Siemens SIMATIC IPC477D User manual

SIMATIC IPC477D, IPC477D PRO
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SIMATIC
Industrial PC
SIMATIC IPC477D, IPC477D PRO
Operating Instructions
07/2015
A5E31347228
-AD
Preface
Overview
1
Safety instructions
2
Mounting and connecting the
device
3
Commissioning the device
4
Operating the device and
device functions
5
Expanding the device and
assigning device parameters
6
Maintaining and servicing
your device
7
Technical information
8
Technical support
A
List of abbreviations
B

Siemens AG
Division Digital Factory
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E31347228-AD
Ⓟ
06/2015 Subject to change
Copyright © Siemens AG 2015.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maint
enance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

SIMATIC IPC477D, IPC477D PRO
Operating Instructions, 07/2015, A5E31347228-AD 3
Preface
Purpose of the Operating Instructions
These operating instructions contain all the information you need for the commissioning and
operation of the SIMATIC IPC477D.
It is intended both for programming and testing personnel who commission the device and
connect it with other units (automation systems, programming devices), as well as for service
and maintenance personnel who install add-ons or carry out fault/error analyses.
Basic knowledge required
A solid background in personal computers and Microsoft operating systems is required to
understand this manual. General knowledge in the field automation control engineering is
recommended.
Scope of the operating instructions
These operating instructions apply to "SIMATIC IPC477D" industrial PCs with article
numbers 6AV724..... (built-in unit) and 6AV725... (PRO device)
Scope of this documentation
The documentation for the IPC includes the following:
●Product information, e.g. "Important notes on your device"
●Quick Install Guide SIMATIC IPC477D
●Quick Install Guide SIMATIC IPC477D PRO
●Operating Instructions SIMATIC IPC477D, IPC477D PRO
The PDF version of the documentation is supplied with the device on the
"Documentation and Drivers" CD/DVD.
Conventions
In these operating instructions, "device" is used as the standard term for
"SIMATIC IPC477D" (built-in unit) or "SIMATIC IPC477D PRO" (PRO device). "CP" is used
as an abbreviation for "CP 1616 onboard" (for PROFINET) or "CP 5622" (for PROFIBUS).
In these operating instructions, the terms "Windows Embedded Standard 7 P" and "Windows
Embedded Standard 7 E" are also abbreviated with the term "Windows Embedded
Standard". "Windows 7" is used as an abbreviation for "Windows 7 Ultimate".

Preface
SIMATIC IPC477D, IPC477D PRO
4Operating Instructions, 07/2015, A5E31347228-AD
A touch device generally refers to a device with a capacitive multi-touch screen or a resistive
single touch screen. Touch screen is the general term for a resistive single touch screen or a
capacitive multi-touch screen.
Note
A note is important information about the product, handling the product or a reference to
specific sections of the documentation that require special consideration.
History
The following editions of these operating instructions have already been published:
Edition
Comments
01/2013
First edition
07/2013
Amendments and corrections
06/2014
Description of devices with capacitive multi-touch screen
11/2014
Update with IPC Wizard 2.1 and corrections
07/2015
Description of the PRO device: fully enclosed, support arm / stand mounting

