SMAY KWP-L User manual

SMAY Sp. z o.o. / ul. Ciepłownicza 29 / 31-587 Kraków
tel. [phone] / e-mail: [email protected]
www.smay.eu
INSTALLATION MANUAL
KWP-L
FIRE
DAMPER
SMOKE &FIRE
ZONE

Version 1.6
SMAY reserves the right to make changes to this document
Table of Contents
1. INSTALLATION TECHNOLOGY –CEILING ..................................................................................................3
2. INSTALLATION TECHNOLOGY –RIGID WALL............................................................................................5
3. INSTALLATION TECHNOLOGY –STANDARD WALL ................................................................................... 7
4. INSTALLATION TECHNOLOGY –STRUCTURES THICKER THAN 140 MM....................................................9
5. INSTALLATION TECHNOLOGY –MONTAGE AWAY FROM WALL CONSTRUCTION (SILICATE BOARDS).... 10

Page 3of 12
Installation Manual –Fire damper KWP-L
Version: 1.6
Date: 25.11.19
Before installing the fire dampers, make sure that there are no damage, during
transport or storage, that could block the damper blade.
Check that the damper blade can be opened and closed (full opening and closing
position). To open fire dampers KWP-LE use the actuator key.
The opening and closing must proceed smoothly (not stepwise).
Do not pull by damper blade to open or close fire damper, it may cause permanent
damage, not covered by the warranty.
To opening fire dampers KWP-LS use a key, mounted on damper casing.
Before installing, secure the fire damper, by dust and dirt, using a foil or other
screening material. It can prevent components of fire damper by damage.
Installation technology –Ceiling
1. Make an opening in the ceiling with the dimensions 120 mm greater than the nominal
dimensions of the fire damper, i.e. B+120 and H+120.
2. Put the closed fire damper into the installation opening and support or suspend, in this
way that an axis of the fire damper blade matches the axis of the ceiling, and ensure a
concentricity of fire damper and mounting hole.
3. After setting the fire damper as described, mounting the mounting brackets, fill the gap
between the fire damper and the ceiling with cement, cement-lime mortar or concrete.
4. After the mortar has dried (about 48 hours), remove the supports or suspenions, check
the fire damper correct operation and leave it in open position.
Fig.1. Installation method of fire dampers KWP-L in ceiling

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Installation Manual –Fire damper KWP-L
Version: 1.6
Date: 25.11.19
Fig.2. Mounting method of fire dampers KWP-L in ceiling
Fig.3.Proposed dimensions of mounting brackets for installation in a ceiling 140 mm thick

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Installation Manual –Fire damper KWP-L
Version: 1.6
Date: 25.11.19
1. Mount the mounting brackets on each side.
2. Quantity of mounting brackets:
a. Side length up to 500 mm –1 pcs.
b. Side length from 500 to 800 mm –2 pcs.
3. Mount the mounting brackets to the ceiling using dowels.
2. Installation technology –Rigid wall
1. Make an opening in the wall with the dimensions 120 mm greater than the nominal
dimensions of the fire damper, i.e. B+120 and H+120.
2. Put the closed fire damper into the installation opening and support or suspend, in this
way that an axis of the fire damper blade matches the axis of the ceiling, and ensure a
concentricity of fire damper and mounting hole.
3. After setting the fire damper as described, fill the gap between the fire damper and the
wall with cement, cement-lime mortar or concrete.
4. After the mortar has dried (about 48 hours), remove the supports or suspensions, check
the fire damper correct operation and leave it in open position.
Fig.4. Installation method of fire dampers KWP-L in rigid wall with vertical rotation axis of
damper blade

Page 6of 12
Installation Manual –Fire damper KWP-L
Version: 1.6
Date: 25.11.19
Fig.5. Installation method of fire dampers KWP-L in rigid wall with horizontal rotation axis of
damper blade
Fig.6. Mounting method of fire dampers KWP-L in rigid wall

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Installation Manual –Fire damper KWP-L
Version: 1.6
Date: 25.11.19
3. Installation technology –Standard wall
1. Make an opening in the wall with the dimensions 150 mm greater than the nominal
dimensions of the fire damper, i.e. B+150 and H+150.
2. Make a frame of two layers of GKF boards, 12,5 mm thick and the width relative to the
width of opening, mounting by screws and remembering to exact sealing the contact
edges by using sealant Hilti Firestop Coating CP 673, Promastop-Coating, Promaseal-
Mastic lub Soudal Firesilicone B1 FR.
3. Put the closed fire damper into the installation opening and support or suspend, in this
way that an axis of the fire damper blade matches the axis of the ceiling, and ensure a
concentricity of fire damper and mounting hole.
4. After setting the fire damper as described, fill the gap between the fire damper and the
wall with non-flammable mineral wool of high density, 100 kg/m3or more.
5. Seal the place of filling with mineral wool using the sealing compounds given in pts.2
6. Mount collar, both side of wall, made of GKF boards, 12,5 mm thick and 150 mm wide,
using screws.
7. After mounting the flange, remove the supports or suspenions, check the fire damper
correct operation and leave it in open position.
FIg.7. Installation method of fire dampers KWP-L in standard wall with vertical rotation axis of
damper blade

