Siemens SIMATIC 647B User manual

SIMATIC Industrial PC SIMATIC Rack PC 647B
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Introduction 1
Description
2
Application planning
3
Installation
4
Connecting
5
Commissioning
6
Troubleshooting
7
Dimension drawings
8
Appendix
A
SIMATIC
Industrial PC
SIMATIC Rack PC 647B
Getting Started
12/2008
A5E02147333-01
Aotewell Ltd
www.aotewell.com
Industry Automation
HongKong|UK|China
[email protected]
[phone]

Legal information
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The device/system may only be set up and used in conjunction with this documentation. Commissioning and
operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes
in this documentation qualified persons are defined as persons who are authorized to commission, ground and
label devices, systems and circuits in accordance with established safety practices and standards.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be adhered to. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E02147333-01
Ⓟ 12/2008
Copyright © Siemens AG 2008.
Technical data subject to change
Aotewell Ltd
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Industry Automation
HongKong|UK|China
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[phone]

SIMATIC Rack PC 647B
Getting Started, 12/2008, A5E02147333-01 3
Table of contents
1 Introduction................................................................................................................................................ 5
2 Description................................................................................................................................................. 7
2.1 External design ..............................................................................................................................7
2.2 Operator Controls ..........................................................................................................................8
2.3 Connecting elements .....................................................................................................................9
2.4 Status displays.............................................................................................................................11
3 Application planning................................................................................................................................. 15
3.1 Transport......................................................................................................................................15
3.2 Unpacking and checking the delivery unit ...................................................................................16
3.3 Ambient and environmental conditions........................................................................................18
3.4 Access protection.........................................................................................................................18
4 Installation ............................................................................................................................................... 19
4.1 Installing the device .....................................................................................................................19
4.2 Technical data of the telescopic rails...........................................................................................20
5 Connecting .............................................................................................................................................. 21
5.1 Connecting peripherals ................................................................................................................21
5.2 Connecting the device to power...................................................................................................22
5.3 Equipotential bonding ..................................................................................................................25
6 Commissioning ........................................................................................................................................ 27
6.1 Requirements for commissioning.................................................................................................27
6.2 Initial Commissioning - Initial Startup...........................................................................................27
6.3 Reinstalling the software..............................................................................................................28
7 Troubleshooting....................................................................................................................................... 29
7.1 General problems ........................................................................................................................29
8 Dimension drawings ................................................................................................................................ 33
8.1 Dimensional drawing of the device ..............................................................................................33
8.2 Dimensional drawing for the use of telescopic rails.....................................................................34
A Appendix.................................................................................................................................................. 35
A.1 Guidelines and Declarations ........................................................................................................35
A.2 Certificates and Approvals...........................................................................................................36
A.3 Service and support .....................................................................................................................38
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Table of contents
SIMATIC Rack PC 647B
4 Getting Started, 12/2008, A5E02147333-01
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SIMATIC Rack PC 647B
Getting Started, 12/2008, A5E02147333-01 5
Introduction 1
Objective of this documentation
This Getting Started documentation contains all the information you need for commissioning
and using the SIMATIC Rack PC 647B.
Scope of validity of this document
This documentation is valid for all variations of SIMATIC Box PC 647B and describes
delivery conditions as of December 2008.
Operating instructions SIMATIC Rack PC 647B
The operating instructions are available on the supplied "Documentation and Drivers" DVD.
To view and print the operating instructions, run Start and follow the instructions on the
screen.
The operating instructions provide useful information on many topics such as the hardware
expansion options, modification of the system configuration and technical data.
Conventions
The abbreviation Rack PC or device is also used within this documentation for the product
name SIMATIC Rack PC 647B.
Note
Safety-related Notices
To avoid damage to assets and for the sake of your own personal safety, please take note of
the information on safety in this Getting Started and in the operating instructions. A warning
triangle references this safety information and is shown depending on the potential hazard.
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Introduction
SIMATIC Rack PC 647B
6 Getting Started, 12/2008, A5E02147333-01
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SIMATIC Rack PC 647B
Getting Started, 12/2008, A5E02147333-01 7
Description 2
2.1 External design
Front view of the device (example)
① Front panel with vent openings
(filter mat and fan behind the front
panel). Check the filter mat
regularly for soiling and, if
appropriate, replace it.
② Status displays
③ Reset button
④ On/off button
⑤ Lock
⑥ Option of installing:
•DVD burner drive (slimline)
•Hard disk removable rack
•Hard disk in vibration damping
drive bay
⑦ USB ports
 





