Simplex 4010ES User manual

Cautions, Warnings, and Regulatory Information
READ AND SAVE THESE INSTRUCTIONS Follow the instructions in this installation manual. These instructions must be followed to avoid damage to
this product and associated equipment. Product operation and reliability depend upon proper installation.
DO NOT INSTALL ANY SIMPLEX™ PRODUCT THAT APPEARS DAMAGED Upon unpacking your Simplex product, inspect the contents
of the carton for shipping damage. If damage is apparent, immediately file a claim with the carrier and notify an authorized Simplex
product supplier.
ELECTRICAL HAZARD Disconnect electrical field power when making any internal adjustments or repairs. All repairs should be
performed by a representative or an authorized agent of your local Simplex product supplier.
STATIC HAZARD Static electricity can damage components. Handle as follows:
• Ground yourself before opening or installing components.
• Prior to installation, keep components wrapped in anti-static material at all times.
FCC RULES AND REGULATIONS – PART 15. This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment
is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is
likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
SYSTEM REACCEPTANCE TEST AFTER SOFTWARE CHANGES To ensure proper system operation, this product must be tested in accordance with
NFPA72® after any programming operation or change in site-specific software. Reacceptance testing is required after any change, addition or deletion
of system components, or after any modification, repair or adjustment to system hardware or wiring.
All components, circuits, system operations, or software functions known to be affected by a change must be 100% tested. In addition, to ensure that
other operations are not inadvertently affected, at least 10% of initiating devices that are not directly affected by the change, up to a maximum of 50
devices, must also be tested and proper system operation verified.
Introduction
This publication describes the installation procedure for the following modules.
Model Description Required Back Box
4100-5001 8 Zone Class B – Connects Fire Initiating Devices
Only 2975-91xx Back Box (4100)
4100-5004/
4120-5004
8 Zone Class B – Connects either Fire Initiating
Devices or Security Devices 2975-91xx Back Box (4100)
4100-5005
8 Zone Class B – Connects either Fire Initiating
Devices or Security Devices
2975-94xx Back Box (4100U/4100ES)
4010-9920
8 Zone Class B – Connects Fire Initiating Devices
Only 4010ES Back Boxes
4100-5011/
4100-5012
8 Zone Class A – Connects Fire Initiating Devices
Only 2975-91xx Back Box (4100)
4100-5014/
4120-5014
8 Zone Class A – Connects either Fire Initiating
Devices or Security Devices 2975-91xx Back Box (4100)
4100-5015
8 Zone Class A – Connects either Fire Initiating
Devices or Security Devices
2975-94xx Back Box (4100U/4100ES)
4010-9921 8 Zone Class A – Connects Fire Initiating Devices
Only
4010ES Back Boxes
Related Documentation
• Field Wiring Diagram for 4100 Power Limited (842-438) or,
• Field Wiring Diagram for 4100 Non Power Limited (842-437)
• 4100ES Fire Alarm System Installation Guide (574-848)
• 4010ES Fire Alarm System Installation Guide (579-989)
Setting the Card Address Switch
Switches
Switch SW1 on the monitor daughter cards is a bank of eight dip switches. From left to right (see figure below) these switches are designated as SW1-1
through SW1-8. The function of these switches is as follows:
• SW1-1. This switch sets the baud rate for the serial communication line running between the card and the CPU. Set this switch to ON.
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*0579205H*

