Skymsen Psee-10-n User manual

Besides this equipment, a complete range of other products are manufactured, consult our dealers.

- Due to the constant improvements introduced to our equipments,

the informaon contained in the present Instrucon Manual may be modiﬁed without previous noce .

WWW.SIEMSEN.COM.BR

49792.4 - VERSÃO 01 - 00001 ATÉ 99999 - INGLES

Data de Correção: 20/05/2013

METALÚRGICA SIEMSEN LTDA.

CNPJ: 82.983.032/0001-19

Rodovia Ivo Silveira - km 12, nº 9525, Galpão 1 - Bairro: Bateas - CEP: 88355-202

Brusque - Santa Catarina - Brasil

Phone: +55 47 3211 6000 - Fax: +55 47 3211 6020

www.siemsen.com.br - comer[email protected]

INSTRUCTIONS MANUAL

MEAT GRINDER, STAINLESS STEEL, BARREL 10

MODEL

PSEE-10-N

2

SUMMARY

1. Introducon ...................................................................................... 3

1.1 Safety .................................................................................................................... 3

1.2 Main Components ................................................................................................. 5

1.3 Technical Characteriscs ........................................................................................ 6

1.4 Labels .................................................................................................................... 6

2. Installaon and Pre Operaon ........................................................... 7

2.1 Installaon ............................................................................................................ 7

2.2 Pre Operaon ........................................................................................................ 8

3. Operaon ......................................................................................... 8

3.1 Starng ................................................................................................................. 8

3.2 Operaon Procedure ............................................................................................. 8

3.3 Safety System ........................................................................................................ 9

3.4 Assembling the Barrel internal components ......................................................... 9

3.5 Cleaning and Sanizing ........................................................................................10

3.6 Cauons with Stainless Steel ................................................................................10

4. General Safety Pracces .................................................................. 12

4.1 Basic Operaon Procedures ..................................................................................12

4.2 Safety Procedures and Notes Before Switching the Machine On ...........................13

4.3 Roune Inspecon ..............................................................................................14

4.4 Operaon .............................................................................................................14

4.5 Aer Finishing the Work .......................................................................................14

4.6 Maintenance ........................................................................................................15

4.7 Advices ................................................................................................................15

5. Analyses and Problem Solving ......................................................... 16

5.1 Problems, Cause and Soluons .............................................................................16

5.2 Components Adjustment and Replacement .........................................................16

6. Maintenance ................................................................................... 18

7. Electric Diagram .............................................................................. 19 23

___________________________________________________________

22

___________________________________________________________

3

1. Introducon

1.1 Safety

When incorrectly used this equipment is a potenally DANGEROUS machine. Maintenance,

cleaning or any other service shall be performed by a duly trained person and with the

machine unplugged.

To avoid accidents respect the following instrucons:

1.1.1 Read completely these instrucons.

1.1.2 To avoid to risk electric shocks and damage to the equipment never use it with wet

clothes or shoes and/or standing on wet ﬂoors. Do not plunge it into water nor any other

liquid, do not spray water directly to the equipment.

1.1.3 When the equipment is in operaon the operator shall supervise it, principally

when children might be near.

1.1.4 Unplug the equipment when: It is not in use, before to clean it, before to remove or

to place some accessory. Before maintenance or any other service.

1.1.5 Do not operate the equipment if the cord or plug are damaged. Do not lean the

cord on table edges, nor let them lie on hot surfaces.

1.1.6 When the equipment may have fall, have been damaged any way, or simply does

not work, take it to Technical Assistance to check.

1.1.7 The use of accessories not recommended by the manufacturer may cause corporal

damages.

1.1.8 Keep the hands or any other object away from moving parts while the equipment is

in operaon.

1.1.9 During operaon never wear loose clothes with wide sleeves principally around the

wrists.

1.1.10 Make sure the equipment voltage and the network voltage are the same, and the

equipment has been solidly grounded.

1.1.11 Before to start the equipment make sure the Barrel # 02 (Pic.01) is ﬁrm in its posion

and if all the internal components are correctly assembled as explained by Picture 03.

4

IMPORTANT

For mayor operator protecon this equipment is provided with a safety system not

allowing to be involuntary switched ON aer an eventual energy shortage.

IMPORTANT

Make sure the cord is in perfect condions for use. If it is not, change it for a new

one in accordance with the technical speciﬁcaons and safety rules.

The substuon shall be made by a qualiﬁed professional, and shall respect the

local safety norms.

IMPORTANT

This equipment must not be used by children or any persons with reduced

physical or mental aptness, lack of experience or knowledge, unless they are

under supervision or have received from the person responsible for safety, proper

instrucons on how to use the equipment.