Page 8of 12
Installation Manual –Fire damper KWP-L
Version: 1.6
Date: 25.11.19
Fig.8. Installation method of fire dampers KWP-L in standard wall with horizontal rotation axis of
damper blade
Fig. 9. Mounting method of fire dampers KWP-L in standard wall 75 mm thick

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Installation Manual –Fire damper KWP-L
Version: 1.6
Date: 25.11.19
Fig.10. Mounting method of fire dampers KWP-L in standard wall 100 mm thick
4. Installation technology –Structures thicker than 140 mm
Fig.11. Mounting method of fire dampers KWP-L in structures thicker than 140 mm

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Installation Manual –Fire damper KWP-L
Version: 1.6
Date: 25.11.19
In rigid, standard walls and ceilings with a thickness less than or equal 140 mm, fire
dampers KWP-L should be mounted in thisway that an axis of the fire damper blade matches
the axis of the structure.
In the case of walls and ceilings thicker than 140 mm, fire dampers KWP-L should be
mounted in this way that keep the mounting limit, i.e. 200 mm, shown on fig.11.
5. Installation technology –Montage away from wall construction (silicate boards).
1. Make an opening in the wall with the dimensions 100 mm greater than the nominal
dimensions of the fire damper, i.e. B+100 and H+100.
2. Push the ventilation duct into the mounting hole and seal it with high density mineral
wool, 100 kg / m3 or more. Install the closed damper to the duct and support or suspend
it so that the damper and duct coaxiality is maintained. Install the damper so that its
drive is located outside the promat duct.
3. Coat the mineral wool placed in the mounting hole on both sides with PROMASTOP
Coating layer, approx. 1 mm thick and approx. 100 mm wide.
4. After installing the damper, and establishing its target position at a distance L from the
fire barrier, proceed with the montage of the promat duct according to the drawing and
the following guidelines:
a. Make spacing band using PROMATECT-L500 panels with a thickness of 35 mm and
dimensions 150x100 mm. For the width B≤300 mm, make two bands, for a width
B> 300 mm, make four bands. For an L≥1000 mm distance, make an additional four
bands.
b. Make individual sections of the promat duct made of PROMATECT-L500 panels
with a thickness of 50 mm as in the drawing.
c. Suspend the promat duct along with the spacing strips in the spacing L + 55 using
rails and threaded rods. Connect the duct with the wall using PROMAT K84
adhesive.
d. Connect the sides of the duct together using adhesive and 6.0x90 screws, spacing
about 200 mm.
e. On the circumference of the damper, in place of the swelling gasket, place strips
of mineral wool(density 100 kg / m3 or more) with a profile of 46x30.
f. Make frontal bands of PROMATECT-L500 panels with a thickness of 50 mm and
dimensions as shown in the drawing. Connect them to the duct using adhesive and
screws.
g. In the place where the duct connects to the frontal band, make a muff joint band
made of PROMATECT-H board, 20 mm thick and 100 mm wide. Remaining
dimensions should be selected according to the drawing. Connect the band to the
duct using adhesive and 4.5x50 screws.
h. Place the sealing band made of PROMATECT-L500 panels with a thickness of 50
mm and dimensions according to the figure at the connection of the promat duct
with the fire barrier.
i. Connect the band with the duct using adhesive and screws 6.0x90. The band must
be connected the wall using the M8 anchors in a spacing of approx. 200 mm
ATTENTION: In case of lack of information regarding the damper installation, the assembly of the
duct made of PROMAT boards should be carried out in accordance with the PROMADUCT-500
System, based on the technical approval AT-15-3550 / 2015.

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Installation Manual –Fire damper KWP-L
Version: 1.6
Date: 25.11.19
Fig. 12. Montage of fire dampers KWP-L away from wall construction according to 2. (silicate
boards)
Fig. 13. Montage of fire dampers KWP-L away from wall construction. (silicate boards)

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Installation Manual –Fire damper KWP-L
Version: 1.6
Date: 25.11.19
Fig. 14. Montage of fire dampers KWP-L away from wall construction. (silicate boards)