• SW1-2 through SW1-8. These switches set the card's address within the FACP. (These switches must be set to the value assigned to the card
by the Programmer.) Refer to Figure 2 for a complete list of the switch settings for all of the possible card addresses. Move a switch to the
down position to turn it ON or to the up position to turn it OFF.
Figure 1: Address DIP Switch
Note: Refer to Figure 2 for switch settings.
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Figure 2: Card Addresses
Installing Motherboards into 2975-91xx Back Boxes (4100)
The zone modules can be mounted to 4100 Back Boxes (PID series 2975-91xx), 4100U/ 4100ES Back Boxes (PID series 2975-94xx), or 4010ES Back
Boxes.
• 4100-5001, 4100-5004, 4100-5011, and 4100-5014 modules mount in 4100 Back Boxes.
• 4100-5005 and 4100-5015 modules mount in 4100U/4100ES Back Boxes.
• 4010-9920 and 4100-9921 modules mount in 4010ES Back Boxes.
This section describes mounting the 4100-5001, 4100-5004, 4100-5011, and 4100-5014 versions into 4100 Back Boxes.
Installing into a 2975-91xx Master Controller Bay
Use the following guidelines and instruction when installing into a master controller bay.
• If the 575-274 Master Motherboard is used, it must be installed in the leftmost position of this bay. If the 575-274 Master Motherboard is not
used, the CPU motherboard must be installed in the leftmost position of the bay.
• The power supply must be installed in the rightmost position of the bay.
• Relay cards must be installed in the slots immediately to the left of the power supply. This is necessary to allow for the proper routing of non-
power limited wiring (120 VAC wiring connected to the relay card).
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4010ES and 4100 4120-Series Class A/Class B Zone Modules Installation Instructions

• If used, the Class B motherboard (575-275) must be installed to the left of the relay cards. If a physical bridge is used with the Class B
motherboard, it must be to the right of any motherboards using NICs. This allows for earth ground detection via the physical bridge.
Install the motherboard as described below.
1. Orient the motherboard so that the connector labeled J1 is on the right and the header labeled P1 is on the left.
2. Slide the motherboard you are installing to the left until the pins are completely inserted in the connector of a previously installed motherboard.
3. Secure the motherboard to the chassis with four torx screws.
Figure 3: Installing the Motherboard into a 4100 Master Controller Bay
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Installing into a 2975-91xx Expansion Bay
Review the following guidelines before mounting the motherboard into a 2975-91xx Expansion Bay.
• If a power supply is installed in the bay, it must be installed on the far right of the bay and any relay modules must be installed in the slots
immediately to its left.
• Relay cards must be installed in the rightmost possible slots. This is necessary to allow for the proper routing of non-power limited wiring
(typically 120 VAC wiring), which could be connected to a relay module.
• If a 4100-0155/4120-0155 SDACT, 4100-6052 Event Reporting DACT, 4100-6053 Point Reporting DACT, or a 4100-0153/4120-0153 CCDACT
is installed in the bay, it must be installed in the far left or far right slot. Neither of these modules contains the J1 or P1 connectors, which are
used to distribute power and communications to adjacent modules.
Use the following directions and Figure 4 to install a motherboard into an expansion bay.
1. Orient the motherboard with the connector labeled J1 on the right and the header labeled P1 on the left.
2. Match the connector on the previously installed motherboard with the pins on the motherboard you are installing. Slide the motherboard to the
left until the pins are completely inserted in the connector of the previously installed motherboard. If you are installing the leftmost board, the
