Skymsen PSP-98M User manual

INSTRUCTIONS MANUAL
MEAT GRINDER STAINLESS STEEL, BARREL 98
MODEL
PSP-98M

2
SUMMARY
1. Introducon ...................................................................................... 3
1.1 Safety .................................................................................................................... 3
1.2 Main Components ................................................................................................. 5
1.3 Technical Characteriscs ........................................................................................ 6
2. Installaon and Pre Operaon ........................................................... 7
2.1 Installaon ............................................................................................................ 7
2.2 Pre Operaon ........................................................................................................ 8
3. Operaon .......................................................................................... 8
3.1 Starng.................................................................................................................. 8
3.2 Operaon Procedure ............................................................................................. 9
3.3 Grind Device Internal Assembling ........................................................................10
3.4 Cleaning and Sanizing .........................................................................................11
3.5 Cauons with Stainless Steel: ..............................................................................12
4. General Safety Pracces .................................................................. 13
4.1 Basic Operaon Procedures ..................................................................................13
4.2 Safety Procedures and Notes before Switching the Machine ON ...........................14
4.3 Roune Inspecon................................................................................................14
4.4 Operaon .............................................................................................................15
4.5 Aer Finishing The Work.......................................................................................15
4.6 Maintenance ........................................................................................................15
4.7 Warning................................................................................................................15
5. Analysis and Problems Solving......................................................... 16
5.1 Problem, causes and soluons..............................................................................16
5.2 Adjusng and Replacing Components ...................................................................16
6. Maintenance ................................................................................... 18
7. Electric Diagram............................................................................... 19

3
1. Introducon
1.1 Safety
This equipment is suitable to grind meat without bones and defrosted and if not correctly
used it may be potenally DANGEREOUS. Maintenance, cleaning or any other service are
to be done by a qualied person with the machine unpluged.
To avoid accidents, injures and damages to the equipment, follow the below instrucons :
1.1.1 Read carefully the complete instrucons.
1.1.2 To avoid the risk of electric shock and damage to the equipment never use the
equipment with wet clothes or wet feet, nor on a wet oor, never dip the equipment or
spray water or any other liquid on it.
1.1.3 When in use the equipment must always be watched, specially when children might
be near.
1.1.4 Unplug the equipment from electric network when not in use, before to clean it,
before to place or remove any accessory,, during maintenance or any other kind of service
1.1.5 Do not use any equipment having a damaged cord or plug.
Make sure the cord not to lean on a table edge, nor to touch a hot surface.
1.1.6 If the equipment has fall, is damaged or do not switch on take it to a Technical
Assistance to be checked, repaired or adjusted.
1.1.7 Do not use accessories not recommended by the manufacturer.
1.1.8 Keep your hands or any tool away from the parts in movement to avoid corporal
injures or equipment damage.
1.1.9 Never use clothes with wide sleeves during operaon.
1.1.10 Make sure the equipment voltage is the same as the network voltage and that the
equipment is duly grounded.
1.1.11 Before to start the equipment, make sure the Barrel.# 02 (Pic 01) Is rm in its
posion and all its internal components are correctly assembled, see Picture 02.
1.1.12 This equipment has been developed for commercial operaon, it is used for instance
in restaurants, fast foods, hospitals, bakeries, butchers and similar.

4
IMPORTANT
Make sure the cord is in perfect working condions , if not, change it for one in
perfect condions in accordance with the local safety norms . Such change shall be
made by qualied professional.
IMPORTANT
This equipment must not be used by children or any persons with reduced
physical or mental aptness, lack of experience or knowledge, unless they are
under supervision or have received from the person responsible for safety, proper
instrucons on how to use the equipment.
IMPORTANT
In emergency cases unplug the equipment
IMPORTANT
Do not spray water directly on the equipment
IMPORTANT
Keep this equipment out of children reach
It is not recommended to use it
- For connuous industrial producon
- A working ambient having a corrosive or explosive atmosphere, or contaminated with
water vapour, dust or gas.

