.....................................................................163
9.3.2.12 '41.AFCT' Alarm function.....................................................................................................164
9.3.2.13 '42.A1' / '43.A2' Alarm response threshold...........................................................................166
9.3.2.14 '44.\\FCT' Function fault message........................................................................................166
9.3.2.15 '45.\\TIM' Monitoring time for setting of fault messages.......................................................167
9.3.2.16 '46.\\LIM' Response threshold for fault message.................................................................167
9.3.2.17 '47.\\STRK' Limit monitoring for the number of total strokes................................................168
9.3.2.18 '48.PRST' Preset..................................................................................................................168
9.3.2.19 '49.PNEUM' Fail in place......................................................................................................169
9.3.2.20 '50.XDIAG' Activation of extended diagnostics....................................................................170
9.3.2.21 '51.FSTY' Safety position.....................................................................................................171
9.3.2.22 '52.FSTI' Monitoring time to set the safety position..............................................................172
9.3.2.23 '53.FSVL' Safety setpoint.....................................................................................................172
9.3.2.24 '54.STNR' Station number....................................................................................................172
9.3.2.25 '55.IDENT' Device operating mode (ID No.)........................................................................173
9.3.3 Extended diagnostics parameters A to P.............................................................................173
9.3.3.1 Partial stroke test 'A.\\PST'...................................................................................................173
9.3.3.2 Monitoring of dynamic control valve behavior 'b.\\DEVI'......................................................179
9.3.3.3 Monitoring pneumatic leakage 'C.\\LEAK'............................................................................181
9.3.3.4 Monitoring the stiction (slipstick) 'd.\\STIC'...........................................................................183
9.3.3.5 Monitoring the deadband 'E.\\DEBA'....................................................................................185
9.3.3.6 Monitoring the lower endstop ''F.\\ZERO'.............................................................................186
9.3.3.7 Monitoring the upper endstop 'G.\\OPEN'............................................................................187
9.3.3.8 Monitoring the low limit temperature 'H.\\TMIN'...................................................................189
9.3.3.9 Monitoring the high limit temperature 'J.\\TMAX'..................................................................190
9.3.3.10 Monitoring the number of total strokes 'L.\\STRK'................................................................192
9.3.3.11 Monitoring the number of changes in direction 'O.\\DCHG'.................................................193
9.3.3.12 Monitoring the position average value 'P.\\PAVG'................................................................195
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10 Functions/operations using PROFIBUS PA.............................................................................................199
10.1 System integration...............................................................................................................199
10.2 Acyclic data transfer.............................................................................................................199
10.2.1 Acyclic data transfer using SIMATIC PDM...........................................................................199
10.2.2 'Device' menu.......................................................................................................................200
10.2.2.1 Load to device......................................................................................................................200
10.2.2.2 Load into PG/PC..................................................................................................................200
10.2.2.3 Assign address and TAG.....................................................................................................200
10.2.2.4 Value comparison................................................................................................................200
10.2.2.5 Object properties..................................................................................................................201
10.2.2.6 Calibration report..................................................................................................................202
10.2.2.7 Change log...........................................................................................................................203
10.2.2.8 Wizard..................................................................................................................................204
10.2.2.9 Partial stroke test (PST).......................................................................................................205
10.2.2.10 PST trace characteristic.......................................................................................................205
10.2.2.11 Offline leakage test..............................................................................................................206
10.2.2.12 Maintenance and diagnostics...............................................................................................206
10.2.2.13 Initialization parameters.......................................................................................................207
10.2.2.14 Initialization..........................................................................................................................207
10.2.2.15 Operation.............................................................................................................................208
10.2.2.16 Simulation............................................................................................................................210
10.2.2.17 Date and time in the device..................................................................................................211
10.2.2.18 Write protection....................................................................................................................211
10.2.2.19 Reset parameters in PDM....................................................................................................211
10.2.2.20 Reset parameters on the device..........................................................................................212
10.2.2.21 Reset the field device...........................................................................................................212
10.2.3 'View' menu..........................................................................................................................213
10.2.3.1 Process variables / diagnostics cockpit................................................................................213
10.2.3.2 Starting the lifelist.................................................................................................................214
10.2.4 'Diagnostics' menu...............................................................................................................214