pins will remain unconnected.
3. Secure the motherboard to the chassis with four torx screws.
The motherboard can be installed in any of the eight slots. If the bay has relay cards, they must be installed on the far right of the bay.
Figure 4: Installing the Motherboard into a 4100 Expansion Bay
4. If you are installing the leftmost motherboard, connect a 733-525 Power and Communication Harness. Continue to the next topic to connect the
harness.
Connecting the 733-525 Harness
If you need to connect a 733-525 Harness to a motherboard, refer to Figure 4 and follow these steps. Make sure to route the power and
communication wiring on the left side of the bay.
1. Connect one end of the harness to a motherboard in an adjacent bay. If the adjacent bay is a master controller bay, connect the harness to the
P2 and P3 connectors of the master controller motherboard and continue to step 2. If the adjacent bay is an expansion bay, connect the harness
to the P2 and P3 connectors of the motherboard installed in the leftmost slot. (If a a 4100-0155 /4120-0155 SDACT, 4100-6052 Event Reporting
DACT, 4100-6053 Point Reporting DACT, or a 4100-0153/4120-0153 CCDACT occupies the leftmost slot, connect the harness to the motherboard
in the second slot from the left.) Connect the harness as follows:
a. Insert the harness connector with the blue wire into the P2 connector. Note that the P2 connector has eight pins. Insert the harness
connector on either the top four pins or the bottom four pins, not in the middle.
b. Insert the harness connector with the white wire into the P3 connector. Note that the P3 connector has eight pins. Insert the harness
connector on either the top four pins or the bottom four pins, not in the middle.
2. Connect the other end of the harness to the leftmost motherboard in the next bay, as described below. Make sure to route the wiring on the left
side of the bay.
a. Insert the harness connector with the blue wire into the P2 connector. Note that the P2 connector has eight pins. Insert the harness
connector on either the top four pins or the bottom four pins, not in the middle.
b. Insert the harness connector with the white wire into the P3 connector. Note that the P3 connector has eight pins. Insert the harness
connector on either the top four pins or the bottom four pins, not in the middle.
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Figure 5: Power and Communication Wiring for Motherboards (4100)
Installing Motherboards into 2975-94xx Back Boxes (4100U/4100ES)
The zone modules can be mounted to 4100 Back Boxes (PID series 2975-91xx), 4100U/4100ES Back Boxes (PID series 2975-94xx), or 4010ES Back
Boxes.
• 4100-5001, 4100-5004, 4100-5011, and 4100-5014 modules mount in 4100 Back Boxes.
• 4100-5005 and 4100-5015 modules mount in 4100U/4100ES Back Boxes.
• 4010-9920 and 4100-9921 modules mount in 4010ES Back Boxes.
This section describes mounting the 4100-5005 and 4100-5015 versions into 4100U/4100ES Back Boxes.
Installing into a 2975-94xx CPU Bay
Up to two motherboards may be installed with the system CPU in the CPU bay.
Use the following directions to mount a motherboard into a CPU bay.
1. Orient the motherboard with the connector labeled J1 on the right and the header labeled P1 on the left.
2. Slide the motherboard to the right until the pins from P1 on the motherboard to the right are completely inserted in the motherboard's J1
connector.
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3. Attach four lockwashers and metal standoffs to the chassis, and secure the motherboard to the chassis using four #6 screws.
Figure 6: Installing the Motherboard into a 4100ES CPU bay
Figure 7: Installing the Motherboard into a 4100U/4100ES CPU Bay
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4010ES and 4100 4120-Series Class A/Class B Zone Modules Installation Instructions

