Skymsen Psee-10-n User manual

Besides this equipment, a complete range of other products are manufactured, consult our dealers.

- Due to the constant improvements introduced to our equipments,

the informaon contained in the present Instrucon Manual may be modiﬁed without previous noce .

WWW.SIEMSEN.COM.BR

49792.4 - VERSÃO 01 - 00001 ATÉ 99999 - INGLES

Data de Correção: 20/05/2013

METALÚRGICA SIEMSEN LTDA.

CNPJ: 82.983.032/0001-19

Rodovia Ivo Silveira - km 12, nº 9525, Galpão 1 - Bairro: Bateas - CEP: 88355-202

Brusque - Santa Catarina - Brasil

Phone: +55 47 3211 6000 - Fax: +55 47 3211 6020

www.siemsen.com.br - comer[email protected]

INSTRUCTIONS MANUAL

MEAT GRINDER, STAINLESS STEEL, BARREL 10

MODEL

PSEE-10-N

2

SUMMARY

1. Introducon ...................................................................................... 3

1.1 Safety .................................................................................................................... 3

1.2 Main Components ................................................................................................. 5

1.3 Technical Characteriscs ........................................................................................ 6

1.4 Labels .................................................................................................................... 6

2. Installaon and Pre Operaon ........................................................... 7

2.1 Installaon ............................................................................................................ 7

2.2 Pre Operaon ........................................................................................................ 8

3. Operaon ......................................................................................... 8

3.1 Starng ................................................................................................................. 8

3.2 Operaon Procedure ............................................................................................. 8

3.3 Safety System ........................................................................................................ 9

3.4 Assembling the Barrel internal components ......................................................... 9

3.5 Cleaning and Sanizing ........................................................................................10

3.6 Cauons with Stainless Steel ................................................................................10

4. General Safety Pracces .................................................................. 12

4.1 Basic Operaon Procedures ..................................................................................12

4.2 Safety Procedures and Notes Before Switching the Machine On ...........................13

4.3 Roune Inspecon ..............................................................................................14

4.4 Operaon .............................................................................................................14

4.5 Aer Finishing the Work .......................................................................................14

4.6 Maintenance ........................................................................................................15

4.7 Advices ................................................................................................................15

5. Analyses and Problem Solving ......................................................... 16

5.1 Problems, Cause and Soluons .............................................................................16

5.2 Components Adjustment and Replacement .........................................................16

6. Maintenance ................................................................................... 18

7. Electric Diagram .............................................................................. 19 23

___________________________________________________________

22

___________________________________________________________

3

1. Introducon

1.1 Safety

When incorrectly used this equipment is a potenally DANGEROUS machine. Maintenance,

cleaning or any other service shall be performed by a duly trained person and with the

machine unplugged.

To avoid accidents respect the following instrucons:

1.1.1 Read completely these instrucons.

1.1.2 To avoid to risk electric shocks and damage to the equipment never use it with wet

clothes or shoes and/or standing on wet ﬂoors. Do not plunge it into water nor any other

liquid, do not spray water directly to the equipment.

1.1.3 When the equipment is in operaon the operator shall supervise it, principally

when children might be near.

1.1.4 Unplug the equipment when: It is not in use, before to clean it, before to remove or

to place some accessory. Before maintenance or any other service.

1.1.5 Do not operate the equipment if the cord or plug are damaged. Do not lean the

cord on table edges, nor let them lie on hot surfaces.

1.1.6 When the equipment may have fall, have been damaged any way, or simply does

not work, take it to Technical Assistance to check.

1.1.7 The use of accessories not recommended by the manufacturer may cause corporal

damages.

1.1.8 Keep the hands or any other object away from moving parts while the equipment is

in operaon.

1.1.9 During operaon never wear loose clothes with wide sleeves principally around the

wrists.

1.1.10 Make sure the equipment voltage and the network voltage are the same, and the

equipment has been solidly grounded.

1.1.11 Before to start the equipment make sure the Barrel # 02 (Pic.01) is ﬁrm in its posion

and if all the internal components are correctly assembled as explained by Picture 03.