5
1.2 Main Components
All components are made with carefully selected materials, in accordance with Siemsen
experience and standard tesng procedures.
The Barrel # 02 (Pic.01) and the Worm # 03 (Pic.02) receive a supercial treatment to
isolate and facilitate cleaning.
Knife and plates are made of hardened material to provide a long life cung quality.
PICTURE 01
1 - Stumper
2 – Barrel
3 – Locking Ring
4 - Pan
5 - Motor Hopusing
6 – ON/OFF Switch
05
03
01
04
02
06

6
1.3 Technical Characteriscs
TABLE 01
CHARACTERISTICS UNIT PSP-98M
Average Producon kg/h até 450
Voltage V 110
Frequency Hz 60
Power Rang CV 2
Height mm 540
Width mm 410
Depth mm 830
Net Weight kg 53,3
Gross Weight kg 71,7

7
2. Installaon and Pre Operaon
2.1 Installaon
2.1.1 Placing
The Meat Grinder must be placed onto a level and stable surface, preferably 850mm high
from oor.
850 mm
Recommended area for installaon
900mm
450mm
Installaon
Area
FRONT

8
IMPORTANT
Make sure the network voltage is the same as the voltage indicated on the cord
label.
2.1.2 Electrical Installaon
This equipment has been designed for 110 V., When receiving the equipment check the
voltage indicated on the cord label.
The cord has a plug with three pins, the middle one is ground. It is mandatory the three
pins to be duly connected before to start the machine.
2.2 Pre Operaon
First of all check if the machine is rm in its posion.
Before operaon all parts that get in contact with food must be washed with running water
and neutral soap (see item 3.4 cleaning).
IMPORTANT
Do not ghten the Locking Ring too much when assembling the Grinding Device as
an excessive pressure may cause to block or to break the internal components.
3. Operaon
3.1 Starng
IMPORTANT
Unplug the equipment before to remove the Barrel. The machine is silent, do not
let on the pan any kind of objects such as knives, forks or similar.
Make sure that the Barrel internal components follow the correct sequence as instructed
on Picture 02.
Starng is made as follows:
1 –Plug the equipment on the network socket.
2- Press the ON/OFF Switch # 06 (Pic. 01) on posion “I”

9
IMPORTANT
Under no circumstances use your hands or any other kind of instrument to push
meat into the feeding throat. Use only the Stumper # º01 (Pic.01) to do this
operaon.
The processed meat has the funcon to lubricate and to cool the Barrel internal
components. Therefore do not run the machine without load, as it would warm up
and damage the internal components.
The Meat Grinders are relavely fast machines, therefore they need equally be fast fed.
To feed the Meat Grinders place pieces of meat on the Pan # 04 (Pic.01) and drive them
with your hand towards the feeding throat entry only. Then, use the Stumper # º01 (Pic.01)
to push them into the feeding throat where they will be sucked in.
3.2 Operaon Procedure

10
PICTURE 02
IMPORTANT
Note the correct posion of each Barrel internal component. Assembling the
components in a dierent order could cause irreparable damages to the Grinding
Device.
01- Barrel
02- Fiber Washer
03- Worm
04- Worm Pin
05- Knife
06- Plates 5 mm (oponal 3 mm or 8 mm )
07- Locking Ring
08 - Pre Cung Plate
3.3 Grind Device Internal Assembling
To assemble or disassemble the Barrel internal components follow the below sequence:
06
08
07
01
02
03
04
05

11
3.4 Cleaning and Sanizing
IMPORTANT
Unplug the machine before to start cleaning
IMPORTANT
Do not spray water directly to the equipment
IMPORTANT
Do not store the Barrel with product inside, to avoid the product to freeze and
therefore damage the internal components.
The equipment shall be totally cleaned and sanized :
- Before to be used rst me
- Aer every day’s operaon
-When it willl not be used during a long me
- Before to operate it aer a long period unused
Some parts of the equipment may be removed for cleaning , such:
Stumper
Pan
Locking Ring
Barrel and its internal components ( see item 3.3 )
Procedure to remove the Barrel internal components:
- Remove the Stumper # 01 (Pic.01) and the Pan # 04 (Pic.01)
- Remove the Locking Ring # 03 (Pic 01)
- Remove the Barrel # 02 (Pic.01) , hold the barrel , but before, loosen the handle on the
le side of the equipment, then move the Barrel le to right and forward .
- Remove the Barrel internal components.
Wash all the parts that might be in contact with the product using water and neutral soap,
then dry them with a clean cloth.
To reassemble the Barrel internal components follow item 3.3 instrucons.