Installing into a 2975-94xx Expansion Bay
When installing 2 x 11 ½-inch motherboards in a 4100U/4100ES expansion bay, adhere to the following guidelines:
• Each expansion bay assembly includes a chassis, two end supports, one LED/switch frame, and a power distribution interface (PDI) board.
• An expansion bay holds up to eight 4" x 5" modules. A double-size module, such as the the ES-XPS/ES-PS or XPS in legacy systems, takes up
two blocks of space as shown below.
• Up to seven 2" x 11 ½" motherboards can be installed in an expansion bay if no 4" x 5" modules are installed in the bay. Motherboards
are mounted on top of the PDI in expansion bays. The data and power that would normally be bussed via the PDI is instead routed across the
boards via ribbon cable from one board to the next.
• As shown in Figure 8, motherboards can be installed alongside 4" x 5" cards, if necessary.
• The leftmost slot must not contain a motherboard.
• 4" x 5" cards must be added from right to left.
• Motherboards must be added from left to right.
Figure 8: Installing the Motherboard in a 4100U/4100ES Expansion Bay
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Use the following procedure when installing motherboards in an expansion bay. Start with the second slot from the left and fill to the right.
1. Orient the motherboard with the connector labeled J1 on the right and the header labeled P1 on the left.
2. Attach four metal threaded standoffs and lockwashers into the screw holes on the chassis.
3. Attach two grey plastic standoffs to the motherboard socket mounting screws.
4. Secure the motherboard to the standoffs using four #6 torx screws as shown in Figure 9.
Figure 9: Installing the Motherboard in a 4100U/4100ES Expansion Bay
5. If you are installing the leftmost motherboard, connect a 733-525 Power and Communication Harness. Continue to the next topic to connect the
harness.
Connecting the 733-525 Harness
If you need to connect a 733-525 Harness to a motherboard, refer to Figure 10 and follow these steps. Make sure to route the power and
communication wiring on the left side of the bay.
1. Connect one end of the harness to a motherboard in an adjacent bay. If the adjacent bay is the CPU bay with no additional motherboards,
connect the harness to the P8 and P7 connectors of the CPU motherboard.
a. Insert the harness connector with the blue wire into the P8 connector. Note that the P8 connector has eight pins. Insert the harness
connector on either the top four pins or the bottom four pins, not in the middle.
b. Insert the harness connector with the white wire into the P7 connector. Note that the P7 connector has eight pins. Insert the harness
connector on either the top four pins or the bottom four pins, not in the middle.
If the adjacent bay is an expansion bay or a CPU bay with additional motherboards, connect the harness to the P2 and P3 connectors of the
motherboard installed in the leftmost slot. (If a 4100-0155/4120-0155 SDACT, 4100-6052 Event Reporting DACT, 4100-6053 Point Reporting
DACT, or a 4100-0153/4120-0153 CCDACT occupies the leftmost slot, connect the harness to the motherboard in the second slot from the
left.) Connect the harness as follows:
a. Insert the harness connector with the blue wire into the P2 connector. Note that the P2 connector has eight pins. Insert the harness
connector on either the top four pins or the bottom four pins, not in the middle.
b. Insert the harness connector with the white wire into the P3 connector. Note that the P3 connector has eight pins. Insert the harness
connector on either the top four pins or the bottom four pins, not in the middle.
2. Connect the other end of the harness to the leftmost motherboard in the next bay, as described below. Make sure to route the wiring on the
left side of the bay.
a. Insert the harness connector with the blue wire into the P2 connector. Note that the P2 connector has eight pins. Insert the harness
connector on either the top four pins or the bottom four pins, not in the middle.
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b. Insert the harness connector with the white wire into the P3 connector. Note that the P3 connector has eight pins. Insert the harness
connector on either the top four pins or the bottom four pins, not in the middle.
Figure 10: Power and Communication Wiring for Motherboard (4100U/4100ES)
Installing Motherboards into 4010ES Back Boxes
The zone modules can be mounted to 4100 Back Boxes (PID series 2975-91xx), 4100U/4100ES Back Boxes (PID series 2975-94xx) or 4010ES back
boxes.
• 4100-5001, 4100-5004, 4100-5011, and 4100-5014 modules mount in 4100 Back Boxes.
• 4100-5005 and 4100-5015 modules mount in 4100U/4100ES Back Boxes.
• 4010-9920 and 4010-9921 modules mount in 4010ES Back Boxes
This section describes mounting the 4010-9920 and 4010-9921 versions into 4010ES Back Boxes.
Installing in a 4010ES Panel
The 4010ES Zone Card assembly is composed of a 8V DC Converter Assembly, the Zone Card and the Zone Card Motherboard. The 4010ES Zone Card
assembly can be of Class A (4010-9921) or B (4010-9920). See Figure 11 and Figure 12 for details.
The 8-Volt DC-to-DC Converter takes 24 VDC power from a system switching power supply and converts it to 8 VDC. The Converter is used when
additional 8V power is required.
Class A or Class B 8 Zone Card Assemblies must be mounted inside the top bay of the 4010ES panel. They occupy the leftmost vertical block pair in the
top bay (Figure 13), making the two left-most PDI blocks unavailable.
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4010ES and 4100 4120-Series Class A/Class B Zone Modules Installation Instructions

