Siemens SINAMICS S210 FSA User manual

sQuick Installation Guide SINAMICS S210 FSA - FSC
Edition 12/17
Edition 12/17
WARNING
Danger to life if the safety instructions and installation instructions are not observed
The Quick Installation Guide only contains the most important information for the installation of the
converter. If the safety instructions and installation instructions in the associated documentation are not
observed, accidents involving severe injuries or death can occur.
• Observe the safety instructions and installation instructions given in the associated operating
instructions: www.siemens.com/sinamics-s210
• Also observe the safety instructions for the integrated functional Safety functions. Make sure that
these functions are fully operational again after replacing a converter.
DANGER
Danger to life through electric shock due to residual charge in the dc link capacitors
Because the DC link capacitors, a hazardous voltage is present for up to 5 minutes after the power to the
converter has been removed.
Contact with live parts of the converter can result in death or serious injury.
• Do not open the protective covers or the terminal covers until 5 minutes after the power has been
removed.
• Before starting any work, check that the system is in a voltage-free state by measuring all terminals,
including to ground.
• Ensure that the associated warning labels, in the approropriate languages, are attached.
Mounting the converter
System overview
System overview (cont'd)
Cables and connections
X1: Line connection and connection for external braking resistor
Connections and operator controls on the converter
Status LEDs
Error acknowledge
X124
24V supply voltage -
daisy chain connection
↔ 30 m
X1
Mains supply and
external braking resistor
↔ braking resistor 3 m
X2
Motor connection
↔ 50 m
Shielding plate for shielded
cables (use sheilding clamp)
Error display
SD card slot
X127
Commissioning
(Webserver [Ethernet])
↔ 10 m
X130
Measuring inputs and
fail-safe digital inputs
X150 P1
Profinet Port 1
↔ 100 m
X150 P2
Profinet Port 2
↔ 100 m
X100
Encoder connection
↔ 50 m
X107
Motor holding brake
↔ 50 m
↔Maximum cable lengths
Connection the converter
Clearance distances
Dimensional drawings and drill dimensions
Dimensions
The converter may be operated only in closed housings or in higher-level control cabinets with protective
covers that are closed, and when all of the protective devices are used. The installation of the converter in a
metal control cabinet or the protection with another equivalent measure must prevent the spread of re and
emissions outside the control cabinet.
Protect the converter, e.g. by installing it in a control cabinet with degree of protection IP54 according to IEC
60529 or NEMA 12. Further measures may be necessary for particularly critical operating conditions.
If condensation or conductive pollution can be excluded at the installation site, a lower degree of control
cabinet protection may be permitted.
Leave a minimum 100 mm clearance to other devices at the top and bottom. A lateral clearance between
multiple SINAMICS S210 converters is not mandatory. Observe a lateral clearance of at least 10 mm to other
devices.
Technical data
Order number: 6SL3210-
5HB10-1UF0
6SL3210-
5HB10-2UF0
6SL3210-
5HB10- 4UF0
6SL3210-
5HB10-8UF0
Line supply
• Line voltage 1 AC 200 ... 240 V ±10 %
• Input frequency Hz 50/60
Rated input current A 1,4 2,7 59,3
Inrush current A8.0 8.0 8.0 8.0
Power dissipation W 7 14 28 52,5
Electronic supply
• Ext. supply voltage 24 V -15 % ... +20 %
• Current, max. A 1,6
Output for motor
• Rated power kW 0,1 0,2 0,4 0,75
• Rated output current A 0,8 1,36 2,4 4,4
• Output current, max. A 3,1 4,8 8,7 16
Pulse frequency kHz 8
Output frequency Hz 0 ... 550
EMC lter (integrated) Category C2 (≤ 10 m) / Category C3 (≤ 25 m)
Brake resistor None 1) Integrated Integrated Integrated
Digital inputs
2 Measuring probes or Reference marks
1 Failsafe input (F-DI)
1 Temperature monitor for ext. brake resistor
Cooling Convection (without Fan)
Frame Size FSA FSA FSB FSC
Dimensions
• Width mm 45 45 55 70
• Hight mm 170 170 170 170
• Depth mm 170 170 170 195
Weight, approx. kg 1,1 1,1 1,2 1,9
Climatic conditions
for operation 0 ... 50 °C, Relative humidity: 5 ... 95 % condensation, spraying water and ice formation not permitted
Installation altitude
Up to max. 4000 m
• Up to 1000 m above sea level w/o derating
• Above 1000 m Derating 10 % current or 5 K per 1000 m
• Above 2000 m Isolation-transformer required
Pollution degree 2 (according to EN 6180051)
Protection acc. EN60529 IP20, Must be installed in a control cabinet
Short-circuit current (SCCR) ≤ 65 kA rms
Fuse according to IEC 3NA3 801 (6 A) 3NA3 801 (6 A) 3NA3 803 (10 A) 3NA3 805 (16 A)
Fuse according to UL, classes26 A 6 A 10A 20A
Directives and Standards CE, cULus, RCM, EAC
1) Due to the available DC-Link capacity an internal brake resistor is not required for normal operation.
2)Any class from class J, T, CC, G, etc., which are equal or better than Class RK5 fuses
SINAMICS S210
1 AC 230 V
!PP
!PP
!PP !PP
'HSWK