12
3.5 Cauons with Stainless Steel:
The Stainless Steel may present rust signs, which ARE ALWAYS CAUSED BY EXTERNAL
AGENTS, especially when the cleaning or sanizaon is not constant and appropriate.
The Stainless Steel resistance towards corrosion is mainly due to the presence of
chrome, which in contact with oxygen allows the formaon of a very thin protecve coat.
This protecve coat is formed through the whole surface of the steel, blocking the acon
of external corrosive agents.
When the protecve coat is broken, the corrosion process begins, being possible to
avoid it by means of constant and adequate cleaning.
Cleaning must always be done immediately aer using the equipment. For such
end, use water, neutral soap or detergent, and clean the equipment with a so cloth or a
nylon sponge. Then rinse it with plain running water, and dry immediately with a so cloth,
this way avoiding humidity on surfaces and especially on gaps.
The rinsing and drying processes are extremely important to prevent stains and
corrosion from arising.
IMPORTANT
Acid soluons, salty soluons, disinfectants and some sterilizing soluons
(hypochlorites, tetravalent ammonia salts, iodine compounds, nitric acid and
others), must be AVOIDED, once it cannot remain for long in contact with the
stainless steel:
These substances aack the stainless steel due to the CHLORINE on its composion, causing
corrosion spots (ping).
Even detergents used in domesc cleaning must not remain in contact with the stainless
steel longer than the necessary, being mandatory to remove it with plain water and then dry
the surface completely.
Use of abrasives:
Sponges or steel wool and carbon steel brushes, besides scratching the surface and
compromising the stainless steel protecon, leave parcles that rust and react contaminang
the stainless steel. That is why such products must not be used for cleaning and sanizaon.
Scrapings made with sharp instruments or similar must also be avoided.
Main substances that cause stainless steel corrosion:
Dust, grease, acid soluons such as vinegar, fruit juices, etc., saltern soluons (brine),
blood, detergents (except for the neutral ones), common steel parcles, residue of sponges or
common steel wool, and also other abrasives.

13
4.1 Basic Operaon Procedures
4.1.1 Dangers
Some areas of the electric device have parts that are connected or have parts connected
to high voltage. These parts when touched may cause severe electrical shocks or even be
lethal.
Never touch manual commands such as switches, buons, turning keys and knobs with
your hands wearing wet clothes and/or wet shoes. By not following these instrucons
operator could be exposed to severe electrical shocks or even to a lethal situaon.
4.1.2 Warnings
* The operator has to be well familiar with the posion of ON/OFF Switch to make sure the
Switch is easy to be reached when necessary.
* Before any kind of maintenance, physically remove plug from the socket.
* Provide space for a comfortable operaon thus avoiding accidents.
* Water or oil spilled on the oor will turn it slippery and dangerous. Make sure the oor
is clean and dry.
* Before using any commands (switch, buons, lever), be sure it is the correct one. In case
of doubt, consult this manual.
* Never touch any manual commands (switch, buons, lever) unadvisedly.
* If any work is to be made by two or more persons, coordinaon signs will have to be
given for each operaon step. Every step of the operaon shall be taken only if a sign has
been made and responded.
IMPORTANT
If any recommendaon is not applicable to your equipment , please ignore it .
IMPORTANT
Any change in the protecon systems and safety devices will during operaon,
create serious risks to the operator physical integrity
4. GENERAL SAFETY PRACTICES
The following safety instrucons are addressed to both the operator of the machine as
well as the person in charge of maintenance.
The machine has to be delivered only in perfect condions of use by the Distributor to the
user. The user shall operate the machine only aer being well acquainted with the safety
procedures described in the present manual. READ THIS MANUAL WITH ATTENTION.