SIMATIC IPC477D, IPC477D PRO
Operating Instructions, 07/2015, A5E31347228-AD 5
Table of contents
Preface ................................................................................................................................................... 3
1 Overview............................................................................................................................................... 11
1.1 Product description .................................................................................................................11
1.2 Design of the built-in units ......................................................................................................14
1.2.1 Devices with resistive single touch screen .............................................................................14
1.2.2 Devices with capacitive multi-touch screen ............................................................................15
1.2.3 Touch/Key devices with resistive single touch screen............................................................16
1.2.4 Devices with expansions ........................................................................................................17
1.2.4.1 Devices with DVD drive ..........................................................................................................17
1.2.4.2 Devices with PCIe card...........................................................................................................18
1.2.4.3 Devices with PCIe card and with DVD drive...........................................................................19
1.2.5 Operator controls or touch/key devices with resistive single-touch screen ............................20
1.2.6 Interfaces and operator controls for devices with 24 V DC power supply ..............................21
1.2.7 Interfaces and operator controls for devices with 240 V AC power supply ............................22
1.3 Design of the PRO device ......................................................................................................23
1.3.1 Structure of the basic adapter.................................................................................................24
1.3.2 Interfaces and operator controls for PRO device ...................................................................24
1.4 Accessory kit...........................................................................................................................25
1.5 Accessories.............................................................................................................................25
2 Safety instructions................................................................................................................................. 29
2.1 General safety instructions .....................................................................................................29
2.2 Notes on usage.......................................................................................................................32
3 Mounting and connecting the device ..................................................................................................... 35
3.1 Preparing for mounting ...........................................................................................................35
3.1.1 Checking the delivery package...............................................................................................35
3.1.2 Device identification data........................................................................................................36
3.1.3 Built-in unit ..............................................................................................................................38
3.1.3.1 Permitted mounting positions .................................................................................................38
3.1.3.2 Preparing the mounting cutout................................................................................................39
3.1.3.3 Labeling the function keys ......................................................................................................41
3.1.4 PRO device.............................................................................................................................43
3.1.4.1 Permitted mounting positions .................................................................................................43
3.2 Installing the built-in unit .........................................................................................................43
3.2.1 Installation guidelines..............................................................................................................43
3.2.2 Mounting clips or mounting brackets, position for IP65-compliant installation .......................45
3.2.3 Mounting the device with mounting clips ................................................................................47
3.2.4 Mounting the device with mounting brackets..........................................................................48
3.2.5 Position of the mounting clips for IP66-complaint installation.................................................50
3.3 Mounting the PRO device.......................................................................................................51

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SIMATIC IPC477D, IPC477D PRO
6Operating Instructions, 07/2015, A5E31347228-AD
3.4 Connecting the device ........................................................................................................... 54
3.4.1 Notes on connecting .............................................................................................................. 54
3.4.2 Power supply built-in unit ....................................................................................................... 56
3.4.2.1 Connecting the protective earth............................................................................................. 56
3.4.2.2 Connect 100-240 VAC power supply..................................................................................... 57
3.4.2.3 Connecting the terminal ......................................................................................................... 60
3.4.2.4 Connecting the 24 V DC power supply.................................................................................. 61
3.4.3 Power supply PRO device ..................................................................................................... 62
3.4.3.1 Opening and closing the terminal compartment cover .......................................................... 62
3.4.3.2 Connecting the PE conductor of the PRO device.................................................................. 64
3.4.3.3 Connecting the 24 V DC power supply PRO device.............................................................. 65
3.4.4 Connecting peripheral equipment .......................................................................................... 66
3.4.5 Connecting the device to networks........................................................................................ 67
3.4.6 PROFINET ............................................................................................................................. 68
3.4.7 Securing cables on the built-in unit ........................................................................................ 70
3.4.7.1 Attaching PROFINET strain relief .......................................................................................... 71
3.4.8 Securing the cables on the PRO device ................................................................................ 72
4 Commissioning the device .................................................................................................................... 73
4.1 General information on commissioning ................................................................................. 73
4.2 Initial commissioning.............................................................................................................. 74
4.3 Windows Action Center.......................................................................................................... 75
4.4 Notes on various device configurations ................................................................................. 75
4.4.1 SIMATIC IPC Wizard 2.1 ....................................................................................................... 75
4.4.1.1 System requirements ............................................................................................................. 76
4.4.1.2 Installing IPC Wizard.............................................................................................................. 77
4.4.2 Notes on the DVD burner....................................................................................................... 78
5 Operating the device and device functions ............................................................................................ 79
5.1 Operator input options ........................................................................................................... 79
5.2 Operating a device with resistive single touch screen ........................................................... 80
5.3 Operating a capacitive multi-touch screen device and PRO device...................................... 81
5.4 Operating a touch/key device ................................................................................................ 82
5.5 IPC Wizard functions ............................................................................................................. 85
5.6 Extended device functions ..................................................................................................... 86
5.6.1 Monitoring functions............................................................................................................... 86
5.6.1.1 Overview of the monitoring functions..................................................................................... 86
5.6.1.2 Temperature monitoring/display ............................................................................................ 86
5.6.1.3 Watchdog (WD)...................................................................................................................... 87
5.6.1.4 Battery monitoring.................................................................................................................. 88
5.6.2 Enhanced Write Filter ............................................................................................................ 88
5.6.3 File Based Write Filter (FBWF).............................................................................................. 90
5.6.4 Buffer memory MRAM ........................................................................................................... 92
5.6.5 Active Management Technology (AMT) ................................................................................ 92
5.6.6 Trusted Platform Modul (TPM)............................................................................................... 94