:LGWK
+HLJKW





Frame size Width (mm) Height (mm) Depth (mm) Weight (kg)
FSA 45 170 170 1.1
FSB 55 170 170 1.2
FSC 70 170 195 1.9
Line supply 230 V Shield clamps
Fuse and circuit breaker SD-memory card (optional)
Line contactor (optional) Shielding plate
Line lter (optional) OCC - connecting cable for Motor Holding
Brake and encoder
External braking resistor (optional) Servomotor 1FK2
Power supply 24 V Commissioning using PC
Ferrite core Control example; SIMATIC S7-1500 PLC
Circular connector M12 or M17, 10-pin Wires for holding brake
MOTION-CONNECT OCC cable Wires for motor power
Shielding SIEMENS IX connector for signal cable
Protection and monitoring equipment
To provide protection against short-circuit, use the overcurrent devices listed in the Technical data (fuses,
circuit breakers etc.).
If the apparent impedance of the line supply at the infeed point is not suitable, so that fuses
do not rupture in the specied time in the case of insulation failure (ground fault, fault to frame), then you
must use additional residual current protective devices RCD (RCCB or MRCD), type B.
To prevent an RCD from unnecessarily tripping as a result of operational leakage currents, the following
preconditions must be fullled:
• The neutral point of the line supply is grounded.
• Use an RCCB type B with a response limit current of 300 mA. Connect the RCCB in series with the
overcurrent protective devices.
• Use a separate RCD for each converter.
• The motor cables are shorter than 50 m (164 ft) shielded.