10.2.4.1 Updating diagnostics............................................................................................................214
10.2.4.2 Device diagnostics...............................................................................................................216
10.2.4.3 Maintenance information......................................................................................................217
10.2.4.4 Trend characteristic..............................................................................................................218
10.2.4.5 Histograms...........................................................................................................................218
10.2.4.6 Alarm logbook......................................................................................................................218
10.2.4.7 Characteristic curve.............................................................................................................219
10.3 Cyclic data transfer..............................................................................................................219
10.3.1 Configuration........................................................................................................................219
10.3.2 Useful data through PROFIBUS..........................................................................................222
10.3.2.1 Possible combinations of the useful data.............................................................................223
10.3.2.2 Diagnostics...........................................................................................................................227
10.3.3 Adjustable status (condensed status)..................................................................................228
10.3.3.1 Diagnostics messages in case of deactivated condensed status........................................232
10.3.3.2 Diagnostics messages in case of activated condensed status............................................234
10.3.3.3 Definition of the status..........................................................................................................236
10.3.3.4 Sub-status for deactivated condensed status......................................................................236
10.3.3.5 Sub-status for activated condensed status..........................................................................237
10.3.3.6 List of diagnostics events with status and diagnostics message for deactivated
condensed status.................................................................................................................237
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10.3.3.7 List of diagnostics events with status and diagnostics message for activated condensed
status....................................................................................................................................240
11 Alarm, fault and system messages...........................................................................................................245
11.1 Output of system messages in the display...........................................................................245
11.1.1 System messages during operation.....................................................................................245
11.1.2 System messages before initialization.................................................................................246
11.1.3 System messages during initialization.................................................................................247
11.1.4 System messages when exiting the Configuration mode....................................................249
11.1.5 System messages during operation.....................................................................................250
11.2 Diagnostics...........................................................................................................................252
11.2.1 Display of diagnostics values...............................................................................................252
11.2.2 Saving the diagnostics values..............................................................................................253
11.2.3 Overview of diagnostics values............................................................................................253
11.2.4 Meaning of the diagnostic values.........................................................................................255
11.2.4.1 Diagnostic value '1.STRKS - Number of total strokes'.........................................................255
11.2.4.2 Diagnostic value '2.CHDIR - Number of changes in direction'.............................................255
11.2.4.3 Diagnostic value '3.\\CNT - Number of fault messages'.......................................................255
11.2.4.4 Diagnostic value '4.A1CNT - Number of alarms 1' / '5.A2CNT - Number of alarms 2'.........255
11.2.4.5 Diagnostic value '6.HOURS - Number of operating hours'..................................................256
11.2.4.6 Diagnostic value '7.HOURR - Resettable operating hours counter'.....................................256
11.2.4.7 Diagnostic value '8.WAY - Determined travel'......................................................................256
11.2.4.8 Diagnostic value '9.TUP - Travel time UP' / '10.TDOWN - Travel time DOWN'...................256
11.2.4.9 Diagnostic value '11.LEAK - Leakage test'..........................................................................257
11.2.4.10 Diagnostic value '12.PST - Monitoring of partial stroke test'................................................258
11.2.4.11 Diagnostic value '13.PRPST' - Time since last partial stroke test'.......................................259
11.2.4.12 Diagnostic value '14.NXPST - Time until next partial stroke test'........................................259
11.2.4.13 Diagnostic value '15.DEVI - General control valve fault'......................................................259
11.2.4.14 Diagnostic value '16.ONLK - Pneumatic leakage'................................................................259
11.2.4.15 Diagnostic value '17.STIC - Stiction (slipstick)'....................................................................260
11.2.4.16 Diagnostic value '18.ZERO - Lower endstop'.......................................................................260
11.2.4.17 Diagnostic value '19.OPEN - Upper endstop'......................................................................260
11.2.4.18 Diagnostic value '20.PAVG - Average value of position'......................................................261
11.2.4.19 Diagnostic value '21.P0 - Potentiometer value of lower endstop (0%)' / '22.P100 -
Potentiometer value of upper endstop (100%)'....................................................................261
11.2.4.20 Diagnostic value '23.IMPUP - Impulse length UP' / '24.IMPDN - Impulse length DOWN'....263
11.2.4.21 Diagnostic value '25.PAUTP - Pulse interval'.......................................................................263
11.2.4.22 Diagnostic value '26.DBUP - Deadband UP' / '27.DBDN - Deadband DOWN'....................263
11.2.4.23 Diagnostic value '28.SSUP - Slow step zone UP' / '29.SSDN - Slow step zone DOWN'.....263
11.2.4.24 Diagnostic value '30.TEMP - Current temperature'..............................................................264
11.2.4.25 Diagnostic value '31.TMIN - Minimum temperature' / '32.TMAX - Maximum temperature'....264
11.2.4.26 Diagnostic value '33.T1' ... '41.T9' - Number of operating hours in the temperature range
1 to 9....................................................................................................................................264
