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  9. SMC Networks SJ3000A User manual

SMC Networks SJ3000A User manual

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Allows for the mixed mounting of 5 SJ series valve sizes
The SJ3000Aand SJ4000
have been added.
SJ4000
15
mm
SJ3000A
10
mm
SJ3000
10
mm
SJ2000
7.5
mm
SJ1000
6.5
mm
Series Valve [mm] Flow rate characteristics Flow rate∗1
Width Height C [dm3/(s·bar)] b
L/min (ANR)
SJ1000 6.5 40 0.32 0.33 83
SJ2000 7.5 40 0.36 0.13
SJ3000 10 40 0.56 0.11 128
SJ3000A 10 40 0.76 0.19 181
SJ4000 15 50 2.61 0.20 625
40
mm
50
mm
∗1 Inlet pressure: 0.6 MPa, Outlet pressure: 0.5 MPa (at 20°C)
Connector
connection
CAT.ES11-87E
4-Port Solenoid Valve
Cassette Type Manifold
Rubber Seal
SJ1000/2000/3000/4000
Series
∗1
SJ2000/3000 only
∗1
Power consumption
0.15 W*1(SJ3000/4000 with power-saving circuit)
0.23 W*1(SJ1000/2000 with power-saving circuit)
*1 Refer to page 140 for details.
The manifold uses
halogen-free lead wires.
Connector type (Card edge type)
SJ1000, SJ2000, SJ3000, and
SJ4000 series valves can be
mounted together.
· Easily increase or decrease the
number of stations and easily
replace valves
·
The 34-pin connector allows for up
to 16 stations with double solenoids
or 32 stations with single solenoids.
Non plug-in individual wiring
compliant
*SJ2000/3000 only
4-Port Solenoid Valve Cassette Type Manifold SJ1000/2000/3000/4000 Series
Card edge
connector
2.61
0.32
0.76
0.56
0.36
106.5 7.5 15
*1 Flow rate Q is the reference value when the inlet
side is 0.6 MPa and the outlet side is 0.5 MPa
(20°C)
*2 Weight reduced by changing the valve body material
from zinc to aluminum
*Weight (g) for the 5-station D sub-connector manifold/
single solenoids
Valve width [mm]
Sonic conductance C [dm3/(s·bar)]
SJ1000/2000/3000/4000
SJ2000
SJ1000
SJ4000
SJ3000A
456 g
(−12%)
SJ3000 comparison
413 g
(−20%)
SJ3000 comparison
386 g
(−25%)
SJ3000 comparison
796 g
SJ3000
Flow rate
4.9 times
Flow rate Q
(Reference value)*1
128 a625
L/min (ANR)
SJ3000 comparison
Flow rate
1.4 times
Flow rate Q
(Reference value)*1
128 a181
L/min (ANR)
SJ3000 comparison
516 g
*2
1
4-position dual 3-port valve
• 3-port valves integrated into a single valve
• It is possible to control the 4(A) and 2(B)
ports individually.
• Can be mounted on the same manifold as
a 4-port valve
• 3 types of combinations are available.
4-Port Solenoid Valve Cassette Type Manifold SJ1000/2000/3000/4000 Series
Unlocked
Locked
Type of manual overrideLight indication
Piping variations
With One-touch fittings Threaded type
The threaded type is
not available for the
1(P) or 3/5(E) ports.
Manual locking
A sliding mechanism covers the manual override button to
prevent unintentional operation.
Connector mounting
direction
Connecter mounting direction can
be changed by sliding the switch.
Fittings are replaceable.
Fittings (including type and size) can be easily
changed by removing a clip.
Valve connection
mechanism
Connection between valves can be
secured using the valve lock switch.
Connection can be confirmed by
checking to see whether the
connection hook is inserted into the
connection groove of the adjacent
valve.
*Excludes the SJ4000
SOL.a
SOL.a: ON
SOL.b: ON
SOL.b
The valve coil is kept in a de-energized
state even when there is an electric
signal from the manifold side
connector, and this enables manifold
operation.
With switch (Connector type)
• It is possible to shut off the signal of each valve individually.
• Manual operation is possible by switching the valve OFF, even if it is
in an energized state.
*SJ2000/3000 only
Green
ON
OFF Switch
Clip
Non-locking
push type
Slide locking
type
Push-turn
locking
slotted type
The manual
button will hold the
pushed (ON) status.
OFF
ON
B side manual
(Yellow)
A side manual
(Blue)
FREE
LOCK
Switch
Valve lock switch
Connection hook
The word “FREE” can be seen
when connection is unlocked.
SJ1000 SJ2000 SJ3000 SJ4000
Elbow fitting — V V —
Thread piping — V V —
SJ1000 SJ2000 SJ3000 SJ4000
Non-locking push type V V V V
Push-turn locking
slotted type V V V V
Slide locking type — V V —
Red
A side coil
B side coil
B side manual
A side manual
B side passage symbol
A side passage symbol
A side B side Symbol
N.C.
valve
N.C.
valve
N.O.
valve
N.O.
valve
N.C.
valve
N.O.
valve
1(P)5(EA)
4(A)
3(EB)
2(B)
1(P)5(EA)
4(A)
3(EB)
2(B)
1(P)5(EA)
4(A)
3(EB)
2(B)
Details Ap. 142
2
¡CC-Link (32 outputs), DeviceNet®(16 or 32 outputs)
¡The connector allows for easy attaching/detaching of the SI
unit and wiring.
Separated valve power unit and transmission power unit/Improved
maintenance safety
Select between a T-branch or a straight type communication connector
¡Max. 128 points (Input 64 points/Output 64 points)
¡All wires can be plugged into the connector units.