  
8
:
9
%
$
Pin Connection for Explanation
L1 Phase L1 line system
NNeutral conductor
DCP External braking resistor
Internal braking resistor If you are using the internal braking resistor, DCP
and R2 must be jumpered.
If you are using the external braking resistor, remove
the jumper between DCP and R2.
Connect the external braking resistor by means of
terminals DCP and R1
R2 Internal braking resistor
R1 External braking resistor
Weidmuller: BLF 5.08HC/05/180F SN BK BX, article number 1012670000
As daisy chain: BLDF 5.08/05/180F SN BK BX, article number 1000970000
The terminals are spring-type terminals.
Permissible conductor cross-sections for single-core connection or for the connection of exible cables
with end sleeves:
• 0.2 mm2... 2.5 mm2
• AWG: 26 ... 12
X2: Power connections for the motor
Pin Pin assignment Colour coding for Siemens OCC cables
U Motor phase U Brown
V Motor phase V Black
W Motor phase W Gray
PE Protective ground Green-yellow
Weidmuller: BLF 5.08HC/05/180F SN BK BX, article number 1012660000
The terminals are spring-type terminals.
Permissible conductor cross-sections for single-core connection or for the connection of exible cables
with end sleeves:
• 0.2 mm2... 2.5 mm2
• AWG: 26 ... 12
X100: Siemens IX connector: Encoder connection
Pin Pin assignment Explanation
1TXP Sending data + / encoder power supply M
2TXN Sending data - / encoder power supply M
3Reserved
4Reserved
5Reserved
6RXP Receiving data + / encoder power supply P24+
7RXN Receiving data + / encoder power supply P24+
8Reserved
9Reserved
10 Reserved
Siemens IX, article number 6FX2003-0DE01
X107: Motor holding brake
Pin Pin assignment Explanation
BR- B- Voltage for motor holding brake, 0 V (white)
BR+ B+ Voltage for motor holding brake, 24 V (black)
Phoenix 1745894 FMC 1.5 / 2-ST-3.81, article number 1745894
The terminals are spring-type terminals.
Permissible conductor cross-sections: for single-core connection or for exible cables with end sleeves
without plastic protection:
• 0.25 mm2… 1.5 mm2, AWG: 24 … 16
for exible cables with end sleeves with plastic protection:
• 0.25 mm2… 0.75 mm2, AWG: 24 … 19
Connect the wires for the holding brake to the connector X107 also if you are using a motor without holding
brake.
X124: 24 VDC control voltage
Pin Pin assignment Explanation
M 0 V Power supply for the converter electronics
M 0 V
L+ 24 V
L+ 24 V
Dinkle: article number A000101686
The terminals are spring-type terminals.
Permissible conductor cross-sections for single-core connection or for the connection of exible cables
with end sleeves:
• 0.2 mm2... 2.5 mm2
• AWG: 26 ... 12
X130: Connector for digital inputs
Pin Pin assignment Pin assignment Pin
L+ 24 V supply
Fail-safe digital inputs
D1 2+
DI 0 High-speed DI, measuring input D1 2-
MGround DI 3+
L+ 24 V supply DI 3-
DI 1 High-speed DI, measuring input 24 V supply L+
MGround Digital input DI 4
Dinkle: article number A000101686
The terminals are spring-type terminals.
Permissible conductor cross-sections:
• for single-wire connection: 0.2 mm2… 1.5 mm2, AWG: 24 … 16
• for exible cables with end sleeves: 0.25 mm2… 1.5 mm2, AWG: 24 … 16
• for exible cables with end sleeves with plastic protection: 0.25 mm2… 0.75 mm2, AWG: 24 … 19
Install the converter so that you comply with local regulations for erecting and installing low voltage
systems.
Notes
Operating displays for converter operation
If, when switching over a function from ON to OFF, an LED or other similar display is not lit or not active;
this does not indicate that the device is switched-off or in a no-current condition.
Converter is grounded (earthed) correctly
Make sure that the shield of the motor cable is properly grounded (earth). Use the shielding clamp
which comes with the cable to mount the cable to the converter's shielding plate.
Safety devices
Install suitable protective equipment between the line supply and converter.

Siemens AG
Digital Factory
Motion Control
Postfach 3180
91050 ERLANGEN
Germany
© Siemens AG, 2017
Edition: 12/2017
˽
6WDWXVGLVSOD\YLD
/('V
/LQHVXSSO\
RSWLRQDO
,QWHUQDO
EUDNLQJ
UHVLVWRU
([WHUQDOEUDNLQJ
UHVLVWRURSWLRQDO
/LQHILOWHU
RSWLRQDO
)XVHRUFLUFXLWEUHDNHU
&RQWDFWRUFRQWURO
RSWLRQDO
5HDFWRU
RSWLRQDO
0RWRUKROGLQJEUDNH
9
H[WHUQDO
WRWKHQH[W
FRQYHUWHU
0HPRU\
FDUG
(0&
ILOWHU
VRXUFLQJRXWSXW
VLQNLQJRXWSXW
(QFRGHU
;
9
',
0
9
',
0

6

,

6

,
;
/
0
0
;
7 7
9
09
,OLP
/
1
'&3
5
5
1
/
;
8
9
:
3(
;
0(
;
3
;
3
;
;
;
',
',
',
',
9
',
%5
%5
',
)',
',

352),1(7
352),1(7
(WKHUQHW
Block diagram Correcting faults of the motor
Commissioning
Diagnostics
Overview of web server