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Operating Instructions, 07/2015, A5E31347228-AD 7
6 Expanding the device and assigning device parameters........................................................................ 95
6.1 Opening the device .................................................................................................................95
6.1.1 Opening the built-in unit ..........................................................................................................95
6.1.2 Opening and closing the backplane cover PRO device .........................................................97
6.2 Installing and removing a memory module .............................................................................99
6.3 Removing a PCIe card (built-in units with PCIe card without DVD drive) ............................101
6.4 Removing a PCIe card (built-in units with PCIe card and DVD drive)..................................103
6.5 Installing and removing a DVD drive (built-in unit only)........................................................103
6.6 Installing and removing a CFast card ...................................................................................105
6.6.1 Installing and removing a CFast card (external slot) ............................................................105
6.6.2 Installing and removing a CFast card (internal slot) .............................................................106
7 Maintaining and servicing your device ................................................................................................. 109
7.1 Maintenance .........................................................................................................................109
7.2 Repair information.................................................................................................................109
7.3 Cleaning the Device Front ....................................................................................................112
7.4 Installing and removing hardware.........................................................................................113
7.4.1 Built-in unit ............................................................................................................................113
7.4.1.1 Replacing back-up battery (device with 12" display) ............................................................113
7.4.1.2 Replacing back-up battery (devices with 15", 19" or 22" display) ........................................114
7.4.1.3 Replacing SSD (device with 12" display)..............................................................................115
7.4.1.4 Replacing the SSD (devices with 15", 19" or 22" display)....................................................116
7.4.1.5 Replacing HDD .....................................................................................................................118
7.4.2 PRO device...........................................................................................................................119
7.4.2.1 Replacing the backup battery (PRO device) ........................................................................119
7.4.2.2 Replacing the SSD (PRO device).........................................................................................120
7.5 Installing the software ...........................................................................................................121
7.5.1 Reinstalling the operating system.........................................................................................121
7.5.1.1 General installation procedure..............................................................................................121
7.5.1.2 Restoring the factory state of the software using the Restore DVD .....................................122
7.5.1.3 Windows 7 ............................................................................................................................123
7.5.1.4 Windows Embedded Standard .............................................................................................126
7.5.2 Partitioning data media .........................................................................................................127
7.5.2.1 Partitioning in Windows Embedded Standard 7 ...................................................................127
7.5.2.2 Partitioning in Windows 7 Ultimate .......................................................................................127
7.5.2.3 Adapting partitions in Windows 7 Ultimate and Windows Embedded Standard 7 ...............128
7.5.3 Installing drivers and software ..............................................................................................129
7.5.4 Update installation ................................................................................................................129
7.5.4.1 Updating the operating system .............................................................................................129
7.5.4.2 Installing or updating application programs and drivers .......................................................130
7.5.4.3 CP 1616 onboard..................................................................................................................130
7.5.5 Backing up data ....................................................................................................................130
7.6 Recycling and disposal .........................................................................................................130