11.2.4.27 Diagnostic value '42.VENT1' / '43.VENT2' ..........................................................................264
11.2.4.28 Diagnostic value '44.VEN1R' / '45.VEN2R'..........................................................................265
11.2.4.29 Diagnostic value '46.STORE - Save maintenance data'......................................................266
11.2.4.30 Diagnostic value '47.PRUP - Prediction UP' / '48.PRDN - Prediction DOWN'.....................266
11.2.4.31 Diagnostic value '49.WT00' ... '56.WT95' - Number of operating hours in the travel range
WT00 to WT95.....................................................................................................................266
11.3 Online diagnostics................................................................................................................267
11.3.1 Overview of online diagnostics.............................................................................................267
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11.3.2 Overview of error codes.......................................................................................................268
11.3.3 XDIAG parameter ................................................................................................................269
11.3.4 Meaning of error codes........................................................................................................270
11.3.4.1 1 Remaining control deviation..............................................................................................270
11.3.4.2 2 Device not in "Automatic" mode........................................................................................270
11.3.4.3 3 Binary input BIN1 or BIN2 active.......................................................................................270
11.3.4.4 4 Monitoring the number of total strokes..............................................................................270
11.3.4.5 5 Monitoring the number of changes in direction.................................................................271
11.3.4.6 6 Monitoring the lower endstop / 7 Monitoring the upper endstop.......................................271
11.3.4.7 8 Monitoring deadband........................................................................................................271
11.3.4.8 9 Partial stroke test..............................................................................................................271
11.3.4.9 10 Monitoring of dynamic control valve behavior.................................................................272
11.3.4.10 11 Monitoring the pneumatic leakage..................................................................................272
11.3.4.11 12 Monitoring of stiction (slipstick).......................................................................................272
11.3.4.12 13 Monitoring the lower limit temperature............................................................................272
11.3.4.13 14 Monitoring the upper limit temperature...........................................................................272
11.3.4.14 15 Monitoring the position average value............................................................................272
11.3.4.15 16 Monitoring the plausibility of values for the partial stroke test.........................................272
11.4 Fault correction....................................................................................................................273
11.4.1 Fault identification................................................................................................................273
11.4.2 Remedial measures table 1.................................................................................................273
11.4.3 Remedial measures table 2.................................................................................................274
11.4.4 Remedial measures table 3.................................................................................................275
11.4.5 Corrective measures Table 4...............................................................................................275
11.4.6 Remedial measures table 5.................................................................................................276
12 Service and maintenance.........................................................................................................................277
12.1 Basic safety instructions.......................................................................................................277
12.2 Cleaning of the screens.......................................................................................................278
12.2.1 Positioners with Makrolon enclosure 6DR5..0, aluminum enclosure 6DR5..3, and
flameproof aluminum enclosure 6DR5..5.............................................................................278
12.2.2 Positioners with stainless steel enclosure 6DR5..2, flameproof stainless steel enclosure
6DR5..6, and narrow aluminum enclosure 6DR5..1.............................................................279
12.3 Replacing the basic electronics with the "Fail in Place" function.........................................280
12.4 Repair/Upgrading.................................................................................................................280
12.5 Return procedure.................................................................................................................281
12.6 Disposal...............................................................................................................................281
13 Technical data..........................................................................................................................................283
13.1 Rated conditions..................................................................................................................283
13.2 Pneumatic data....................................................................................................................284
13.3 Construction.........................................................................................................................284
13.4 Controller..............................................................................................................................286
13.5 Certificates, approvals, explosion protection........................................................................287
13.6 Electrical specifications........................................................................................................288
13.7 Technical data for natural gas as actuator medium.............................................................290
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13.8 Option modules....................................................................................................................291
13.8.1 Alarm module.......................................................................................................................291
13.8.2 Position feedback module....................................................................................................292
13.8.3 SIA module...........................................................................................................................293
13.8.4 Mechanical limit switch module............................................................................................294
13.8.5 EMC filter module.................................................................................................................295
