Skymsen PCP-10L User manual

PCP-10L
PCP-22L
PCP-22L
PCP-10L
INSTRUCTION MANUAL
MEAT GRINDER
Models
34977.1- Março/2011
- ALÉM DESTAS MÁQUINAS, FABRICAMOS UMA LINHA COMPLETA DE EQUIPAMENTOS. CONSULTE SEU REVENDEDOR.
- ESTE PRODUTO CONTA COM ASSISTÊNCIA TÉCNICA, REPRESENTANTES E REVENDEDORES EM TODO TERRITÓRIO NACIONAL.
DEVIDO À CONSTANTE EVOLUÇÃO DOS NOSSOS PRODUTOS, AS INFORMAÇÕES AQUI CONTIDAS PODEM SER MODIFICADAS SEM AVISO PRÉVIO.
LINHA DIRETA
SKYMSEN
Ramais 2011
2012
2013
E-mail: [email protected]
METALRGICA SIEMSEN LTDA.
Rua Anita Garibaldi, nº 262 – Bairro: Sno Luiz – CEP: 88351-410
Brusque – Santa Catarina – Brasil
Fone: [phone] / 3255 2000
Fax: [phone]
www.siemsen.com.br - [email protected]

01
SUMMARY
5. Analyses and Problem Solving
5.1 Problems, Cause and Solutions
11
5.3 Electric Diagram Mod. PCP-10L and PCP-22L
5.2 Components Adjustment and Replacement
12
12
11
4. General Safety Practices
4.1 Basic Operation Procedures
4.4 Operation
4.2 Safety Procedures and Notes Before Switching the Machine On
4.5 After Finishing the Work
4.3 Routine Inspection
4.6 Maintenance
4.7 Advices
8
8
9
9
10
10
10
10
3. Operation
3.1 Grind Device Assembling
3.2 Operating Procedures
3.3 Starting
5
5
6
6
2. Installation and Pre Operation
2.1 Installation
2.2 Pre Operation
4
4
4
1.2 Main Components
1.3 Technical Characteristics
1. Introduction
2
1.1 Safety
2
2
4
4.8 Safety System
10
3.4 Cleaning
6
12
5.2 Components Adjustment and Replacement
5.2.1 Plate and knife sharpening
Well-sharpened plates and knife will make machine to work with less effort and
consequently all components will last longer. Therefore call your nearest technical assistant to
sharpen plates and knife periodically.
5.3 Electric Diagram Mod. PCP-10L and PCP-22L
ON/OFF Switch
+
110/220V Selector Switchs
5.2.2 Gear Box
The Meat Grinders models PCP-10L and PCP-22L have gear box lubricated with
oil.
To keep your machine in good conditions for a long time check oil level at every
5.000 hours of use. Take your machine to the nearest technical assistant to do this job.
Use 250 ml of oil each time you need to refill gear box. The following oils are
recommended: SAE140,APIGL-4 orANP1006.

02
1. Introduction
1.1 1.1Safety
When not properly used the Meat Grinders Models PCP-10L and PCP-22L can be
potentially DANGEROUS. Servicing, cleaning or any other operation shall be made by trained
people.
The following instructions must be observed in order to avoid accidents:
1.1.1 Always unplug the machine when cleaning, servicing or when any other
operation is needed.
1.1.2 Never use tools that do not belong to the machine during operation.
1.1.3 Before switching the machine on check if the Grinding Device Nº02 (Pic.01)
is firm in its position, if all its internal components are assembled as well as if the Pan Nº04 (Pic.01) is
mounted.
1.1.4 Never spray water or other liquid substances directly at motor, power switch
or any other electrical components.
1.1.5 Never use loosen clothes specially shirts with loosen sleeves during
operation.
1.1.6 Never put your fingers or any other object but the Stumper Nº01 (Pic.01)
inside feeding throat.
1.1.7 Keep hands off turning parts.
1.1.8 Never switch the machine on with wet clothes or wet shoes.
1.1.9 Before using the machine make use it is properly grounded.
1.2 Main Components:
All components are made with carefully selected materials, in accordance with
Siemsen experience and standard testing procedures.
The Barrel Nº01 (Pic.02) and the Worm Nº03 (Pic.02) receive a superficial
treatment to isolate and facilitate cleaning.
Knife and discs are made of hardened material to provide a long life cutting
quality.
11
5.1 Problem, causes and solutions
5. Analysis and Problems Solving
The Meat Grinders were designed to operate with the need of minimum
maintenance but the natural wearing caused by longer use of the equipment may occasionally cause
some malfunctions.
If such problem occurs with your Meat Grinder refer to Table 02 in which the most
common situations are listed with recommended solutions.
Table 02
* The Grinding Device stops
during operation.
* Lack of power.
* Problem in the internal or
external electric circuit of the
machine.
* Check if machine is
plugged in and if there is
power at power supply source.
* The processed meat comes out
smashed.
* One of the Barrel internal
components is missing or they
* Plate or knife unsharpened. * Consult item 5.2.1 in this
Manual.
* C h e c k t h e c o r r e c t
assembling order according to
Picture – 02.
* Worn out or broken gears.
* Call technical assistance.
* Call technical assistance.
* Burn smell and/or smoke.
* The machine starts but Barrel
internal components take some
time to start turning.
* Strange noises.
* Oil leaking through gear box.
* Motor or other electrical part
with problem.
* Motor capacitor.
* Barrel internal components out
of place.
* Damaged seal.
* Gears misaligned.
* Call technical assistance.
* Call technical assistance.
* Call technical assistance.
* Call technical assistance.
* Assemble Barrel internal
components correctly.