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SIMATIC IPC477D, IPC477D PRO
8Operating Instructions, 07/2015, A5E31347228-AD
8 Technical information...........................................................................................................................131
8.1 Certificates and approvals ................................................................................................... 131
8.2 Directives and declarations.................................................................................................. 132
8.2.1 ESD guideline ...................................................................................................................... 133
8.3 Dimension drawings............................................................................................................. 135
8.3.1 Dimension drawing of 15" device with capacitive multi-touch screen ................................. 135
8.3.2 Dimension drawing of 19" device with capacitive multi-touch screen ................................. 136
8.3.3 Dimension drawing of 22" device with capacitive multi-touch screen ................................. 137
8.3.4 Dimension drawing 19" PRO device with capacitive multi-touch screen............................. 138
8.3.5 Dimension drawing of 12" device with resistive single-touch screen .................................. 139
8.3.6 Dimension drawing of 15" device with resistive single-touch screen .................................. 140
8.3.7 Dimension drawing of 19" device with resistive single-touch screen .................................. 141
8.3.8 Dimension drawing of 22" device with resistive single-touch screen .................................. 142
8.3.9 Dimension drawing of 15" touch/key device with resistive single-touch screen .................. 143
8.3.10 Dimension drawing of labeling strips ................................................................................... 144
8.4 Technical specifications ....................................................................................................... 145
8.4.1 Built-in unit ........................................................................................................................... 145
8.4.1.1 General technical specifications .......................................................................................... 145
8.4.1.2 Environmental conditions..................................................................................................... 149
8.4.2 PRO device.......................................................................................................................... 152
8.4.2.1 General specifications PRO device ..................................................................................... 152
8.4.2.2 Ambient conditions PRO device .......................................................................................... 155
8.4.2.3 Information on insulation tests, protection class and degree of protection.......................... 156
8.4.2.4 Rated voltages ..................................................................................................................... 156
8.4.3 Power requirements of the components .............................................................................. 157
8.4.4 Integrated DC power supply ................................................................................................ 157
8.4.5 AC voltage supply ................................................................................................................ 158
8.5 Hardware descriptions ......................................................................................................... 159
8.5.1 External ports ....................................................................................................................... 159
8.5.1.1 COM1/COM2 ....................................................................................................................... 159
8.5.1.2 CFast.................................................................................................................................... 159
8.5.1.3 DisplayPort........................................................................................................................... 160
8.5.1.4 DVI-I ..................................................................................................................................... 161
8.5.1.5 Ethernet................................................................................................................................ 162
8.5.1.6 USB 3.0 port......................................................................................................................... 162
8.5.1.7 USB 2.0................................................................................................................................ 163
8.5.1.8 PROFIBUS........................................................................................................................... 163
8.5.1.9 PROFINET ........................................................................................................................... 164
8.5.2 Internal ports ........................................................................................................................ 164
8.5.2.1 PCIe card ............................................................................................................................. 164
8.5.3 System resources ................................................................................................................ 166
8.5.3.1 Currently allocated system resources.................................................................................. 166
8.5.3.2 Assignment of system resources ......................................................................................... 166
8.5.4 I/O Address Areas................................................................................................................ 167
8.5.4.1 Overview of the internal module registers ........................................................................... 167
8.5.4.2 Watchdog trigger register (read only, address 066h) .......................................................... 167
8.5.4.3 Watchdog enable register / 066h select register (read/write, address 062h) ...................... 168
8.5.4.4 Battery status register (read-only, address 50Ch) ............................................................... 169
8.5.4.5 MRAM address register ....................................................................................................... 169
8.5.5 CP 1616 onboard communications processor..................................................................... 169