4

IMPORTANT

For mayor operator protecon this equipment is provided with a safety system not

allowing to be involuntary switched ON aer an eventual energy shortage.

IMPORTANT

Make sure the cord is in perfect condions for use. If it is not, change it for a new

one in accordance with the technical speciﬁcaons and safety rules.

The substuon shall be made by a qualiﬁed professional, and shall respect the

local safety norms.

IMPORTANT

This equipment must not be used by children or any persons with reduced

physical or mental aptness, lack of experience or knowledge, unless they are

under supervision or have received from the person responsible for safety, proper

instrucons on how to use the equipment.

IMPORTANT

Children shall be watched in order to avoid them to play with the equipment.

IMPORTANT

In case of emergency take oﬀthe plug from its socket.

IMPORTANT

Never spray water directly on to the equipment.

IMPORTANT

Plates with oval form or having a diameter larger than the original plates shall not

be used.

21

___________________________________________________________

20

___________________________________________________________

5

1.2 Main Components

All components are made with carefully selected materials, in accordance with Siemsen

experience and standard tesng procedures.

The Barrel # 02 (Pic.01) and the Worm # 03 (Pic.03) receive a superﬁcial treatment to

isolate and facilitate cleaning.

Knife and discs are made of hardened material to provide a long life cung quality.

PICTURE 01

01 - Stumper

02 - Barrel

03 - Locking Ring

04 - Pan

05 - Motor Housing

06 - ON/OFF Switch

05

03

01

04

06

02

6

TABLE 01

1.3 Technical Characteriscs

1.4 Labels

- Label giving advice to read the Instrucon Manual.

- Label giving advice to be careful when operang the equipment.

- Label giving advice to be careful when handling the equipment.

CHARACTERISTICS UNIT PSEE-10-N

Average Producon kg/h 200

Voltage V 220

Frequency Hz 60

Power Rang CV 1

Consumpon kW/h 0,73

Height mm 505

Width mm 315

Depth mm 740

Net Weight kg 39

Gross Weight kg 47

19

7. Electric Diagram

Electric Diagram code: 49794.0

Version: Versão 01

M1~

T1,T5

T4,T8

P1

P2

F

220V/60Hz

N

1

2

NF

NC

3

4

NA

NO

1

2

3

4

1 2 31 2 3

MAGNETIC SWITCH

ELECTRIC NETWORK

ELECTRONIC BOARD

TERMINAL WITH JUMPER

TERMINAL WITHOUT JUMPER

OFF

ON

MAGNETIC SENSOR

18

6. Maintenance

Maintenance must be considered a set of procedures with the purpose to keep the

equipment best operang condions, therefore increasing the equipment life and safety.

* Cleaning – Check item 3 5 Cleaning.

* Wiring – Check all wires regarding deteriorate condions as well as all electric contacts

(terminals) regarding ghtening and corrosion.

* Contacts – ON/OFF switch, emergency buon, reset buon, electronic circuits etc,

check the equipment in order to assure that all components are correctly working and the

equipment operaon is normal.

* Installaon – Make sure the installaon followed item 2.1 instrucons.

1 - Each month check:

- Check the electrical installaon;

- Measure the voltage at the socket;

- Measure the working current and match it with the nominal current;

- Check the ghtening of all electric terminals to avoid bad contacts;

- Check electric motor shaclearance;

- Check the wiring for overeang, insulaon failures and mechanical damages.

2 - Each three month checks:

- Check electrical components such as ON/OFF switch, emergency buon, reset buon,

electronic electric circuits, overeang, insulaon failings, or mechanical damages.

- Check bearings clearances.

- Check retainers, O’rings, V’rings and other seals.

7

2. Installaon and Pre Operaon

2.1 Installaon

2.1.1 Placing

The Meat Grinder must be placed onto a leveled and stable surface, preferably 850mm

high from ﬂoor.

- Label giving advice to be careful while cleaning or giving maintenance to the equipment.

850 mm

2.1.2 Electrical Installaon

This equipment has been designed for 220 V. When receiving the equipment check the

voltage indicated on the cord label.