14
IMPORTANT
Carefully read ALL INSTRUCTIONS of this manual before turning the machine ON.
Be sure to well understand all the informaon contained in this manual. If you
have any queson contact your supervisor or your nearest Dealer.
4.2.1 Danger
An electric cable or electric wire with damaged jacket or bad insulaon might cause
electrical shocks as well as electrical leak. Before use, check the condions of all wires
and cables.
4.2.2 Advices
Be sure to well understand all the informaon contained in this manual. Every operaon
funcon or procedure has to be thoroughly clear.
Before using any commands (switch, buons, lever), be sure it is the correct one. In case
of doubt, consult this manual.
4.2.3 Precauons
The electric cable has to be compable with the power required by the machine.
Cables touching the oor or close to the machine need to be protected against short
circuits.
4.3 Roune Inspecon
4.3.1 Advice
When checking the tension of the belts or chains, DO NOT insert your ngers between the
belts and the pulleys and nor between the chain and the gears.
4.1.3 Advices
* In case of power shortage, immediately switch the machine o.* Use recommended or
equivalent lubricants, oils or greases.
* Avoid mechanical shocks, once they may cause damages or bad funconing.
* Avoid water, dirt or dust contact to the mechanical and electrical components of the
machine.
* DO NOT change the standard characteriscs of the machine.
* DO NOT remove, tear o or maculate any safety or idencaon labels stuck on the
machine. If any labels have been removed or are no longer legible, contact your nearest
dealer for replacement.
4.2 Safety Procedures and Notes before Switching the Machine ON

15
IMPORTANT
Always remove the plug from the socket in any emergency situaon.
4.7 Warning
Electrical or mechanical maintenance has to be undertaken by qualied personnel.
The person in charge of maintenance has to be sure that the machine is under TOTAL
SAFETY condions when working.
4.3.2 Precauons
Check the motor and sliding or turning parts of the machine in case of abnormal noises.
Check the tension of the belts and chains and replace the set when belts or chains show
signs of wearing.
When checking the tension of belts or chains DO NOT insert your ngers between belts
and pulleys, nor between the chains and gears.
Check protecons and safety devices to make sure they are working properly.
4.4 Operaon
4.4.1 Warnings
Do not use the machine with long hair that could touch any part of the machine. This might
lead to a serious accident. Tie your hair up well and/or cover it with a scarf.
Only trained or skilled personnel shall operate this machine.
Never touch turning parts with your hands or any other way ,
NEVER operate the machine without any original safety devices under perfect condions.
4.5 Aer Finishing The Work
4.5.1 Precauons
Always TURN THE MACHINE OFF before cleaning by removing the plug from the socket.
Never clean the machine unless it has come to a complete stop.
Put all the components back to their funconal posions before turning the machine ON
again.
Check the level of liquids.
Do NOT insert your ngers in between belts and pulleys nor chains and gears.
4.6 Maintenance
4.6.1 Danger
Any maintenance with the machine in working situaon is dangerous. TURN IT OFF BY
PULLING THE PLUG OFF THE SOCKET DURING MAINTENANCE.

16
5. Analysis and Problems Solving
5.1 Problem, causes and soluons
The Meat Grinders were designed to operate with the need of minimum maintenance but
the natural wearing caused by longer use of the equipment may occasionally cause some
malfuncons.
If such problem occurs with your Meat Grinder refer to the below Table in which the most
common situaons are listed with recommended soluons.
5.2 Adjusng and Replacing Components
5.2.1 Plate and knife sharpening
Well-sharpened plates and knife will make machine to work with less eort and consequently
all components will last longer. Therefore call your nearest technical assistant to sharpen
plates and knife periodically.
5.2.2 Gear Box
The Meat Grinders have a gear box lubricated with oil.
To keep your machine in good condions for a long me check oil level at every 5.000
hours of use. Take your machine to the nearest technical assistant to do this job.
The gear box oil capacity is 250 ml .The following oils are recommended: UNITRON
140-CASTROL or similar having a viscosity (SAE140, APIGL-4 or ANP1006).

