Skymsen PCP-98M User manual

34978.0 -Março/2011
PCP-98M
PCP-98M(single-phase)
PCP-98T
PCP-98T(three-phase)
INSTRUCTIONS MANUAL
MEAT GRINDER
- ALÉM DESTAS MÁQUINAS, FABRICAMOS UMA LINHA COMPLETA DE EQUIPAMENTOS. CONSULTE SEU REVENDEDOR.
- ESTE PRODUTO CONTA COM ASSISTÊNCIA TÉCNICA, REPRESENTANTES E REVENDEDORES EM TODO TERRITÓRIO NACIONAL.
DEVIDO À CONSTANTE EVOLUÇÃO DOS NOSSOS PRODUTOS, AS INFORMAÇÕES AQUI CONTIDAS PODEM SER MODIFICADAS SEM AVISO PRÉVIO.
LINHA DIRETA
SKYMSEN
Ramai s 2 011
2012
2013
E-mail: [email protected]
METALÚRGICA SIEMSEN LTDA.
Rua Anita Garibaldi, nº 262 – Bairro: Sno Luiz – CEP: 88351-410
Brusque – Santa Catarina – Brasil
Fone: [phone] / 3255 2000
Fax: [phone]
www.siemsen.com.br - [email protected]

The Meat Grinders have been equipped with a safety system
approved by Brazilian ABNT NBR 13767:2002 Norm, in order to avoid
the grinder operation when the Pan is taken away.
SIEMSEN has developed a system to at the same time obey the
Norm and allow an easy operation of the machine.
In case the Pan is taken away the ON/OFF Switch will not be able to
switch ON the machine.
To allow the machine to operate again, it will be necessary to
replace and to fit the Pan on its due place, to restore the machine.
To withdraw the Pan, ALWAYS WITH THE ON/OFF SWITCH
TURNED OFF, just lift the front part of the Pan (Nº01), where hole is
located, and drag it rearwards. The ON/OFF Switch will remain out of use
(see picture below)
To replace the Pan, ALWAYS KEEPING THE ON/OFF SWITCH
TURNED OFF, just place the Pan support onto the activating pin, drag the
Pan forward and introduce the hole in the feeding throat.
When withdrawing or replacing the Pan, it is important to watch
how the Pan is fitted into the feeding throat, as well as the fitting of the Pan
Support (Nº02) on the Motor Housing (see picture below).
14
01
02
6. SAFETY SYSTEM
SUMMARY
01
1.2 Main Components
1.3 Technical Characteristics
1. Introduction
2
1.1 Safety
2
2
3
2. Installation and Pre Operation
2.1 Installation
2.3 Pre Operation
2.2 Grinding Device rotation
4
4
5
4
4. General Safety Practices
4.1 Basic Operation Procedures
4.4 Operation
4.2 Safety Procedures and Notes Before Switching the Machine On
4.5 After Finishing the Work
4.3 Routine Inspection
4.6 Maintenance
4.7 Advices
9
9
10
10
11
11
11
11
5. Analyses and Problem Solving
5.1 Problems, Cause and Solutions
5.2 Components Adjustment and Replacement
5.3 Electric Diagram Mod. PCP-98M and PCP-98T
11
13
12
11
3. Operation
3.3 Grind Device Assembling for Single Cutting
3.2 Grind Device Assembling for Double Cutting
3.1 Starting
3.4 Cleaning
6
6
6
7
7
6. Safety System
14
2.4 Feeding Procedures
5

5.3 Electric Diagram Mod. PCP-98M and PCP-98T
Mod. PCP-98M
ON/OFF Switch
+
110/220 Volts Selector Switch
ON/OFF Switch
Mod. PCP-98T
13
Use 250 ml of oil each time you need to refill gear box. The
following oils are recommended: SAE140, APIGL-4 or ANP1006.
02
1. Introduction
1.1 Safety
When not properly used the Meat Grinders Models PCP-98M
and PCP-98T can be potentially DANGEROUS. Servicing, cleaning or any
other operation shall be made by trained people.