⑧ Lockable front door for access
security. Keep the front door
closed during normal operation.
Rear view of the device (example)
① Fan / power supply unit
② Equipotential bonding connection
③ Expansion slots
④ Connection elements
 


⑤ Power supply connector
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Description
2.2 Operator Controls
SIMATIC Rack PC 647B
8 Getting Started, 12/2008, A5E02147333-01
2.2 Operator Controls
Control elements, On/Off and Reset buttons
① On/off button
For switching the device on or off


② Reset button
The reset button can be operated using a
pointed object or a paper clip, for example.
The button signal triggers a hardware
reset. The PC performs a restart (cold
start).
CAUTION
Data may be lost when the PC performs a hardware reset.
WARNING
The on/off button signal does not cut off power to the PC!
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Description
2.3 Connecting elements
SIMATIC Rack PC 647B
Getting Started, 12/2008, A5E02147333-01 9
2.3 Connecting elements
Layout of the interfaces on the rear of the device


    


Item Designation Description
① DVI or
DMS59
DVI-D connector of the ADD2 card for digital monitors (optional) or
DMS59 connector for Dual Head graphics card (optional).
② Audio (input) Connectors for analog audio source, microphone, 3.5 mm phono jack
③ Audio (output) Connector for active speakers or headset, 3.5 mm phono jack
④ VGA Connection for VGA monitor
⑤ MOUSE Connection for a PS/2 mouse
⑥ KEYBOARD Connection for a PS/2 keyboard
⑦ LPT Parallel interface, 25-pin
⑧ COM Serial interface(V.24), 9-pin sub D plug
⑨ ETHERNET 1, 2 * 2 x RJ-45 connectors, Ethernet 10/100/1000 Mbps
⑩ USB USB device connectors. USB ports 1 to 4
Blanking plate Optional product variant
PROFIBUS/MPI PROFIBUS interface (RS 485, electrically isolated), 9-pin D-sub socket (optional
product characteristic)
⑪
PROFINET CP 1616 onboard interface, three RJ-45 jacks (optional product version)
* For unique labeling, the LAN interfaces are numbered on the enclosure. The operating system numbering may
deviate from this.
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Description
2.3 Connecting elements
SIMATIC Rack PC 647B
10 Getting Started, 12/2008, A5E02147333-01