Figure 11: Class A 8 Zone Card Assembly
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Figure 12: Class B 8 Zone Card Assembly
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4010ES and 4100 4120-Series Class A/Class B Zone Modules Installation Instructions

Figure 13: One-Bay Zone Card Mounting Area
Use the following directions to mount the Class A and B assemblies inside the 4010ES panel.
1. Attach the 8V DC Converter and the Zone Card Motherboard in the area indicated by Figure 13. Use the pre-drilled holes in the bay pan, as
well as stand-offs and metal screws as shown in Figure 10 and Figure 11.
2. Using harness 733-940, attach the 8V DC Converter to the Zone Card Motherboard. Connect the stripped end of the harness to connectors
"24C", "24+", "8C" and "8+" on the DC converter. Attach the other end of the harness to the top four pins on connector P3 of the Zone Card
Motherboard. The connectors are keyed to fit in only one direction. See Figure 14.
3. Attach the Core-4 connector on harness 734-244 to the Non-PDI Card Connection (P2) on the top-bay PDI.
4. Attach the flat 4-pin connector on harness 734-244 to the top four pins on connector P2 of the Zone Card Motherboard.
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4010ES and 4100 4120-Series Class A/Class B Zone Modules Installation Instructions

Figure 14: Zone Card Wiring
5. Attach the stripped end on harness 734-244 to connectors "24C" and "24+" on the 8V DC Converter.
6. Slide the Zone Card into its slot on the Motherboard (Figure 10 or Figure 11).
7. Connect the Zone Card to the Motherboard with zip ties.
8. Power the panel back up.
Installing the Daughter Card
Installing the Daughter Card
The daughter card inserts into the connector located in the center of the motherboard. The connector is keyed so that the daughter card fits only one
way. Before installing the card, examine the slot in the motherboard and the fingers on the daughter card and note where the key is located.
Note: The figure below is a general-purpose illustration that applies to all daughter cards.
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4010ES and 4100 4120-Series Class A/Class B Zone Modules Installation Instructions

Figure 15: Installing the Daughter Card
Wiring Guidelines
This section contains guidelines for wiring the zone modules.
General Guidelines
Make sure these guidelines are accounted for before wiring:
• All wires must be 18 AWG, twisted/shielded pair.
• All wiring is supervised.
• Conductors must test free of all grounds.
• Power must come from a Simplex-approved power supply.
• All wiring must be done using copper conductors only, unless noted otherwise.
• If shielded wire is used,
- the metallic continuity of the shield must be maintained throughout the entire cable length.
- the entire length of the cable must have a resistance greater than 1 Megohm to earth ground.
• Underground wiring must be free of all water.
• In areas of high lightning activity, or in areas that have large power surges, the 2081-9027 Transient Suppressor should be used on monitor
points.
• Wires must not be run through elevator shafts.
• Wires that run in plenum must be in conduit.
• Splicing is permitted. All spliced connections must either be soldered (resin-core solder), crimped in metal sleeves, or encapsulated with an
epoxy resin. When soldering or crimped metal sleeves are used, the junction must be insulated with a high-grade electrical tape that is as
sound as the original insulating jacket. Shield continuity must be maintained throughout.
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4010ES and 4100 4120-Series Class A/Class B Zone Modules Installation Instructions

• A system ground must be provided for earth detection and lightning protection devices. This connection must comply with approved earth
detection per NFPA780.
• Only system wiring can be run together in the same conduit.
• Any wiring leaving the building requires overload protectors (2081-9044). Use one overvoltage protector where wiring leaves the building and
another where the wiring enters the other building.
• Circuits must not leave the building unless the following conditions are met:
- For underground wiring: Circuits must run in a separate parallel wiring trough from any commercial power distribution wiring.
- For overhead wiring: Circuits must be protected from lightning by the 2081-2097/ 2081-2098 Isolated Loop Circuit Protectors. The
outside plant wiring must be limited to one contiguous property, and the total wire length must not exceed 1 km (3.270 ft). Circuit wiring
must be run on separate poles from those supporting any commercial power distribution wiring. Circuit wiring must be run in parallel with
the relation to the commercial power distribution wiring, and must be separated by a minimum of 100 ft or the maximum span between
any two adjacent poles of either the system's circuit or the power distribution circuit.
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4010ES and 4100 4120-Series Class A/Class B Zone Modules Installation Instructions