The cord has a plug with three pins, the middle one is ground. It is mandatory the three

pins to be duly connected before to start the machine.

IMPORTANT

Make sure the network voltage is the same as the voltage indicated on the cord

label.

PICTURE 02

8

2.2 Pre Operaon

First of all check if the machine is ﬁrm in its posion.

Before operaon all parts that get in contact with food must be washed with running water

and neutral soap (see item 3.5 cleaning).

IMPORTANT

Do not ghten the Locking Ring too much when assembling the Grinding Device as

an excessive pressure on the hole plate and knife may lead to their abnormal wear.

3. Operaon

3.1 Starng

IMPORTANT

Unplug the equipment before to remove the Barrel. The machine is silent, do not

let on the pan any kind of objects such as knives, forks or similar.

Make sure that the Barrel internal components follow the correct sequence as instructed

on Picture 03.

Starng is made as follows:

1 - Plug the equipment on the network socket.

2 - Press the ON/OFF Switch on posion “I”.

IMPORTANT

The equipment will start only if the pan is correctly placed.

IMPORTANT

Under no circumstances use your hands or any other kind of instrument to push

meat into the feeding throat. Use only the Stumper # º01 (Pic.01) to do this

operaon. The processed meat has the funcon of lubricang the Barrel internal

components. Therefore do not run the machine without load, as it would warm up

and damage the internal components.

3.2 Operaon Procedure

17

TABLE 02

PROBLEMS CAUSES SOLUTIONS

- The machine does not start.

-Electricity shortage;

- Worn out or broken gears;

- Problems with the electric

circuits.

- Check electricity supply;

- Call Technical assistance;

- Smoke or burnt smell. - Problems with the electric

circuits. - Call Technical assistance.

- The machine starts but the

worm does not turn or turn

too slow.

- Worn out or broken gears;

- Problems with the motor.

- Call Technical assistance.

- The cord is damaged. - Damages during

transportaon. - Call Technical assistance.

- Strange noise. - Damaged bearings. - Call Technical assistance.

- The processed meat comes

out smashed.

- One of the internal

components of the Barrel

is missing or assembled

incorrectly;

- Plate or knife are blunt.

- Check the internal

components assembling see

Pic. 03;

- Consulte ítem 5.2.

- The worm stops during

operaon.

- Electricity shortage;

- Problems with the electric

circuits;

- Worn out or broken gears.

- Check if the plug is in the

socket and possible electricity

shortage;

- Call Technical assistance.

* Oil leaking through the

gear box. * Damaged seal. * Call Technical assistance.

16

5. Analysis and Problems Solving

5.1 Problem, causes and soluons

The Meat Grinders were designed to operate with the need of minimum maintenance but

the natural wearing caused by longer use of the equipment may occasionally cause some

malfuncons.

If such problem occurs with your Meat Grinder refer to Table 02 in which the most common

situaons are listed with recommended soluons.

5.2 Components Adjustment and Replacement

5.2.1 Plate and knife sharpening

Well-sharpened plates and knife will make machine to work with less eﬀort and

consequently all components will last longer. Therefore call your nearest technical assistant

to sharpen plates and knife periodically.

5.2.2 Gear Box

The Meat Grinders have a gear box lubricated with oil.

To keep your machine in good condions for a long me check oil level at every 5.000

hours of use. Take your machine to the nearest technical assistant to do this job.

Use 250 ml of oil each me you need to reﬁll the gear box. The following oils are

recommended: UNITRON 140-CASTROL or similar having a viscosity (SAE140, APIGL-4 or

ANP1006).

9

The Meat Grinders are relavely fast machines, therefore they need equally be fast fed.

To feed the Meat Grinders place pieces of meat on the Pan # 04 (Pic.01) and drive them

with your hand towards the feeding throat entry only. Then, use the Stumper # º01 (Pic.01)

to push them into the feeding throat where they will be sucked in.

3.3 Safety System

This equipment has a safety system to avoid automac restart aer an energy shortage.

The equipment do not run if the pan is not correctly placed.