Button: Save retentively (Copy RAM to ROM)
Button: Support information
Button: Call control panel
Active view of the Web server (in the example: View after user login)
Navigation toolbar (see following "Navigation of the Web server")
Icon: Start page
Message display of the converter: Displays the status of the converter and active faults and alarms
Line with general information
Drop-down list for the language selection and to log out from the Web server.
For more detailed information, please refer to the S210 Operating Instructions.
Fault Cause of fault (see 'Fault cases and remedial measures' below
Motor does not start A B
Motor starts slowly A C F
Humming sound when starting C F
Humming sound in operation A C F
High temperature rise under no-load
operation D I
High temperature rise under load A C I
High temperature rise of individual
winding sections F
Uneven running JK
Grinding sound, running noise L
Radial vibrations M N O P R
Axial vibrations O Q R
No. Fault cause Remedial measures
AOverload Reduce load
BInterruption of a phase in the supply
cable / motor winding
Check the converter and supply cables, measure the winding
resistances and insulation resistances, repair after
consultation with manufacturer
CInterrupted phase in the feeder
cable after switching on
Check the frequency converter, supply cables and the winding
resistances
DConverter output voltage too high,
frequency too low
Check the settings on the frequency converter, perform
automatic motor identication
FWinding short-circuit or phase short-
circuit in stator winding
Measure the winding resistances and insulation resistances,
repair after consultation with the manufacturer, if required,
replace the motor
I
Heat dissipation impeded by
deposits
Clean the surface of the drives and ensure that the cooling air
can ow in and out unimpeded
Cooling air inlet/outlet is blocked by
foreign bodies
Remove the reason for the blocking and ensure that the
cooling air can ow in and out unimpeded
JInsufcient shielding for motor and/
or encoder cable Check the shielding and grounding
KExcessive drive controller gain Adjust the controller
L
Rotating parts are grinding Determine cause and adjust parts
Foreign bodies inside the motor Replace the motor
Bearing damage Replace the motor
M Rotor not balanced Replace the motor
N Rotor out of true, shaft bent Consult the manufacturer
OPoor alignment Align motor set, check coupling
PCoupled machine not balanced Re-balance coupled machine
QShocks from coupled machine Check coupled machine
RFault originating from the gearbox Adjust/repair gearbox
Commissioning with web server
Use the web server integrated in the converter for the commissioning. The Web server integrated in the
converter supports the following browsers:
• Microsoft Internet Explorer 11
• Microsoft Edge ≥ V14
• Mozilla Firefox ≥ 48
• Google Chrome ≥ V52
Preparation for commissioning
• Mount the motor on the mechanical system. Connect the motor to the converter.
• Connect the converter to your Commissioning-PC via the Ethernet interface (X127).
• Switch the converter on.
The converter powers up and reads the motor data.
• Start the Internet-Browser for commissioning.
• Enter the IP address of the converter in the input line of your browser.
Default-IP-Address: 169.254.11.22 (Subnet-Mask: 255.255.0.0).
Note
If the RDY LED is blinking fast in yellow after the rst power up of the converter, then a power cycle is
required after an update of a motor component. Turn the 24V supply of the converter off and back on
again.
WARNING
Danger due to moving parts of the machine
During the following steps the motor will rotate. Please make sure that the motor is mounted and
connected correctly and that the connected mechanics may be moved without causing a damage or
injury.
Perform a One-Button-Tuning
For the optimization of the control parameters, perform the following procedure:
1. Select 'Commissioning'
2. Select 'Tuning'
3. Click on „Take Control“ and conrm the conrmation prompt (Orange/white bar appears).
4. Choose a Dynamic setting according to the mechanical capabilities of your machine.
5. Click on „Start tuning“.
6. Enter the permissible angle of rotation for the required measurement about which the motor and the
connected machine are permitted to turn without causing a damage to the mechanics (the angle
should at least be 60°, a greater angle leads to better results).
7. Conrm with OK and the tuning will start.
Control panel
If it is required to move the axis this can be done using the control panel. Click on the button 'Control panel'
in the footer, take over the control and enter the desired speed.
Now the axis can be moved by holding the 'Rotate Left/Right' buttons.
Diagnostic of the converter
Besides the diagnose with the Webserver troubleshooting can be done directly on the
device. The alarms and faults are shown in the display of the converter according to the
message classes dened in PROFIdrive.
Display and operational elements
The converter displays the current operating state via two LEDs.
• RDY: Status of the converter