Power-Limited Guidelines
Make sure these guidelines are accounted for before wiring for power-limited systems:
• Non-power limited field wiring (AC power, batteries, City connection) must be installed and routed in the shaded areas shown in Figure 16.
• Power-limited field wiring must be installed and routed in the non-shaded areas shown in Figure 16, with the exception of City wiring.
• Excess slack should be kept to a minimum inside the back box enclosure. The wiring should be neatly dressed and bundled together using the
wire ties provided with the equipment. Anchor power-limited wiring to tie points, as shown in Power-Limited Guidelines.
Figure 16: Power-Limited Wiring
• Tie the wiring located between bays to the internal wiring troughs, if applicable.
• When powering remote units or switching power through relay contacts, power for these circuits must be provided by a UPS-style power
supply, an ES-PS, an MSS, MSS2, or ESS (for 4010ES panels), or a power-limited power supply that listed for fire-protective signaling use.
• Supervised circuit rating is as follows:
- Standby Voltage Range @ Detector: 16.5 to 32 VDC
- Maximum Detector Standby Load Current: 3.0 mA
- Maximum Alarm (Short) current: 60 mA
- Maximum Line Resistance: 50 Ohms
- Ripple: 8% @ 120 Hz
- EOL Resistance: 3300 Ohms
• Auxiliary power only: In order to connect a circuit using power-limited wiring, the devices being powered must all be addressable, or a UL Listed
EOL relay must be used to supervise the circuit. Refer to Figure 17 for wiring directions for the EOL relay.
Note: The 2098-9739 Relay is used as an example. Other UL Listed EOL relays can be used, depending on the application.
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Figure 17: The 2098-9739 EOL relay
Class A Monitor Zone Wiring
Class A Wiring
This section shows typical wiring for a Class A monitor or security device circuit. Devices connect in the same manner to any of the following monitor
zone modules. For information on wiring a waterflow switch to a class A monitor zone module, refer to Class A Monitor Zone – Waterflow Switch
Wiring.
• 4100-5011 8 Zone Class A – Connects Fire Initiating Devices Only
• 4100-5014 8 Zone Class A – Connects either Fire Initiating Devices or Security Devices
• 4100-5015 8 Zone Class A – Connects either Fire Initiating Devices or Security Devices
• 4010-9921 8 Zone Class A – Connects Fire Initiating Devices Only
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4010ES and 4100 4120-Series Class A/Class B Zone Modules Installation Instructions

Specific Wiring Guidelines for Class A Zone Modules
• If a zone is not used, connect a 3.3 K, 1 W resistor (378-017) across zone
terminals as shown in the figure.
• All device wiring must be terminated to the appropriate zone as shown on Zone
1.
• Wiring shown in the figure is typical. All detector types may be wired to any zone.
• Each zone is marked with its circuit number. Refer to the 4100 Programmer Report,
which references the exact wires connected.
• For zones that connect contacts only, the maximum line resistance is 800 Ohms.
Figure 18: Class A Monitor Zone Wiring
Class A Monitor Zone – Waterflow Switch Wiring
Waterflow Switch Wiring
Figure 19 shows a waterflow switch wired to a Class A monitor zone. Adhere to both the general wiring guidelines outlined earlier in this document and
the specific wiring guidelines shown below.
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4010ES and 4100 4120-Series Class A/Class B Zone Modules Installation Instructions

Specific Guidelines for Wiring a Waterflow Switch to a Class A Zone Module
• Circuit is supervised. Supervisory power is 7.3 mA @ 24 VDC.
• Rating:
- 20.4 to 32.0 VDC
- 60 mA @ 24 VDC
• Connect N/O waterflow contact as shown in the figure. Connect to any zone on
the module.
Figure 19: Class A Monitor
Zone – Waterflow Switch Wiring
Class B Monitor Zone Wiring
Class B Wiring
This section shows typical wiring for a Class B monitor or security device circuit. Fire and security devices connect in the same manner to the following
monitor zone modules.
• 4100-5001 8 Zone Class B – Connects Fire Initiating Devices Only
• 4100-5004 8 Zone Class B – Connects either Fire Initiating Devices or Security Devices
• 4100-5005 8 Zone Class B – Connects either Fire Initiating Devices or Security Devices
• 4010-9920 8 Zone Class B – Connects Fire Initiating Devices Only
For information on wiring a waterflow switch to a class B monitor zone module, refer to the next section "Class B Waterflow Switch Wiring."
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