Item Designation Description
⑫ VGA
(via the graphics card)
VGA connection (adapter plugged in)
⑬ DVI-I
(via the graphics card)
DVI-I connection
⑭ Dual-head adapter (via
the graphics card)
DMS59 connector on dual-head graphics card (optional)
Power supply
Position of the IEC connector Description
IEC connector for the AC power supply to the
device. The permitted power range is 100 VAC to
240 VAC.
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Description
2.4 Status displays
SIMATIC Rack PC 647B
Getting Started, 12/2008, A5E02147333-01 11
2.4 Status displays
Front status displays
Display Meaning LEDs Description
OFF Isolated from mains
YELLOW Standby (hibernating)
POWER PC status display
GREEN PC in operation
OFF No access HDD Display for hard disk
access GREEN Access
OFF •No connection
•No data traffic
ETHERNET 1 * ETHERNET status
display
GREEN Data traffic
OFF
•No connection
•No data traffic
ETHERNET 2 * ETHERNET status
display
GREEN Data traffic
OFF
•No connection
•No data traffic
PROFIBUS/MPI
(optional)
Display of the
communication status to
S7 or PROFIBUS GREEN Data traffic
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Description
2.4 Status displays
SIMATIC Rack PC 647B
12 Getting Started, 12/2008, A5E02147333-01
Front status displays
OFF •CP not available
•CP disabled
•No error, communication
established
•Charging in progress
•CP 1616 driver not installed
•CP in NDIS mode
Flashes slowly •Link status error
•IO controller: IO device cannot
be addressed
•IO controller: Duplicate IP
address
Flashes rapidly Exception error: diagnostics via
Web or SNMP is no longer
possible
SF PROFINET
(optional)
Status display for
CP 1616 onboard
AN •Diagnostics information
available
•No communication
established.
OFF WATCHDOG not activated
GREEN WATCHDOG monitoring enabled
WATCHDOG WATCHDOG status
display
RED Monitoring time elapsed
OFF Internal temperature OK TEMP Internal temperature
monitoring RED Internal temperature critical
OFF Fan speed OK FAN Fan status (only with
active SOM or
DiagMonitor software) RED Fan speed too low
OFF RAID is OK
One RED HDD1 or HDD2 not OK
Both RED RAID not OK
(for information on locating the
faulty HDD, refer to the RAID
system section)
HDD1 ALARM
HDD2 ALARM
Hard disk alarm in
conjunction with RAID
and monitoring software
Both flash RAID is synchronized
All displays are lit Error in early BIOS Post All lit CPU startup failure
Error in early POST
* For unique labeling, the LAN interfaces are numbered on the enclosure. The numbering by the
operating system may deviate from this.
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Description
2.4 Status displays
SIMATIC Rack PC 647B
Getting Started, 12/2008, A5E02147333-01 13
Rear status displays