03
Picture – 01
1- Stumper
2- Barrel
3- Locking Ring
4- Pan
5- Motor Housing
6- ON/OFF Switch
7- Switch Selector
07
04
05
01
06
02
03
10
4.4.1 Advice
Be sure your hair is not loose in order to avoid getting caught by turning parts
which could lead to a serious accident. Tie your hair well up and/or cover your head with a
scarf.
The operation performed by not trained or skilled personnel shall be
forbidden.
Never touch turning parts with your hands or in any other way.
NEVER operate machine without all original safety devices under perfect
conditions.
4.4 Operation
4.6 Maintenance
4.6.1 Danger
Any maintenance with the machine in working situation is dangerous.
TURN IT OFFBYPULLING THE PLUG OFFTHE SOCKET DURING MAINTENANCE.
IMPORTANT
Always unplug the machine when emergency cases arise.
Electrical or mechanical maintenance must be done by qualified personal for
such operation.
Person in charge has to be sure that the machine is under TOTAL SAFETY
conditions when working.
4.7 Advice
4.5 After Finishing The Work
4.5.1 Precautions
Always TURN THE MACHINE OFF by removing the plug from the socket
before cleaning the machine. Never clean the machine unless it has come to a complete stop.
Put all components back to their functional positions before turning it ON again. Check level
of oil. DO NOT place your fingers in between belts and pulleys nor chains and gears.
The Meat Grinders have been equipped with a safety system approved by Brazilian ABNT NBR
13767:2002 Norm, in order to avoid the grinder operation when the Pan is taken away.
SIEMSEN has developed a system to at the same time obey the Norm and allow an easy operation
of the machine. In case the Pan is taken away the ON/OFF Switch will not be able to switch ON the machine. To allow the
machine to operate again, it will be necessary to replace and to fit the Pan on its due place, to restore the machine.
To withdraw the Pan, ALWAYS WITH THE ON/OFF SWITCH TURNED OFF, just lift the front part of
the Pan (Nº01), where hole is located, and drag it rearwards. The ON/OFF Switch will remain out of use (see picture
below).
To replace the Pan, ALWAYS KEEPING THE ON/OFF
SWITCH TURNED OFF, just place the Pan support onto the activating pin, drag
The Pan forward and introduce the hole in the feeding throat.
When withdrawing or replacing the Pan, it is important to
watch how the Pan is fitted into the feeding throat, as well as the fitting of the Pan
Support Nº02 on the Motor Housing (see picture below).
4.8 Safety System
01
02