13.8.6 NCS 6DR4004-.N.20 and 6DR4004-.N.30...........................................................................296
13.8.7 Internal NCS modules 6DR4004-5L and 6DR4004-5LE......................................................297
13.8.8 External position sensing system.........................................................................................297
13.8.8.1 Rated conditions for external position detection system......................................................297
13.8.8.2 Construction for external position detection system.............................................................298
13.8.8.3 Certificates, approvals, explosion protection for external position detection system...........298
14 Dimension drawings.................................................................................................................................301
14.1 Positioner in non-flameproof enclosure................................................................................301
14.2 Terminal strip for positioners with Makrolon enclosure 6DR5..0 and aluminum enclosure
6DR5..3................................................................................................................................302
14.3 Positioner with flameproof enclosure...................................................................................303
15 Spare parts / accessories / scope of delivery...........................................................................................305
15.1 Order data............................................................................................................................305
15.2 Overview..............................................................................................................................305
15.3 Spare parts...........................................................................................................................306
15.4 Scope of delivery of external position detection system......................................................307
15.5 Scope of delivery of mechanical limit switch module...........................................................308
15.6 Scope of delivery EMC filter module ...................................................................................308
15.7 Accessories..........................................................................................................................309
A Appendix...................................................................................................................................................311
A.1 Operation with boosters.......................................................................................................311
A.2 Certificates...........................................................................................................................312
A.3 Technical support.................................................................................................................312
B Abbreviations............................................................................................................................................313
B.1 Abbreviations for positioners................................................................................................313
B.2 Abbreviations for functional safety.......................................................................................314
Glossary...................................................................................................................................................317
Index.........................................................................................................................................................325
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Introduction 1
1.1 Purpose of this documentation
These instructions contain all information required to commission and use the device. Read
the instructions carefully prior to installation and commissioning. In order to use the device
correctly, first review its principle of operation.
The instructions are aimed at persons mechanically installing the device, connecting it
electronically, configuring the parameters and commissioning it, as well as service and
maintenance engineers.
1.2 History
This history establishes the correlation between the current documentation and the valid
firmware of the device.
The documentation of this edition applies to the following firmware:
Edition Firmware code
02/2016 FW 6.00.00 or higher
The most important changes in the documentation as compared to the respective previous
edition are given in the following table.
Edition Note
02/2016 1. Section Installing/mounting (Page 37) > Simpler commissioning of part-turn actuators
using coupling wheel with two pins.
2. New parameters and values in section Parameter assignment (Page 145):
– 1.YFCT - Actuator > Initialization of actuators with inverted direction of action is
now possible. Linear actuator > Mounting with carrier pin on actuator stem using
'FWAY/-FWAY' parameter value is now possible.
– 48.PRST - Preset > Resetting of individual parameter groups is now possible.
– 49.PNEUM > Fail in place function can now be activated with appropriate pneumatic
system.
3. New functions for the diagnostics parameters > section Partial stroke test 'A.\\PST'
(Page 173):
– A5.RPMD and A6.RPRT > Partial stroke test is now possible in ramp mode.
– A7.FLBH > Response following failed PST can now be defined.
4. New functions for the diagnostics values in section Diagnostics (Page 252):
– 7.HOURR > Resettable operating hours counter added.
– 11.LEAK > Offline leakage test added.
– 21.P0 and 22.P100 > Modification of upper and lower endstops now possible
without initialization.
– 25.PAUTP > Adjustable pulse pause added.
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1.3 Purpose
The electropneumatic positioner is used for the continuous control of process valves with
pneumatic drives in the following industries.
● Chemicals
● Oil and gas
● Energy production
● Food and beverages
● Pulp and paper
● Water/waste water
● Pharmaceutical industry
● Offshore plants
Operate the device according to the specifications in section "Technical data (Page 283)".
For additional information, refer to the operating instructions for the device.
1.4 Checking the consignment
1. Check the packaging and the delivered items for visible damage.
2. Report any claims for damages immediately to the shipping company.
3. Retain damaged parts for clarification.
4. Check the scope of delivery by comparing your order to the shipping documents for
correctness and completeness.
WARNING
Using a damaged or incomplete device
Danger of explosion in hazardous areas.
● Do not use damaged or incomplete devices.
Introduction
1.4 Checking the consignment
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1.5 Transportation and storage
To guarantee sufficient protection during transport and storage, observe the following:
● Keep the original packaging for subsequent transportation.
● Devices/replacement parts should be returned in their original packaging.
● If the original packaging is no longer available, ensure that all shipments are properly
packaged to provide sufficient protection during transport. Siemens cannot assume liability
for any costs associated with transportation damages.
CAUTION
Insufficient protection during storage
The packaging only provides limited protection against moisture and infiltration.
● Provide additional packaging as necessary.
Special conditions for storage and transportation of the device are listed in Technical data
(Page 283).
1.6 Product information
The programming manual is an integral part of the CD, which is either supplied or can be
ordered. The programming manual is also available on the Siemens homepage.