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Operating Instructions, 07/2015, A5E31347228-AD 9
8.5.5.1 Introduction ...........................................................................................................................169
8.5.5.2 Firmware Loader...................................................................................................................171
8.5.5.3 Further actions in STEP 7/NCM PC .....................................................................................173
8.6 BIOS description ...................................................................................................................173
8.6.1 Overview ...............................................................................................................................173
8.6.2 Opening the BIOS selection menu .......................................................................................174
8.6.3 Configuration.........................................................................................................................175
8.6.4 Exit menu ..............................................................................................................................176
8.6.5 General BIOS Setup settings................................................................................................177
8.6.6 BIOS update .........................................................................................................................181
8.6.7 Alarm, error and system messages ......................................................................................182
8.7 Active Management Technology (AMT) ...............................................................................182
8.7.1 Introduction ...........................................................................................................................182
8.7.2 Overview of AMT ..................................................................................................................183
8.7.3 Enabling Intel® AMT / basic configuration............................................................................184
8.7.4 Resetting the Intel® AMT to the default settings and disabling AMT ...................................185
8.7.5 Determining the network address .........................................................................................185
8.7.6 Forcing user consent ............................................................................................................186
8.8 Functional scope in Windows ...............................................................................................187
8.8.1 Windows Embedded Standard 7 ..........................................................................................187
A Technical support................................................................................................................................ 189
A.1 Service and support ..............................................................................................................189
A.2 Problem solving ....................................................................................................................189
A.3 Notes on the use of third-party modules...............................................................................191
B List of abbreviations ............................................................................................................................ 193
Glossary ............................................................................................................................................. 199
Index................................................................................................................................................... 207

Table of contents
SIMATIC IPC477D, IPC477D PRO
10 Operating Instructions, 07/2015, A5E31347228-AD

SIMATIC IPC477D, IPC477D PRO
Operating Instructions, 07/2015, A5E31347228-AD 11
Overview
1
1.1
Product description
Features
The SIMATIC IPC477D provides high-level industrial functionality.
●Compact design
●Maintenance-free operation
●Rugged
In addition to the established display sizes, the range has been extended by the PRO device
with all-round IP65 degree of protection; the device not only impresses with its ease of
servicing, but also with its sophisticated design and low mounting depth.
Device variants
The delivery note contains information on the precise scope of functions and product
package for your device.
The SIMATIC IPC477D is available in the following device variants, which differ in regard to
the display size, operating method and optional expansions:

Overview
1.1 Product description
SIMATIC IPC477D, IPC477D PRO
12 Operating Instructions, 07/2015, A5E31347228-AD
Built-in units with capacitive multi-touch screen
●Display:
–15.6'' display, resolution: 1366 x 768 pixels
–19'' display, resolution: 1366 x 768 pixels
–22'' display, resolution: 1920 x 1080 pixels
●with DVD drive
●with PCIe slot
●with DVD drive and PCIe slot
PRO device with capacitive multi-touch screen
●Display:
–19" display, resolution: 1366 x 768 pixels
●Can be optionally mounted on a support arm or stand
●A base adapter and adapter sets that can be ordered separately support mounting
systems from various manufacturers.
●Fully dust-proof and splash-proof with IP65 degree of protection and Enclosure Type
4X / 12 (indoor use only)
●With SSD:
The following options are not available for PRO devices:
●Hard disk drive
●DVD drive
●PCI expansion
●2nd COM interface
●230 V AC power supply
Devices with resistive single touch screen
●Display:
–12'' display, resolution: 1280 x 800 pixels
–15'' display, resolution: 1280 x 800 pixels
–19'' display, resolution: 1366 x 768 pixels
–22'' display, resolution: 1920 x 1080 pixels
●with DVD drive (not for device with 12" display)
●with PCIe slot (not for device with 12" display)
●with DVD drive and PCIe slot (not for device with 12" display)