3.4 Assembling the Barrel internal components

To assemble or disassemble the Barrel internal components follow the below sequence:

IMPORTANT

Note the correct posion of each Barrel internal component. Assembling the

components in a diﬀerent order could cause serious damages to the Grinding

Device.

PICTURE 03

01 - Barrel

02 - Fiber Washer

03 - Worm

04 - Worm Pin

05 - Knife

06 - Plates 3mm (oponal), 5mm or 8mm

07 - Locking Ring

10

IMPORTANT

Do not spray water directly to the equipment.

3.5 Cleaning and Sanizing

IMPORTANT

Unplug the machine before to start cleaning.

The equipment shall be totally cleaned and sanized:

- Before to be used ﬁrst me;

- Aer every day’s operaon;

- When it has not been used during a long me;

- Before to operate it aer a long period unused.

Some parts of the equipment may be removed for cleaning, such:

- Stumper.

- Pan.

- Locking Ring.

- Barrel and its internal components (see item 3.4).

Procedure to remove the Barrel internal components:

- Remove the Stumper # 01 (Pic.01) and the Pan # 04 (Pic.01);

- Remove the Locking Ring # 03 (Pic 01);

- Remove the Barrel # 02 (Pic.01), hold the barrel, but before, loosen the handle on the le

side of the equipment, then move the Barrel leto right and forward;

- Remove the Barrel internal components.

Wash all the parts that might be in contact with the product using water and neutral soap,

then dry them with a clean cloth.

IMPORTANT

Do not store the Barrel with product inside, to avoid the product to freeze and

therefore damage the internal components.

15

4.7 Warning

Electrical or mechanical maintenance has to be undertaken by qualiﬁed personnel.

The person in charge of maintenance has to be sure that the machine is under TOTAL

SAFETY condions when working.

14

When checking tensions of belts or chain DO NOT introduce your ﬁngers between belts

and pulleys, nor between the chains and gears.

Check protecons and safety devices to make sure they are working properly.

4.4 Operaon

4.4.1 Advice

Be sure your hair is not loose in order to avoid geng caught by turning parts which could

lead to a serious accident.

- Tie your hair up well and/or cover your head with a scarf.

- The operaon performed by not trained or skilled personnel shall be forbidden.

- NEVER operate machine without any original safety devices under perfect condions.

4.5 Aer Finishing The Work

4.5.1 Precauons

Always TURN THE MACHINE OFF by removing the plug from the socket before cleaning the

machine.

Never clean the machine unless it has come to a complete stop.

Put all components back to their funconal posions before turning it ON again.

DO NOT place your ﬁngers in between belts and pulleys nor chains and gears.

4.6 Maintenance

4.6.1 Dangers

Any maintenance with the machine in working situaon is dangerous.

TURN IT OFF BY PULLING THE PLUG OFF THE SOCKET DURING MAINTENANCE.

IMPORTANT

Always remove the plug from the socket in any emergency situaon.

11

3.6 Cauons with Stainless Steel

The Stainless Steel may present rust signs, which ARE ALWAYS CAUSED BY EXTERNAL

AGENTS, especially when the cleaning or sanizaon is not constant and appropriate.

The Stainless Steel resistance towards corrosion is mainly due to the presence of chrome,

which in contact with oxygen allows the formaon of a very thin protecve coat. This

protecve coat is formed through the whole surface of the steel, blocking the acon of

external corrosive agents.

When the protecve coat is broken, the corrosion process begins, being possible to avoid

it by means of constant and adequate cleaning.

Cleaning must always be done immediately aer using the equipment. For such end, use

water, neutral soap or detergent, and clean the equipment with a socloth or a nylon

sponge. Then rinse it with plain running water, and dry immediately with a socloth, this

way avoiding humidity on surfaces and especially on gaps.

The rinsing and drying processes are extremely important to prevent stains and corrosion

from arising.

IMPORTANT

Acid soluons, salty soluons, disinfectants and some sterilizing soluons

(hypochlorites, tetravalent ammonia salts, iodine compounds, nitric acid and

others), must be AVOIDED, once it cannot remain for long in contact with the

stainless steel:

These substances aack the stainless steel due to the CHLORINE on its composion,

causing corrosion spots (ping).