IMPORTANT

Children shall be watched in order to avoid them to play with the equipment.

IMPORTANT

In case of emergency take oﬀthe plug from its socket.

IMPORTANT

Never spray water directly on to the equipment.

IMPORTANT

Plates with oval form or having a diameter larger than the original plates shall not

be used.

21

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20

___________________________________________________________

5

1.2 Main Components

All components are made with carefully selected materials, in accordance with Siemsen

experience and standard tesng procedures.

The Barrel # 02 (Pic.01) and the Worm # 03 (Pic.03) receive a superﬁcial treatment to

isolate and facilitate cleaning.

Knife and discs are made of hardened material to provide a long life cung quality.

PICTURE 01

01 - Stumper

02 - Barrel

03 - Locking Ring

04 - Pan

05 - Motor Housing

06 - ON/OFF Switch

05

03

01

04

06

02

6

TABLE 01

1.3 Technical Characteriscs

1.4 Labels

- Label giving advice to read the Instrucon Manual.

- Label giving advice to be careful when operang the equipment.

- Label giving advice to be careful when handling the equipment.

CHARACTERISTICS UNIT PSEE-10-N

Average Producon kg/h 200

Voltage V 220

Frequency Hz 60

Power Rang CV 1

Consumpon kW/h 0,73

Height mm 505

Width mm 315

Depth mm 740

Net Weight kg 39

Gross Weight kg 47

19

7. Electric Diagram

Electric Diagram code: 49794.0

Version: Versão 01

M1~

T1,T5

T4,T8

P1

P2

F

220V/60Hz

N

1

2

NF

NC

3

4

NA

NO

1

2

3

4

1 2 31 2 3

MAGNETIC SWITCH

ELECTRIC NETWORK

ELECTRONIC BOARD

TERMINAL WITH JUMPER

TERMINAL WITHOUT JUMPER

OFF

ON

MAGNETIC SENSOR

18

6. Maintenance

Maintenance must be considered a set of procedures with the purpose to keep the

equipment best operang condions, therefore increasing the equipment life and safety.

* Cleaning – Check item 3 5 Cleaning.

* Wiring – Check all wires regarding deteriorate condions as well as all electric contacts

(terminals) regarding ghtening and corrosion.

* Contacts – ON/OFF switch, emergency buon, reset buon, electronic circuits etc,

check the equipment in order to assure that all components are correctly working and the

equipment operaon is normal.

* Installaon – Make sure the installaon followed item 2.1 instrucons.

1 - Each month check:

- Check the electrical installaon;

- Measure the voltage at the socket;

- Measure the working current and match it with the nominal current;

- Check the ghtening of all electric terminals to avoid bad contacts;

- Check electric motor shaclearance;

- Check the wiring for overeang, insulaon failures and mechanical damages.

2 - Each three month checks:

- Check electrical components such as ON/OFF switch, emergency buon, reset buon,

electronic electric circuits, overeang, insulaon failings, or mechanical damages.

- Check bearings clearances.

- Check retainers, O’rings, V’rings and other seals.

7

2. Installaon and Pre Operaon

2.1 Installaon

2.1.1 Placing

The Meat Grinder must be placed onto a leveled and stable surface, preferably 850mm

high from ﬂoor.

- Label giving advice to be careful while cleaning or giving maintenance to the equipment.

850 mm

2.1.2 Electrical Installaon

This equipment has been designed for 220 V. When receiving the equipment check the

voltage indicated on the cord label.

The cord has a plug with three pins, the middle one is ground. It is mandatory the three

pins to be duly connected before to start the machine.

IMPORTANT

Make sure the network voltage is the same as the voltage indicated on the cord

label.

PICTURE 02

8

2.2 Pre Operaon

First of all check if the machine is ﬁrm in its posion.

Before operaon all parts that get in contact with food must be washed with running water

and neutral soap (see item 3.5 cleaning).

IMPORTANT

Do not ghten the Locking Ring too much when assembling the Grinding Device as

an excessive pressure on the hole plate and knife may lead to their abnormal wear.

3. Operaon

3.1 Starng

IMPORTANT

Unplug the equipment before to remove the Barrel. The machine is silent, do not

let on the pan any kind of objects such as knives, forks or similar.

Make sure that the Barrel internal components follow the correct sequence as instructed

on Picture 03.

Starng is made as follows:

1 - Plug the equipment on the network socket.

2 - Press the ON/OFF Switch on posion “I”.

IMPORTANT

The equipment will start only if the pan is correctly placed.