On the CD, you will also find the catalog extract with the ordering data, the Software Device
Install for SIMATIC PDM for additional installation, and the required software.
See also
SIPART PS2 product information (http://www.siemens.com/sipartps2)
Process instrumentation catalog (http://www.siemens.com/processinstrumentation/catalogs)
1.7 Notes on warranty
The contents of this manual shall not become part of or modify any prior or existing agreement,
commitment or legal relationship. The sales contract contains all obligations on the part of
Siemens as well as the complete and solely applicable warranty conditions. Any statements
regarding device versions described in the manual do not create new warranties or modify the
existing warranty.
The content reflects the technical status at the time of publishing. Siemens reserves the right
to make technical changes in the course of further development.
Introduction
1.7 Notes on warranty
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Introduction
1.7 Notes on warranty
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Safety information 2
2.1 Precondition for use
This device left the factory in good working condition. In order to maintain this status and to
ensure safe operation of the device, observe these instructions and all the specifications
relevant to safety.
Observe the information and symbols on the device. Do not remove any information or symbols
from the device. Always keep the information and symbols in a completely legible state.
2.2 Warning symbols on the device
Symbol Meaning
Consult operating instructions
2.3 Laws and directives
Observe the test certification, provisions and laws applicable in your country during connection,
assembly and operation. These include, for example:
● National Electrical Code (NEC - NFPA 70) (USA)
● Canadian Electrical Code (CEC) (Canada)
Further provisions for hazardous area applications are for example:
● IEC 60079-14 (international)
● EN 60079-14 (EC)
2.4 Conformity with European directives
The CE marking on the device shows conformity with the regulations of the following European
guidelines:
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Electromagnetic Compatibili‐
ty EMC
2004/108/EC
Directive of the European Parliament and of the Council on the
approximation of the laws of the Member States relating to elec‐
tromagnetic compatibility and repealing Directive 89/336/EEC.
Atmosphère explosible
ATEX
94/9/EC
Directive of the European Parliament and the Council on the ap‐
proximation of the laws of the Member States concerning equip‐
ment and protective systems intended for use in potentially ex‐
plosive atmospheres.
LVD 2006/95/EC Directive of the European Parliament and of the Council of the
harmonisation of the laws of Member States relating to electrical
equipment designed for use within certain voltage limits.
The applied standards can be found in the EC conformity declaration of the device.
See also
Certificates (http://www.siemens.com/processinstrumentation/certificates)
2.5 Improper device modifications
WARNING
Improper device modifications
Danger to personnel, system and environment can result from modifications to the device,
particularly in hazardous areas.
● Only carry out modifications that are described in the instructions for the device. Failure
to observe this requirement cancels the manufacturer's warranty and the product
approvals.
2.6 Requirements for special applications
Due to the large number of possible applications, each detail of the described device versions
for each possible scenario during commissioning, operation, maintenance or operation in
systems cannot be considered in the instructions. If you need additional information not
covered by these instructions, contact your local Siemens office or company representative.
Note
Operation under special ambient conditions
We highly recommend that you contact your Siemens representative or our application
department before you operate the device under special ambient conditions as can be
encountered in nuclear power plants or when the device is used for research and development
purposes.
Safety information
2.6 Requirements for special applications
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2.7 Use in hazardous areas
Qualified personnel for hazardous area applications
Persons who install, connect, commission, operate, and service the device in a hazardous
area must have the following specific qualifications:
● They are authorized, trained or instructed in operating and maintaining devices and systems
according to the safety regulations for electrical circuits, high pressures, aggressive, and
hazardous media.
● They are authorized, trained, or instructed in carrying out work on electrical circuits for
hazardous systems.
● They are trained or instructed in maintenance and use of appropriate safety equipment
according to the pertinent safety regulations.
WARNING
Unsuitable device for the hazardous area
Danger of explosion.
● Only use equipment that is approved for use in the intended hazardous area and labelled
accordingly.
WARNING
Loss of safety of device with type of protection "Intrinsic safety Ex i"
If the device has already been operated in non-intrinsically safe circuits or the electrical
specifications have not been observed, the safety of the device is no longer ensured for use
in hazardous areas. There is a danger of explosion.
● Connect the device with type of protection "Intrinsic safety" solely to an intrinsically safe
circuit.
● Observe the specifications for the electrical data on the certificate and/or in Chapter
"Technical data".
Safety information
2.7 Use in hazardous areas
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Safety information
2.7 Use in hazardous areas
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