The following instructions must be observed in order to avoid
accidents:
1.1.1 Always unplug the machine when cleaning, servicing or when any other
operation is needed.
1.1.2 Never use tools that do not belong to the machine during operation.
1.1.3 Before switching the machine on check if the Barrel Nº07 (Pic.01) is
firm in its position, if all its internal components are assembled as well as if
the Pan Nº02 (Pic.01) is mounted.
1.1.4 Never spray water or other liquid substances directly at motor, power
switch or any other electrical components.
1.1.5 Never use loosen clothes specially shirts with loosen sleeves during
operation.
1.1.6 Never put your fingers or any other object but the Stumper Nº01
(Pic.01) inside feeding throat.
1.1.7 Keep hands off turning parts.
1.1.8 Never switch the machine on with wet clothes or wet shoes.
1.1.9 Before using the machine make use it is properly grounded.
1.2 Main Components:
All components are made with carefully selected materials, in
accordance with Siemsen experience and standard testing procedures.
The Barrel Nº06 (Pic.02) and the Worm Nº03 (Pic.02) receive a superficial
treatment to isolate and facilitate cleaning.
Knife and discs are made of hardened material to provide a long life cutting
quality.

Table 02
* The Grinding Device stops
during operation.
* Lack of power.
* Problem in the internal or
external electric circuit of the
machine.
* Check if machine is
plugged in and if there is
power at power supply
source.
* The processed meat comes
out smashed.
* One of the Barrel internal
components is missing or they
are assembled incorrectly.
* Plate or knife unsharpened. * Consult item 5.2.1 in this
Manual.
* C h ec k t h e c o r re c t
assembling order according
to Picture – 02 or 03.
* Worn out or broken gears.
* Call technical assistance.
* Call technical assistance.
* Burn smell and/or smoke.
* The machine starts but
Barrel internal components
take some time to start
turning.
* Strange noises.
* Oil leaking through gear
box.
* Motor or other electrical part
with problem.
* Motor capacitor.
* Barrel internal components
out of place.
* Damaged seal.
* Gears misaligned.
* Call technical assistance.
* Call technical assistance.
* Call technical assistance.
* Call technical assistance.
* Assemble Barrel internal
components correctly.
Problems Causes Solutions
5.2 Components Adjustment and Replacement
12
equipment may occasionally cause some malfunctions.
If such problem occurs with your Meat Grinder refer to Table
02 in which the most common situations are listed with recommended
solutions.
5.2.1 Plate and knife sharpening
Well-sharpened plates and knife will make machine to work
with less effort and consequently all components will last longer.
Therefore call your nearest technical assistant to sharpen plates and knife
periodically.
5.2.2 Gear Box
The Meat Grinders models PCP-98M and PCP-98T have gear
box lubricated with oil.
To keep your machine in good conditions for a long time
check oil level at every 5.000 hours of use. Take your machine to the
nearest technical assistant to do this job.
Picture - 01
03
1- Stumper
2- Pan
3- Motor Housing
4- Caution Label
5- Locking Ring
6- Barrel
7- ON/OFF Switch
8- Voltage Selector Switch
1.3 Technical Characteristics
(*) Frequency will be only one, indicated on motor characteristics label.
Table – 01
Voltage
Frequency(*)
Power Rating
Consumption
Height
Width
Depth
Net Weight
Gross Weight
[kg/h] até 450 até 450
110 /220 220/380
50 or 60 (*) 50 or 60 (*)
1,6 1,6
500 500
390 390
870 870
60 60
68 68
2 2
[V]
[Hz]
[HP]
[kW/h]
[mm]
[mm]
[mm]
[kg]
[kg]
Characteristics Unit PCP-98M PCP-98T
Average Production
04
08
02
03
01
07
06
05

11
4.4 Operation
4.4.1 Advice
Be sure your hair is not loose in order to avoid getting caught by
turning parts which could lead to a serious accident. Tie your hair well up and/or
cover your head with a scarf.