04
1.3 Technical Characteristics
2.1 Installation
(*) Frequency will be only one, indicated on motor characteristics label.
The Meat Grinder must be installed onto a leveled and stable surface, preferably
850mm high from floor.
Before plugging in the machine check the voltage of the power supply source: 110
or 220 V. Then adjust the machine voltage according to the power supply voltage using the Voltage
Selector Switch located at rear of machine. Move the Voltage Selector Switch to the desired voltage
110 or 220V.
Grounding is mandatory.
Table – 01
2. Installation and Pre Operation
Average Production
Voltage (*)
Frequency(*)
Power Rating
Consumption
Height
Width
Depth
Net Weight
Gross Weight
[kg/h] 200 300
110 /220 110/220
50 or 60 (*) 50 or 60 (*)
0,4 0,8
340 380
312 350
650 730
29 32
33 37
0,5 1
[V]
[Hz]
[HP]
[kW/h]
[mm]
[mm]
[mm]
[kg]
[kg]
Characteristics Unit PCP-10L PCP-22L
2.2 Pre Operation
First of all check if the machine is firm in its position. Before operation all parts
that get in contact with food must be washed with running water and neutral soap. For doing that
follow the below steps:
2.2.1 Remove the Stumper Nº01 (Pic.01) and the Pan Nº04 (Pic.01).
2.2.2 Remove the Locking Ring Nº03 (Pic.01) and then pull out of the Barrel all
the internal components.
2.2.3 Holding the Barrel Nº02 (Pic.01) loosen locking knob located on the right
side of the Barrel and move it left and right pulling it out at the same time.
IMPORTANT
Do not tighten the Locking Ring too much when assembling the Grinding Device as an
excessive pressure on the hole plate and knife may lead to their abnormal wear.
09
4.2 Safety Procedures and Notes Before Switching Machine ON
IMPORTANT
Carefully read ALL INSTRUCTIONS of this manual before turning the machine ON.
Be sure to be familiar with the instructions and that you have well understood all
information contained in this manual. If you have any question contact your supervisor
or your nearest Dealer.
4.3.1 Advice
When checking the tension of the belts or chains, DO NOT introduce your
fingers between the belts and the pulleys and nor between the chain and the gears.
4.3.2 Precautions
Check if motors and sliding or turning parts of the machine produce
abnormal noises.
Check the tension of the belts and chains and replace the set when belt or
chain show signs of being worn out.
When checking tensions of belts or chain DO NOT introduce your fingers
between belts and pulleys, nor between the chains and gears.
Check protections and safety devices to make sure they are working properly.
4.3 Routine Inspection
4.2.1 Danger
An electric cable or electric wire with damaged jacket or bad insulation could
cause electrical shocks as well as electrical leak. Before use, check conditions of all wires and
cables.
4.2.2Advices
Be sure ALL INSTRUCTIONS in this manual have been thoroughly
understood. Every function and operational procedure have to be very clear to the operator.
Contact your nearest Dealer for further questions.
Any manual command (switch, button or lever) shall be given only after being
sure it is the correct one.
4.2.3 Precautions
The electric cable has to be compatible with the power required by the
machine. Cables touching the floor or close to the machine need to be protected against short
circuits.
Oil reservoir has to be full up to the required level as indicated. Check level and add oil if
necessary.

05
3 Operation
3.1 Grinding Device Assembling
To assemble or disassemble the Barrel internal components follow the below
sequence:
IMPORTANT
Note the correct position of each Barrel internal component. Assembling the
components in a different order could cause serious damages to the Grinding Device.
3.2 Operating Procedures
IMPORTANT
Under no circumstances use your hands or any other kind of instrument to push meat
into the feeding throat. Use only the Stumper Nº01 (Pic.01) to do this operation.
The processed meat has the function of lubricating the Barrel internal components.
Therefore do not run the machine without load, as it would warm up and damage the
internal components.
06
07
02
01
03
04
05
01- Barrel
02- Fiber Washer
03- Worm
04- Worm Pin
05- Knife
06- Plates 3mm, 5mm or 8mm (optional)
07- Locking Ring
Picture - 02
07
4. General Safety Practices
The following safety instructions are addressed to both the operator of the
machine as well as the person in charge of maintenance. The machine has to be delivered to the
operator in perfect conditions of use by the Distributor to the user. The user shall operate the
machine only after being well acquainted with the safety procedures described in the present
manual. READ THIS MANUALWITHATTENTION.
4.1.3Advices
In case of power shortage, immediately turn the machine OFF.
Use recommended or equivalent lubricants, oils or greases.
Avoid mechanical shocks as they may cause failures or malfunction.
Avoid penetration of water, dirt or dust into mechanical or electrical
components of the machine.
DO NOT modify original characteristics of the machine.
DO NOT remove, tear off or maculate any labels stuck on the machine. If any
label has been removed or is no longer legible, contact your nearest dealer for replacement.
READ CAREFULLY AND WITH ATTENTION THE SAFETY OR
OPERATION INSTRUCTIONS LABELS DISPLAYED ON THE MACHINE, AS WELLAS
THE INSTRUCTION MANUAL AND THE TECHNICAL CHARACTERISTICS
WRITTEN INSIDE.
4.1.1 Dangerous parts
Some parts of the electric devices are connected to high voltage points. These
parts when touched may cause severe electrical shocks or even be fatal.
Never touch commands such as buttons, switches and knobs with wet hands ,
wet clothes and/or shoes. By not following these instructions operator could be exposed to
severe electrical shocks or even to a fatal situation.
4.1.2 Warnings
The operator has to be well familiar with the position of ON/OFF Switch to
make sure the Switch is easy to be reached when necessary. Before any kind of maintenance,
physically remove plug from the socket.
Provide space for a comfortable operation thus avoiding accidents.
Water or oil spilled on the floor will turn it slippery and dangerous. Make
sure the floor is clean and dry.
Before giving any manual command (switch, buttons, turn keys or lever) be
sure the command is the correct one. Check this manual for further details if necessary.
Never use a manual command (switch, buttons, lever) unadvisedly.
If any work is to be made by two or more persons, coordination signs will have
to be given for each operation step. Every step of the operation shall be taken only if the sign
has been made and responded.
4.1 Basic Operation Practices
IMPORTANT
If any item from the GENERAL SAFETY NOTIONS section is not applicable to
your product, please disregard it.