Overview
1.1 Product description
SIMATIC IPC477D, IPC477D PRO
Operating Instructions, 07/2015, A5E31347228-AD 13
Touch/Key devices with resistive single touch screen
●Display:
–15'' display, resolution: 1280 x 800 pixels
●with DVD drive
●with PCIe slot
●with DVD drive and PCIe slot
●Membrane keyboard with alphanumeric keys, numeric keys, cursor keys, control keys,
function keys, and softkeys
Operating systems
The following table shows which operating systems are available for which devices:
Display
Operating system
Windows 7 Ultimate
(32/64-bit)
Windows Embedded
Standard 7 P (32/64-bit)
Windows Embedded
Standard 7 E (32/64-bit)
Devices with resistive single touch
screen
x x
Devices with capacitive multi-touch
screen
x x
Touch/key devices x x

Overview
1.2 Design of the built-in units
SIMATIC IPC477D, IPC477D PRO
14 Operating Instructions, 07/2015, A5E31347228-AD
1.2
Design of the built-in units
1.2.1
Devices with resistive single touch screen
The following figures show the 12" device as an example.
Front and side views
①
Recesses, each of which for a mounting clip
②
Display with touch screen
Bottom view
The bottom view shows a device with 24 V DC power supply and PROFIBUS interface.
①
Recesses, each for a mounting clip
Rear view
①
Rating plate
②
Rear panel
③
Labeling for the interface arrangement

Overview
1.2 Design of the built-in units
SIMATIC IPC477D, IPC477D PRO
Operating Instructions, 07/2015, A5E31347228-AD 15
1.2.2
Devices with capacitive multi-touch screen
The following figures show the 19" device without DVD drive and without PCIe card as an
example.
Front and side views
①
Recesses, each of which for a mounting clip
②
Display with touch screen
Bottom view
The bottom view shows a device with 24 VDC power supply without fieldbus interface.
①
Recesses, each for a mounting clip
Rear view
①
Rating plate
②
Rear panel
③
Labeling for the interfaces

Overview
1.2 Design of the built-in units
SIMATIC IPC477D, IPC477D PRO
16 Operating Instructions, 07/2015, A5E31347228-AD
1.2.3
Touch/Key devices with resistive single touch screen
The following figures show the Touch/Key device (15" only) without DVD drive and without
PCIe card as an example.
Front and side views
①
Recesses, each of which for a mounting clip
②
Display with touch screen
③
USB port
Bottom view
The bottom view shows a device with 24 V DC power supply and PROFIBUS interface.
①
Recesses, each of which for a mounting clip
Rear view

Overview
1.2 Design of the built-in units
SIMATIC IPC477D, IPC477D PRO
Operating Instructions, 07/2015, A5E31347228-AD 17
①
Rating plate
②
Rear panel
③
Labeling for the interface arrangement
④
Guides for labeling strips
1.2.4
Devices with expansions
1.2.4.1
Devices with DVD drive
The following figures show the 15" device with resistive single-touch screen as an example.
Rear view and side view
①
Rear panel
②
DVD drive
Bottom view

Overview
1.2 Design of the built-in units
SIMATIC IPC477D, IPC477D PRO
18 Operating Instructions, 07/2015, A5E31347228-AD
1.2.4.2
Devices with PCIe card
The following figures show the 15" device with resistive single-touch screen as an example.
Rear view and side view
①
Rear panel
②
PCIe card
Bottom view

Overview
1.2 Design of the built-in units
SIMATIC IPC477D, IPC477D PRO
Operating Instructions, 07/2015, A5E31347228-AD 19
1.2.4.3
Devices with PCIe card and with DVD drive
The following figures show the 15" device with resistive single-touch screen as an example.
Rear view and side view
①
Rear panel
②
DVD drive
③
PCIe card
Bottom view

Overview
1.2 Design of the built-in units
SIMATIC IPC477D, IPC477D PRO
20 Operating Instructions, 07/2015, A5E31347228-AD
1.2.5
Operator controls or touch/key devices with resistive single-touch screen
Note
If you open the sealed cover for the front USB port, the degree of protection
IP65 for the
front of the
device is no longer guaranteed.
①
Function keys
②
Keypad with alphanumeric and numeric keys
③
Sealed cover for the USB port
④
Control keys, cursor keys, On/Off switch