The operation performed by not trained or skilled personnel shall
be forbidden.
Never touch turning parts with your hands or in any other way.
NEVER operate machine without all original safety devices under
perfect conditions.
4.5.1 Precautions
Always TURN THE MACHINE OFF by removing the plug from the
socket before cleaning the machine. Never clean the machine unless it has come
to a complete stop. Put all components back to their functional positions before
turning it ON again. Check level of oil. DO NOT place your fingers in between
belts and pulleys nor chains and gears.
4.5 After Finishing The Work
When checking tensions of belts or chain DO NOT introduce
your fingers between belts and pulleys, nor between the chains and gears.
Check protections and safety devices to make sure they are
working properly.
IMPORTANT
Always unplug the machine when emergency cases arise.
4.6.1 Danger
Any maintenance with the machine in working situation is
dangerous. TURN IT OFF BY PULLING THE PLUG OFF THE SOCKET DURING
MAINTENANCE.
4.6 Maintenance
Electrical or mechanical maintenance must be done by qualified
personal for such operation.
Person in charge has to be sure that the machine is under TOTAL
SAFETY conditions when working.
4.7Advice
5. Analysis and Problems Solving
5.1 Problem, causes and solutions
The Meat Grinders were designed to operate with the need of
minimum maintenance but the natural wearing caused by longer use of the
04
2.1 Installation
2.2 Grinding Device rotation
The Meat Grinder must be installed onto a leveled and stable
surface, preferably 850mm high from floor.
Before plugging in the machine check the voltage of the power
supply source: 110 or 220 V (when Meat Grinder is single-phase), and 220 or
38 V ( when motor is three phase)
Then adjust the machine voltage according to the power supply
voltage using the Voltage Selector Switch located at rear of Meat Grinder
Move the Voltage Selector Switch to the desired voltage.
Meat Grinder shall be grounded, the cord has four (4) wires;
the ground wire is the green one.
2. Installation and Pre Operation
IMPORTANT
The WORM must always turn COUNTER CLOCKWISE.
When switching on the Meat Grinder model PCP-98T (three-
phase) check the worm rotation immediately. In case it is turning clockwise
stop machine and swap position of two wires in the plug in order to revert
rotation.
On the Motor Housing right hand side there is a label for alerting
user on that.
ATENÇÃO
10989.4
ATENCIÓN
WARNING

10
4.2.1 Danger
An electric cable or electric wire with damaged jacket or bad
insulation could cause electrical shocks as well as electrical leak. Before
use, check conditions of all wires and cables.
4.2.2 Advices
Be sure ALL INSTRUCTIONS in this manual have been
thoroughly understood. Every function and operational procedure have to
be very clear to the operator. Contact your nearest Dealer for further
questions.
Any manual command (switch, button or lever) shall be
given only after being sure it is the correct one.
4.2.3 Precautions
The electric cable has to be compatible with the power
required by the machine. Cables touching the floor or close to the machine
need to be protected against short circuits.
Oil reservoir has to be full up to the required level as
indicated. Check level and add oil if necessary.
4.2 Safety Procedures and Notes Before Switching Machine ON
4.3.1 Advice
When checking the tension of the belts or chains, DO NOT
introduce your fingers between the belts and the pulleys and nor between
the chain and the gears.
4.3.2 Precautions
Check if motors and sliding or turning parts of the machine
produce abnormal noises.
Check the tension of the belts and chains and replace the set
when belt or chain show signs of being worn out.
4.3 Routine Inspection
nearest dealer for replacement.
READ CAREFULLY AND WITH ATTENTION THE SAFETY OR
OPERATION INSTRUCTIONS LABELS DISPLAYED ON THE MACHINE, AS
WELL AS THE INSTRUCTION MANUAL AND THE TECHNICAL
CHARACTERISTICS WRITTEN INSIDE.
