Sinexcel ROLECEV ULTRACHARGE 160 User manual

Stocked in
the UK by
INSTALLATION & OPERATION MANUAL
ULTR ACHARGE 160
Intelligent ultra-rapid EV charging station

Product Support
UltraCharge 160 DC Charger EVUCM-001-V01R0 Installation and Operation Manual
Page 1of 29 January 2023
Amendments
Amendment
Number Details Date
Ver 1, Rev 0 New Document. Jan 2023
Product: UltraCharge 160 DC Charger
Models:
EVDC2010 – 60kW EVDC2030 – 120kW
EVDC2020 – 80kW EVDC2040 – 160kW
Document Type: Installation and Operation Manual
Document Code: EVUCM-001-V01R0
Language: UK English (Original)
Date Published: January 2023
Rolec Services Ltd are the publishers of this document and own the rights to use the text, images and all technical
content contained within. Content supplied by third parties / partner organisations remains the property of that
organisation and is used by agreement with the supplier.
Rolec Services Ltd exercise care to ensure content is as accurate as possible at the time of publication. However, no
guarantee of accuracy should be inferred.
Rolec Services Ltd, Ralphs Lane, Boston, Lincolnshire PE20 1QU. United Kingdom.
[phone]
[e-mail]
Product Support
Updates to this manual will be made available on the Rolec website at
https://www.rolecserv.com/downloads-ev-charging
Check the document date, and the Version and Revision number shown at the
end of the Document Code (V01-R0, V01-R2, V02-R0, etc).
For installation assistance and advice, contact your preferred electrical
installer.

Product Support
EVUCM-001-V01R0 Installation and Operation Manual UltraCharge 160 DC Charger
January 2023 Page 2of 29
Contents
Product Support 1
Safety 3
Safety Advice Within this Manual 3
Disclaimer 4
Equipment Warnings 5
Safety Instructions for Use 6
Safety Instructions for Operation 7
Product Overview 8
Short description 8
Charger Models 8
Product Views 8
Product Characteristics 9
Product Specifications 10
Installation instructions 11
Equipment Dimensions 11
Equipment Installation Requirements 12
Distribution Cables 13
Layout Requirements of Distribution Cables 13
Requirements for Distribution Cables 14
Cable Specifications for AC Input (Recommended) 14
Internal Wiring 15
Installation 16
Tools required 16
Unpacking the Outer Package of the Cabinet 16
Foundation Drilling 18
Site the Charger 19
Inspection After Installation 23
Stability 23
Clean Up 23
Operation Interface 24
Charging Process 24
Standby Interface 24
Code Scanning Charging Interface Process 26
Interface Process of Pay by Card Charging 27
Password charging interface process 28
Simple Troubleshooting 29
After-Sales Service 29
IMPORTANT:
This document is primarily intended for the following engineers:
xTechnical Support Engineer
xMaintenance Engineer
xEngineering installation team

Safety
UltraCharge 160 DC Charger EVUCM-001-V01R0 Installation and Operation Manual
Page 3of 29 January 2023
Safety
This manual is specifically applicable to the UltraCharge 160 DC Charger and is provided
as a guide to its maintenance.
IMPORTANT: Engineers must read and understand the content of this manual
before installation and/or use of the product.
Engineers must be properly qualified and competent to do work on the equipment in
accordance with the current legislation applicable in the geographical region of the
installation.
xRolec Services Ltd cannot accept any responsibility for improper actions performed
by engineers or end users.
xThe information provided in this manual must ONLY be used with the model(s) listed on
page 1 of this manual.
xThe information provided in this manual must NOT be used with any other product.
xThe content of this manual may be updated by the manufacturer as required.
xDo NOT use the equipment for anything other than its intended purpose.
xDo NOT modify the equipment unless specifically instructed to do so by the
manufacturer.
xDo NOT attempt to repair the equipment unless specifically instructed to do so by the
manufacturer.
xTo maintain electrical safety, the body enclosure of the product (access covers) must
be secured in their correct location using the supplied fasteners and the seal must be
sufficient to maintain the IP rating of the enclosure.
xFasteners used to mount the product in its working location must be sufficient for the
task and the specific mounting point.
xDamage to the product may render it unsafe. The product must be electrically
isolated and NOT used until appropriate remedial action has been performed.
Safety Advice Within this Manual
Rolec manuals use a system of warnings, cautions and notes.
xWARNINGS concern the safety of installers/end user and will be given before the
detail/instructions in the manual.
xCAUTIONS concern the potential for damage to the equipment and will be given
before the detail/instructions in the manual.
xNOTES are given to provide additional information and/or to highlight information of
importance. They will be given either before or after the detail/instructions as
appropriate and may use different wording (such as IMPORTANT) where emphasis is
required.
Warnings, Cautions and Notes may be repeated several times as appropriate and may
be preceded by a hazard symbol where appropriate.

Disclaimer
EVUCM-001-V01R0 Installation and Operation Manual UltraCharge 160 DC Charger
January 2023 Page 4of 29
Disclaimer
Rolec shall not be liable for personal injury, product damage, failure or defects in
scenarios such as but not limited to:
xUnlicensed maintenance personnel or operators to maintain the product without
authorization.
xThe product is not maintained regularly and properly according to the requirements of
the maintenance manual.
xThe product is not maintained in accordance with local specifications and standards.
xMaintenance activities are not filed or reported to the equipment supplier.
xIn the process of maintenance, the original design of the product is changed without
authorization.
xProduct damage or failure is caused intentionally or by negligence in the process of
maintenance.
xProduct damage or failure is due to force majeure (such as a bad weather, natural
disasters, etc.).
xMaintenance personnel not wearing appropriate protective equipment.
xThe front-end power supply of the equipment has not been stopped before
maintenance, resulting in personal injury and/or equipment damage.
xMaintenance while the failure of equipment is not identified, or the circuit is changed
without consulting the supplier resulting in equipment damage.
xAfter maintenance, the door lock is not closed as required, resulting in damage to the
insulation of the equipment caused by water or other foreign matters in the
equipment.
xAfter maintenance, the device with a failure is not marked clearly and sent back to
the supplier for analysis.
xAfter maintenance, the device with a failure is discarded carelessly, resulting in the
absence of cause of failure.
WARNING: Personal Injury and Equipment Damage
xBefore maintenance, make sure the power supply to the charger has been
switched OFF.
xMake sure any faults have been eliminated and the electric circuit has been
connected properly before initiating a power on test.
xPersonnel who maintain the equipment, including operators, trained personnel
and professionals, should possess the local national required qualifications in
special operations such as high-voltage operations, working at heights, and
operations of special equipment.