• COM: Status of the communication
Faults can be acknowledged with the OK button.
When using an SD-Card, push it into the slot (label to the left). When parameters were
saved on the card after commissioning, an easy exchange of the converter is possible in
case of a defect. Switch the converter off to plug-in or remove the SD card.
Message number Description
1Hardware/software error
Hardware or software malfunction
2Network fault
A line supply fault has occurred (phase failure, voltage level, etc.)
3Supply voltage fault
Power supply fault (24 V) has been identied
4DC link overvoltage
The DC-link voltage is too high
5Power electronics fault
Failure in power electronics (overcurrent, overtemperature, IGBT failure,…)
6Overtemperature electronic component
Temperature of electronics exceeded the highest permissible limit
7Ground fault / inter-phase short-circuit detected
Failure in the power cables or motor windings
8Motor overload
The motor has exceeded its limits
9Communication error to PLC
Interrupted or failed network communications
10 Safety monitoring channel detected an error
A safe operation function has detected an error
11 Position actual value/speed value error
Encoder signal error detected (track signals, zero marks, absolute values…)
12 Internal (DRIVE-CLiQ) communication error
Communications between SINAMICS components is faulty or has been interrupted
13 Fault infeed
The infeed is faulty or has failed.
14 Braking controller / Braking Module error
Braking Module fault or overloaded
15 Line lter fault
The line lter exceeded temperature limits or has non-permissible state
16 External value/signal out of the range
Digital/Analog inputs error (or temperature)
17 Application / technology fault
Application or technology function has exceeded a limit (position, velocity, torque…)
18 Error in the conguration/commissioning
Error in the commissioning procedure, or the conguration of the device
19 General drive fault
Group fault
20 Auxiliary unit fault
Auxiliary unit has identied an illegal state.
SIMATIC S210 Operating Instructions
www.siemens.com/sinamics-s210
Assigning an Administrator password
In order to get full access to the converter you have to log-in as Administrator.
For the access as Administrator a password is required.
After powering up the converter a dialog to enter the Administrator password appears for 10 min.
The following mask appears only if the Administrator password has not been assigned and only for the
duration of 10 minutes after powering up the converter.
Assign an Administrator password.
Note
Note down the password and store it carefully in a secure place!
Login
After assigning the Administrator password the Log-in page is displayed.
Enter the login „ Administrator“ and the password which you have assigned in the step before.
After a successful log-in the Overview page appears.
Additional functions
Further adjustments can be made by selecting the menu item 'Parameters'.
You can also save the parameter settings and restore them later if required or you can reset the
converter to the factory defaults.
For this choose the menu item 'Backup &Restore'.
In the 'System' menu you can change passwords and enable the access to the web server via the
Pronet interface (X150).
Saving changes
In order to save the changes permanently click on the oppy disk symbol in the footer.
Messages
In the menu choose 'Diagnostics' and 'Messages' to display the Warnings and Alarms including
information concerning cause and remedy. A detailed description of the events is available in the
manual.
Safety functions
A detailed description of the Safety commissioning can be found in the S210 operation
instructions under
www.siemens.com/sinamics-s210
Underwriters Laboratories
For United States / Canadian installations (UL/cUL): The products are cULus listed under File
E355661 Vol. 3 Sec. 8.
Solid State Motor Overload Protection: 300% of motor FLA.
Suitable for use on a circuit capable of delivering not more than 65 kA rms (symmetrical), 240 V maximum.
Branch circuit protection for individual drives shall be provided by Class J fuses stated in Technical Data.
Branch circuit protection for group installation shall be provided by 30 Amps Class J fuses.
For further protective devices and SCCRs for individual drives and group installation refer to:
https://support.industry.siemens.com/cs/document/109748999
This equipment is to be installed in an enclosure that provides a pollution degree 2 (controlled) environment.
Equipment does not provide internal motor overtemperature protection. Overtemperature protection is
provided by evaluation of thermal sensor.
Use 75°C rated copper wires for all power conductors.
Additional requirements for CSA compliance:
Overvoltage Category OVC III must be ensured for all primary circuit connections of the equipment. This
may require Surge Protective Devices (SPD) to be installed on the line side of the equipment. The SPDs
shall be rated 240V (phase to phase and phase to ground) and shall provide protection for a rated impulse
withstand voltage peak of 4kV.