06 07
3.3 Starting
The Meat Grinders Models PCP-10L and PCP-22L are relatively fast machines,
therefore they need equally be fed.
To feed the Meat Grinders place pieces of meat on the Pan Nº04 (Pic.01) and drive
them with your hand towards the feeding throat entry only, then use the Stumper Nº01 (Pic.01) to
push them into the feeding throat where they will be sucked in.
IMPORTANT
The machine will start only if Pan is in its right position.
IMPORTANT
Do not store the Grinding Device with food inside.
Be sure that the Barrel internal components are assembled correctly as per order
indicated on Picture – 02.
The machine is activated by pushing the ON/OFF Switch Nº06 (Pic.01) located on
the Motor Housing right hand side.
3.4 Cleaning
To do cleaning proceed as follows:
3.4.1 Switch the machine off and unplug the machine from power supply
source.
3.4.2 Remove the Locking Ring Nº07 (Pic.02) and all the Barrel internal
components.
3.4.3 Loosen locking knob located on the right side of the Barrel Nº01 (Pic.01).
3.4.4 Wash all components with running warm water and neutral soap.
3.4.5 To assemble the Grinding Device follow the above sequence inversely.
IMPORTANT
Always switch the machine off before removing the Grinding Device. The machine
is silent. Do not leave utensils such as: knives, forks and similar on the Pan.
3.4.1 Cautions with Stainless Steel:
The Stainless Steel may present rust signs, which ARE ALWAYS CAUSED
BY EXTERNAL AGENTS, especially when the cleaning or sanitization is not
constant and appropriate.
The Stainless Steel resistance towards corrosion is mainly due to the
presence of chrome, which in contact with oxygen allows the formation of a very
thin protective coat. This protective coat is formed through the whole surface of the
steel, blocking the action of external corrosive agents.
When the protective coat is broken, the corrosion process begins, being
possible to avoid it by means of constant and adequate cleaning.
Cleaning must always be done immediately after using the equipment. For
such end, use water, neutral soap or detergent, and clean the equipment with a soft
cloth or a nylon sponge. Then rinse it with plain running water, and dry immediately
with a soft cloth, this way avoiding humidity on surfaces and especially on gaps.
The rinsing and drying processes are extremely important to prevent stains
and corrosion from arising.
IMPORTANT
Acid solutions, salty solutions, disinfectants and some sterilizing solutions
(hypochlorites, tetravalent ammonia salts, iodine compounds, nitric acid
and others), must be AVOIDED, once it cannot remain for long in contact
with the stainless steel:
These substances attack the stainless steel due to the CHLORINE on its
composition, causing corrosion spots (pitting).
Even detergents used in domestic cleaning must not remain in contact with
the stainless steel longer than the necessary, being mandatory to remove it with plain
water and then dry the surface completely.
Use of abrasives:
Sponges or steel wool and carbon steel brushes, besides scratching the
surface and compromising the stainless steel protection, leave particles that rust and
react contaminating the stainless steel. That is why such products must not be used
for cleaning and sanitization. Scrapings made with sharp instruments or similar must
also be avoided.
Main substances that cause stainless steel corrosion:
Dust, grease, acid solutions such as vinegar, fruit juices, etc., saltern
solutions (brine), blood, detergents (except for the neutral ones), common steel
particles, residue of sponges or common steel wool, and also other abrasives.