/(' /('
Display Meaning LED Description
OFF •No cable connected
•Cable disabled
•Interface disabled
Green LED
Link status display
GREEN Active cable connected
OFF •No cable connected
•Cable disabled
•Interface disabled
•No activity
Ethernet LAN 1, 2 *
Yellow LED
Activity status display
YELLOW Data transfer active
OFF •No cable connected
•Cable disabled
•Interface disabled
Green LED
Link status display of
CP 1616 channel
GREEN Active cable connected
OFF •No cable connected
•Cable disabled
•Interface disabled
•No activity
PROFINET LAN X1,
P1, P2, P3 *
Yellow LED
Activity status display
of CP 1616 channel
YELLOW Data transfer active
* For unique labeling, the LAN and PROFINET interfaces are numbered on the housing. The
numbering by the operating system may deviate from this.
Virtual status displays
The two "virtual" CP 1616 LEDs are only visible in the SIMATIC software and can be read via SNMP.
RUN CP is active
STOP CP is in the stop state
PROFINET Virtual LEDs
Flashes The states "flashes slowly" or
"flashes rapidly" do not exist.
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Description
2.4 Status displays
SIMATIC Rack PC 647B
14 Getting Started, 12/2008, A5E02147333-01
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SIMATIC Rack PC 647B
Getting Started, 12/2008, A5E02147333-01 15
Application planning 3
3.1 Transport
Despite the device's rugged design, its internal components are sensitive to severe
vibrations or shock. You must therefore protect the PC from severe mechanical stress when
transporting it.
You should always use the original packaging for shipping and transporting the device.
CAUTION
Risk of damage to the device!
When transporting the PC in cold weather, it may be submitted to extreme variations in
temperature. In this situation, ensure that no moisture (condensation) develops on or inside
the device.
If condensation has developed on the device, wait at least 12 hours before you switch it on.
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Application planning
3.2 Unpacking and checking the delivery unit
SIMATIC Rack PC 647B
16 Getting Started, 12/2008, A5E02147333-01
3.2 Unpacking and checking the delivery unit
Unpacking the device
Note the following points when you unpack the unit
● It is advisable not to dispose of the original packing material. Keep it in case you have to
transport the unit again.
● Please keep the documentation in a safe place. It is required for initial commissioning and
is part of the device.
● Check the delivery unit for any visible transport damage.
● Verify that the shipment contains the complete unit and your separately ordered
accessories. Please inform your local dealer of any disagreements or transport damage.
● Please inform Siemens AG by means of the enclosed SIMATIC IPC/PG quality control
report form.
Noting down the device identification data
The device can be clearly identified with the help of this identification data in case of repairs
or theft.
Enter the following data in the table below:
● Serial number: The serial number (S VP) is located on the rating plate inside the front
door.
Figure 3-1 Rating plate
● Order number of the device
● Ethernet address: The Ethernet address of the device is available in BIOS Setup (F2
function key) , at Info > (F1 function key) > LAN Address.
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Application planning
3.2 Unpacking and checking the delivery unit
SIMATIC Rack PC 647B
Getting Started, 12/2008, A5E02147333-01 17
● Microsoft Windows "Product Key" on the "Certificate of Authenticity" (COA). The COA
label is attached to the inside of the front door.
You may need the Product Key in case you reinstall the operating system.
Figure 3-2 COA label
Serial number S VP ...
Order no. 6AG4112-0 ...
Microsoft Windows Product Key
Ethernet 1 address
Ethernet 2 address
CP 1616 onboard layer 2
Device equipment
The device equipment is listed on the inner side of the front door.
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Application planning
3.3 Ambient and environmental conditions
SIMATIC Rack PC 647B
18 Getting Started, 12/2008, A5E02147333-01
3.3 Ambient and environmental conditions
When you plan your project, you should make allowances for:
● Observe the climatic and mechanical environmental conditions in the technical data in
your operating instructions.
● Avoid extreme ambient conditions as far as possible. Protect your device against dust,
moisture and heat.
● The device is designed for use in normal industrial environments to IEC 60721-3-3
(pollutant class 3C2 for chemical influence, 3S2 for sand and dust.) SIMATIC Rack PCs
may not be operated in severe environments which are subject to caustic vapors or
gases without taking additional protective measures (such as the provision of clean air.)
● Do not expose the device to direct sunlight.
● Install the device in such a way that it poses no danger, for example, by falling over.
● The device conforms to protection class IP41 at the front panel. Ensure that the
installation opening for the device is splash-proof in areas which may be subject to splash
water.
● Always maintain a minimum clearance of 50 mm to the area of the ventilation slots in
order to ensure adequate ventilation of the PC.
● Do not cover the ventilation slots of the enclosure.
● The device meets requirements for fire protection housings to EN 60950-1 and can be
installed without additional fire protection enclosure.
● The connected or built-in peripherals should not introduce a counter emf in excess of
0.5 V into the device.
WARNING
Failure to comply with these requirements for system installation shall render approvals
to UL 60950-1, EN 60950-1 void and leads to the risk of overheating and injury!
3.4 Access protection
The access protection of the rack PC is only enabled if the front door is locked.
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SIMATIC Rack PC 647B
Getting Started, 12/2008, A5E02147333-01 19
Installation 4
4.1 Installing the device
Optional installation locations
The device can be installed horizontally in control desks, in switch cabinets and in 19-inch
rack systems.
Optional mounting methods
Options of mounting the device
● Mounting on cabinet brackets
● Mounting on device bases
● Mounting on telescopic rails
When telescopic rails are used for mounting, the device can be withdrawn fully from the
cabinet or rack.
For more detailed information on telescopic rails, refer to the sections Technical data of
the telescopic rails (Page 20) and Dimensional drawing for the use of telescopic rails
(Page 34).

Figure 4-1 Position of the mounting holes ①
CAUTION
The mounting screws of the telescopic rails may not protrude more than 5 mm into the
enclosure.
CAUTION
Risk of injury!
It is not permitted to install the device only on the 19-inch brackets of the front panel.
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Installation
4.2 Technical data of the telescopic rails
SIMATIC Rack PC 647B
20 Getting Started, 12/2008, A5E02147333-01
4.2 Technical data of the telescopic rails
Ultimate load per pair At least 14 kg
Full extraction length At least 470 mm
Rail thickness Maximum 9.7 mm
Mounting screws M5 x 6 mm
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