IMPORTANT
Carefully read ALL INSTRUCTIONS of this manual before turning
the machine ON. Be sure to be familiar with the instructions
and that you have well understood all information contained in
this manual. If you have any question contact your supervisor
or your nearest Dealer.
2.3 Pre Operation
First of all check if the machine is firm in its position. Before
operation all parts that get in contact with food must be washed with
running water and neutral soap. For doing that follow the below steps:
2.3.1 Remove the Stumper Nº01 (Pic.01) and the Pan Nº02 (Pic.01).
2.3.2 Remove the Locking Ring Nº05 (Pic.01) and then pull out of the
Barrel all the internal components.
2.3.3 Wash the compnents and assemble them in accordance to item
3.2(Pic.02) or (Pic.03).
IMPORTANT
Do not tighten the Locking Ring too much when assembling the
Grinding Device as an excessive pressure on the hole plate and
knife may lead to their abnormal wear.
05
2.4 Feeding Procedures
IMPORTANT
Under no circumstances use your hands or any other kind of
instrument to push meat into the feeding throat. Use only the
Stumper Nº01 (Pic.01) to do this operation.
The processed meat has the function of lubricating and cooling
the Barrel internal components. Therefore do not run the
machine without load, as it would warm up and damage the
internal components.
IMPORTANT
Do not store the Grinding Device with food inside.
The Meat Grinders Models PCP-98M and PCP-98T are relatively
fast machines, therefore they need equally be fast fed.
To feed the Meat Grinders place pieces of meat on the Pan Nº02
(Pic.01) and drive them with your hand towards the feeding throat entry
only, then use the Stumper Nº01 (Pic.01) to push them into the feeding
throat where they will be sucked in bi the worm .
IMPORTANT
Do not tighten the Locking Ring too much when assembling the head, to
avoid the internal components to break or being stuck .

09
The following safety instructions are addressed to both the operator of
the machine as well as the person in charge of maintenance. The machine has to be
delivered to the operator in perfect conditions of use by the Distributor to the user. The
user shall operate the machine only after being well acquainted with the safety
procedures described in the present manual. READ THIS MANUAL WITH ATTENTION.
4.1.1 Dangerous parts
Some parts of the electric devices are connected to high voltage points.
These parts when touched may cause severe electrical shocks or even be fatal.
Never touch commands such as buttons, switches and knobs with wet
hands, wet clothes and/or shoes. By not following these instructions operator could be
exposed to severe electrical shocks or even to a fatal situation.
4.1.2 Warnings
The operator has to be well familiar with the position of ON/OFF Switch to
make sure the Switch is easy to be reached when necessary. Before any kind of
maintenance, physically remove plug from the socket.
Provide space for a comfortable operation thus avoiding accidents.
Water or oil spilled on the floor will turn it slippery and dangerous. Make
sure the floor is clean and dry.
Before giving any manual command (switch, buttons, turn keys or lever)
be sure the command is the correct one. Check this manual for further details if
necessary.
Never use a manual command (switch, buttons, lever) unadvisedly.
If any work is to be made by two or more persons, coordination signs will
have to be given for each operation step. Every step of the operation shall be taken only if
the sign has been made and responded.
4.1.3 Advices
In case of power shortage, immediately turn the machine OFF.
Use recommended or equivalent lubricants, oils or greases.
Avoid mechanical shocks as they may cause failures or malfunction.
Avoid penetration of water, dirt or dust into mechanical or electrical
components of the machine.
DO NOT modify original characteristics of the machine.
DO NOT remove, tear off or maculate any labels stuck on the machine. If
any label has been removed or is no longer legible, contact your
4. General Safety Practices
4.1 Basic Operation Practices
IMPORTANT
If any item from the GENERAL SAFETY NOTIONS section is not applicable to
your product, please disregard it.
3.2 Grinding Device Assembling for Double Cutting
To assemble or disassemble the Barrel internal components for
Grinding meat follow the below sequence.
IMPORTANT
Note the correct position of each Barrel internal component.