IMPORTANT

Under no circumstances use your hands or any other kind of instrument to push

meat into the feeding throat. Use only the Stumper # º01 (Pic.01) to do this

operaon. The processed meat has the funcon of lubricang the Barrel internal

components. Therefore do not run the machine without load, as it would warm up

and damage the internal components.

3.2 Operaon Procedure

17

TABLE 02

PROBLEMS CAUSES SOLUTIONS

- The machine does not start.

-Electricity shortage;

- Worn out or broken gears;

- Problems with the electric

circuits.

- Check electricity supply;

- Call Technical assistance;

- Smoke or burnt smell. - Problems with the electric

circuits. - Call Technical assistance.

- The machine starts but the

worm does not turn or turn

too slow.

- Worn out or broken gears;

- Problems with the motor.

- Call Technical assistance.

- The cord is damaged. - Damages during

transportaon. - Call Technical assistance.

- Strange noise. - Damaged bearings. - Call Technical assistance.

- The processed meat comes

out smashed.

- One of the internal

components of the Barrel

is missing or assembled

incorrectly;

- Plate or knife are blunt.

- Check the internal

components assembling see

Pic. 03;

- Consulte ítem 5.2.

- The worm stops during

operaon.

- Electricity shortage;

- Problems with the electric

circuits;

- Worn out or broken gears.

- Check if the plug is in the

socket and possible electricity

shortage;

- Call Technical assistance.

* Oil leaking through the

gear box. * Damaged seal. * Call Technical assistance.

16

5. Analysis and Problems Solving

5.1 Problem, causes and soluons

The Meat Grinders were designed to operate with the need of minimum maintenance but

the natural wearing caused by longer use of the equipment may occasionally cause some

malfuncons.

If such problem occurs with your Meat Grinder refer to Table 02 in which the most common

situaons are listed with recommended soluons.

5.2 Components Adjustment and Replacement

5.2.1 Plate and knife sharpening

Well-sharpened plates and knife will make machine to work with less eﬀort and

consequently all components will last longer. Therefore call your nearest technical assistant

to sharpen plates and knife periodically.

5.2.2 Gear Box

The Meat Grinders have a gear box lubricated with oil.

To keep your machine in good condions for a long me check oil level at every 5.000

hours of use. Take your machine to the nearest technical assistant to do this job.

Use 250 ml of oil each me you need to reﬁll the gear box. The following oils are

recommended: UNITRON 140-CASTROL or similar having a viscosity (SAE140, APIGL-4 or

ANP1006).

9

The Meat Grinders are relavely fast machines, therefore they need equally be fast fed.

To feed the Meat Grinders place pieces of meat on the Pan # 04 (Pic.01) and drive them

with your hand towards the feeding throat entry only. Then, use the Stumper # º01 (Pic.01)

to push them into the feeding throat where they will be sucked in.

3.3 Safety System

This equipment has a safety system to avoid automac restart aer an energy shortage.

The equipment do not run if the pan is not correctly placed.

3.4 Assembling the Barrel internal components

To assemble or disassemble the Barrel internal components follow the below sequence:

IMPORTANT

Note the correct posion of each Barrel internal component. Assembling the

components in a diﬀerent order could cause serious damages to the Grinding

Device.

PICTURE 03

01 - Barrel

02 - Fiber Washer

03 - Worm

04 - Worm Pin

05 - Knife

06 - Plates 3mm (oponal), 5mm or 8mm

07 - Locking Ring

10

IMPORTANT

Do not spray water directly to the equipment.

3.5 Cleaning and Sanizing

IMPORTANT

Unplug the machine before to start cleaning.

The equipment shall be totally cleaned and sanized:

- Before to be used ﬁrst me;

- Aer every day’s operaon;

- When it has not been used during a long me;

- Before to operate it aer a long period unused.

Some parts of the equipment may be removed for cleaning, such:

- Stumper.

- Pan.

- Locking Ring.

- Barrel and its internal components (see item 3.4).

Procedure to remove the Barrel internal components:

- Remove the Stumper # 01 (Pic.01) and the Pan # 04 (Pic.01);

- Remove the Locking Ring # 03 (Pic 01);

- Remove the Barrel # 02 (Pic.01), hold the barrel, but before, loosen the handle on the le

side of the equipment, then move the Barrel leto right and forward;

- Remove the Barrel internal components.

Wash all the parts that might be in contact with the product using water and neutral soap,

then dry them with a clean cloth.

IMPORTANT

Do not store the Barrel with product inside, to avoid the product to freeze and

therefore damage the internal components.

15

4.7 Warning

Electrical or mechanical maintenance has to be undertaken by qualiﬁed personnel.

The person in charge of maintenance has to be sure that the machine is under TOTAL

SAFETY condions when working.

Skymsen PSEE-10-N User manual

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