Even detergents used in domesc cleaning must not remain in contact with the stainless

steel longer than the necessary, being mandatory to remove it with plain water and then

dry the surface completely.

Use of abrasives:

Sponges or steel wool and carbon steel brushes, besides scratching the surface

and compromising the stainless steel protecon, leave parcles that rust and react

contaminang the stainless steel. That is why such products must not be used for cleaning

and sanizaon. Scrapings made with sharp instruments or similar must also be avoided.

Main substances that cause stainless steel corrosion:

Dust, grease, acid soluons such as vinegar, fruit juices, etc., saltern soluons (brine),

blood, detergents (except for the neutral ones), common steel parcles, residue of sponges

or common steel wool, and also other abrasives.

12

The following safety instrucons are addressed to both the operator of the machine as

well as the person in charge of maintenance.

The machine has to be delivered only in perfect condions of use by the Distributor to the

user. The user shall operate the machine only aer being well acquainted with the safety

procedures described in the present manual. READ THIS MANUAL WITH ATTENTION.

4.1 Basic Operaon Pracces

4.1.1 Dangerous parts

Some areas of the electric device have parts that are connected or have parts connected

to high voltage. These parts when touched may cause severe electrical chocks or even be

fatal.

Never touch commands such as buons, turning keys and knobs with wet hands, wearing

wet clothes and/or wet shoes. By not following these instrucons operator could be

exposed to severe electrical shocks or even to a lethal situaon.

4.1.2 Warnings

The operator has to be well familiar with the posion of ON/OFF Switch to make sure the

Switch is easy to be reached when necessary.

Before any kind of maintenance, physically remove plug from the socket.

Provide space for a comfortable operaon thus avoiding accidents.

Water or oil spilled on the ﬂoor will turn it slippery and dangerous. Make sure the ﬂoor is

clean and dry.

Never use a manual command (switch, buons, lever) unadvisedly.

If any work is to be made by two or more persons, coordinaon signs will have to be given

for each operaon step. Every step of the operaon shall be taken only if a sign has been

made and responded.

4.1.3 Precauons

In case of power shortage, immediately switch the machine oﬀ.

Use recommended or equivalent lubricants, oils or greases.

Avoid mechanical shocks, once they may cause damages or bad funconing.

Avoid water and dust entrance on the mechanical e electrical components of the machine.

Do not change the standard characteriscs of the machine.

DO NOT remove, tear oﬀor maculate any labels stuck on the machine.

4. General Safety Pracces

IMPORTANT

If any recommendaon is not applicable to your equipment, please ignore it.

13

If any labels have been removed or are no longer legible, contact your nearest dealer for

replacement.

4.2 Safety Procedures and Notes before Switching the Machine ON

IMPORTANT

Carefully read ALL INSTRUCTIONS of this manual before turning the machine ON.

Be sure to well understand all the informaon contained in this manual. If you

have any queson contact your supervisor or your nearest Dealer.

4.2.1 Danger

An electric cable or electric wire with damaged jacket or bad insulaon might cause

electrical shocks as well as electrical leak. Before use, check the condions of all wires and

cables.

4.2.2 Advices

Be sure ALL INSTRUCTIONS in this manual have been thoroughly understood. Every

funcon and operaonal procedure has to be thoroughly clear to the operator.

Any manual command (switch, buon or lever) shall be given only aer being sure it is the

correct one.

4.2.3 Precauons

The electric cable has to be compable with the power required by the machine.

Cables touching the ﬂoor or close to the machine need to be protected against short

circuits.

4.3 Roune Inspecon

4.3.1 Advice

When checking the tension of the belts or chains, DO NOT introduce your ﬁngers between

the belts and the pulleys and nor between the chain and the gears.

4.3.2 Precauons

Check if motors and sliding or turning parts of the machine produce abnormal noises.

Check the tension of the belts and chains and replace the set when belt or chain show

signs of being worn out.

Skymsen PSEE-10-N User manual

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