17
TABLE 02
PROBLEMS CAUSES SOLUTIONS
The machine does not start
Electricity shortage
Worn out or broken gears
Problems with the electric
circuits
Check electricity supply
Call Technical assistance
Call Technical assistance
Smoke or burnt smell Problems with the electric
circuits Call Technical assistance
The machine starts but the
worm does not turn or turn
too slow
Worn out or broken gears
Problems with the motor
Call Technical assistance
Call Technical assistance
The cord is damaged Damages during transportaon Call Technical assistance
Strange noise Damaged bearings Call Technical Assistance
The processed meat comes
out smashed
One of the internal components
of the Barrel is missing or
assembled incorrectly
Plate or knife are blunt
Check the internal
components assembling see
Pic. 02.
See item 5.2.1
The worm stops during
operaon
Electricity shortage
Problems with the electric
circuits
Worn out or broken gears
Check if the plug is in the
socket and possible electricity
shortage
Call Technical Assistance
Call Technical Assistance
Oil leaking through the gear
box Damaged seal Call Technical Assistance

18
6. Maintenance
Maintenance must be considered a set of procedures with the purpose to keep the
equipment best operang condions , therefore increasing the equipment life and safety.
* Cleaning – check item 3 4 Cleaning
* Wiring - Check all wires regarding deteriorate condions as well as all electric contacts
(terminals) regarding ghtening and corrosion .
*Contacts – ON/OFF switch, emergency buon, reset buon , electronic circuits etc ,
check the equipment in order to assure that all components are correctly working and the
equipment operaon is normal .
* Installaon – make sure the installaon followed item 2.1 instrucons
* Equipment life span : 2 years assuming a normal day working hours
* 1 – Each month check :
- Check the electrical installaon
- Measure the voltage at the socket
- Measure the working current and match it with the nominal current
- Check the ghtening of all electric terminals to avoid bad contacts
- Check electric motor sha clearance
- Check the wiring for overeang , insulaon failures and mechanical damages .
2 Each three month checks
- Check electrical components such as ON/OFF switch, emergency buon , reset buon,
electronic electric circuits , overeang, insulaon failings, or mechanical damages
- Check bearings clearances
- Check retainers, O’rings, V’rings and other seals

19
7. Electric Diagram
F
M1~
ELETRIC NETWORK
110V / 60Hz
ON/OFF
N
T2,T4,T8
T1,T3,T5
A1 1L1 3L2 5L3 A2
A1 2T1 4T2 6T3 A2
CONTACTOR

- ALÉM DESTAS EquipamentoS, FABRICAMOS UMA LINHA COMPLETA DE EQUIPAMENTOS. CONSULTE SEU REVENDEDOR.
- ESTE PRODUTO CONTA COM ASSISTÊNCIA TÉCNICA, REPRESENTANTES E REVENDEDORES EM TODO TERRITÓRIO NACIONAL.
- DEVIDO À CONSTANTE EVOLUÇÃO DOS NOSSOS PRODUTOS, AS INFORMAÇÕES AQUI CONTIDAS PODEM SER MODIFICADAS
SEM AVISO PRÉVIO.
WWW.SIEMSEN.COM.BR
54936.3 - INGLÊS
Data de Correção: 05/11/2015
METALÚRGICA SIEMSEN LTDA.
CNPJ: 82.983.032/0001-19
Rodovia Ivo Silveira - km 12, nº 9525, Galpão 1 - Bairro: Bateas - CEP: 88355-202
Brusque - Santa Catarina - Brasil
Phone: +55 47 3211 6000 - Fax: +55 47 3211 6020
www.siemsen.com.br - comer[email protected]
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