Assembling the components in a different order could cause
serious damages to the Grinding Device.
06
3. Operation
3.1 Starting
Be sure that barrel internal components are assembled correctly as per
order indicated on Picture-02 or 03.
Pushing the ON/OFF Switch located on the Motor Housing right hand
side stats the machine.
IMPORTANT
Turn the machine OFF incase you wish to remove the Barrel.
The machine is silent. Do not leave tools as knives, hooks, or
others on the pan.
01- Barrel
02- Fiber Washer
03- Worm
04- Worm Pin
05- Pre cutting plate
06- Double knife
07- Plate 5mm or 8mm
08- Locking Ring
02
01
03
04
Picture 02
07
06
08
05
IMPORTANT
Do not tighten the Locking Ring too much when assembling the
Grinding Device as an excessive pressure on the hole plate and
knife may lead to their abnormal wear.

3.4 Cleaning
To clean the machine proceed as follows.
3.5.1 Switch the machine off and unplug the machine from power supply
source.
3.5.2 Remove the Locking Ring Nº05 (Pic.01) and all the Barrel internal
components.
3.5.3 Loosen locking knob located on the right side of the Barrel Nº06
(Pic.01).
3.5.4 Wash all components with running warm water and neutral soap.
3.5.5 To assemble the Grinding Device follow the above sequence
inversely.
07 08
3.3 Grinding Device Assembling for Single Cutting
01- Barrel
02- Fiber Washer
03- Worm
04- Worm Pin
05- Knife
06- Plate 5mm or 8mm
07- Locking Ring
Picture-03
07
02
01
03
04
05
06
IMPORTANT
Note the correct position of each Barrel internal component.
Assembling the components in a different order could cause
serious damages to the Grinding Device.
To assemble or disassemble the Barrel internal components
for Grinding meat follow the below sequence.
IMPORTANT
Do not tighten the Locking Ring too much when assembling the
Grinding Device as an excessive pressure may lead to the
internal components to be stuck or to break.
3.4.1Cautions with Stainless Steel:
The Stainless Steel may present rust signs, which ARE ALWAYS CAUSED
BY EXTERNAL AGENTS, especially when the cleaning or sanitization is not
constant and appropriate.
The Stainless Steel resistance towards corrosion is mainly due to the
presence of chrome, which in contact with oxygen allows the formation of a very
thin protective coat. This protective coat is formed through the whole surface of the
steel, blocking the action of external corrosive agents.
When the protective coat is broken, the corrosion process begins, being
possible to avoid it by means of constant and adequate cleaning.
Cleaning must always be done immediately after using the equipment. For
such end, use water, neutral soap or detergent, and clean the equipment with a soft
cloth or a nylon sponge. Then rinse it with plain running water, and dry immediately
with a soft cloth, this way avoiding humidity on surfaces and especially on gaps.
The rinsing and drying processes are extremely important to prevent stains
and corrosion from arising.
IMPORTANT
Acid solutions, salty solutions, disinfectants and some sterilizing solutions
(hypochlorites, tetravalent ammonia salts, iodine compounds, nitric acid
and others), must be AVOIDED, once it cannot remain for long in contact
with the stainless steel:
These substances attack the stainless steel due to the CHLORINE on its
composition, causing corrosion spots (pitting).
Even detergents used in domestic cleaning must not remain in contact with
the stainless steel longer than the necessary, being mandatory to remove it with plain
water and then dry the surface completely.
Use of abrasives:
Sponges or steel wool and carbon steel brushes, besides scratching the
surface and compromising the stainless steel protection, leave particles that rust and
react contaminating the stainless steel. That is why such products must not be used
for cleaning and sanitization. Scrapings made with sharp instruments or similar must
also be avoided.
Main substances that cause stainless steel corrosion:
Dust, grease, acid solutions such as vinegar, fruit juices, etc., saltern
solutions (brine), blood, detergents (except for the neutral ones), common steel
particles, residue of sponges or common steel wool, and also other abrasives.