¡CC-Link, DeviceNet®, and PROFIBUS-DP compliant
SI unit
Communication connector
Transmission power unit (for CC-Link)
Valve power unit
Straight type
T-branch type
For DeviceNet®, a transmission power unit exists in the
communication connector side of the T-branch or straight type.
Connector Type Manifold
Cable
4-Port Solenoid Valve Cassette Type Manifold SJ1000/2000/3000/4000 Series
D-sub connector
EX510 Gateway type serial transmission
system
*Connector type only
*Excludes the SJ4000
Flat ribbon cable
EX180 Integrated type (for output) serial
transmission system
*Connector type only
Plug-in Cable Type Manifold
*SJ2000/3000 only
3
D side
U side
FREE
LOCK
P port
0.5 MPa
D side
Regulator
block
0.2 MPa
U side
This is a regulator block with the same width (10 mm) as the SJ3000.
Pressure supplied from the D side is used to reduce pressure in the manifold.
The U side valves are all depressurized by the regulator block.
*Excludes the SJ4000
Regulator block
SJ3000-01-P(-H)
SJ3000-M1-P(-H)
SJ3000-00-P(-H)
Both the pressure gauge mounting position and the method of operating the pressure adjustment
screw can be selected.
*This reduces supply pressure from the
D side of the manifold. Supply pressure
from the U side cannot be reduced.
Pneumatic circuit (Example of a regulator block installation)
1(P) 3/5(E)
(Pilot passage)
2(B)4(A)
(SJ3260)
2(B)4(A)
(SJ2260) (SJ3000-00-P) (SJ3260) (SJ2260)
2(B)4(A) 2(B)4(A)
0.5 MPa
U sideD side
Regulator block
Set to 0.2 MPa
P port
0.5 MPa applied
0.2 MPa
With manual operation of the
pressure adjustment screw
Pressure gauge, top mounting
Pressure gauge, side mounting
Without pressure gauge
4-Port Solenoid Valve Cassette Type Manifold SJ1000/2000/3000/4000 Series
Regulator block
Details Ep. 109
4
FREE
LOCK
Intermediate
connector block
U side
D side
This connector block can be used by inserting it into the middle
of the manifold.
It can be used, for example, when you wish to separate
electrical control of valves in the same manifold or when
the number of control points is insufficient.
Intermediate connector block
Intermediate connector block wiring example
∗The U side solenoid valve with an intermediate connector block can be controlled.
∗The intermediate connector block can be ordered using the manifold specification sheet.
Intermediate connector block
D side
U side
U side
D side
SOL.b
SOL.a
SOL.a
SOL.b
Station 2
Station 1
12
3
5
7
4
6
8
19 20
COM
Connector block
Double solenoid
(Station 1)
SOL.a SOL.b
Double solenoid
(Station 2)
SOL.bSOL.a
SOL.b
SOL.a
SOL.a
SOL.b
Station 4
Station 3
12
3
5
7
4
6
8
19 20
COM
SOL.a SOL.b
Double solenoid
(Station 3)
SOL.bSOL.a
Double solenoid
(Station 4)
Intermediate
connector block
4-Port Solenoid Valve Cassette Type Manifold SJ1000/2000/3000/4000 Series
Details Ep. 115
5
This pressure regulator is intended to adjust the SUP pressure of the manifold.
Additionally, a pressure switch and pressure gauge can be mounted on it.
*Excludes the SJ4000
SUP/EXH block with regulator and pressure switch
Lateral knob
Upward knob
Valve with speed controller
Valve with speed controller
SUP/EXH block with regulator and pressure switch
Pneumatic circuit (Installation example of a SUP/EXH block with regulator and pressure switch and a valve with
speed controller)
As a speed controller is built into this valve, the cylinder
speed can be adjusted on the valve side.
2 types, meter-in and meter-out, are provided.
Meter-in: Black
Meter-out: Silver
(SJ3000B-PCB)
(B)2 4(A)
(SJ3260-S0)
(SJ3260)
4(A)(B)2
(SJ3260)
4(A)(B)2
(SJ3260-S1)
(SJ3260)
(E)3/5
(Pilot passage)
4(A)(B)2 4(A)(B)2
1(P)
U sideD side
Valve with speed controller SUP/EXH block with regulator and pressure switch
4-Port Solenoid Valve Cassette Type Manifold SJ1000/2000/3000/4000 Series
Details Ep. 111
Details Ep. 111
6
Low-profile
SUP/EXH block
10.2
85
123
The width dimension of the SUP/EXH block is only 10.2 mm, smaller
than the 15.5 mm width of the standard product, which allows for the
length of the entire manifold to be reduced.
∗Excludes the SJ4000
Low-profile SUP/EXH block
(Made to order)
∗SJ1000 5-station manifold example
4-Port Solenoid Valve Cassette Type Manifold SJ1000/2000/3000/4000 Series
[mm]
Width Reduction
Low-profile SUP/EXH block 10.2 5.3
Standard product 15.5 —
10.2
mm
∗
The values are for an individually operated 2-position type manifold base with 5 stations.
∗Excludes the SJ3000A (Large flow type) and SJ4000
Flow Rate Characteristics
Series
Port size Flow rate characteristics
1(P)
3/5(E)
4, 2
(A, B)
1 R4/2 (P RA/B) 4/2 R3/5 (A/B RE)
C [dm3/(s·bar)] C [dm3/(s·bar)]
SJ1000 C6 C2 0.12 0.13
C4 0.26 0.30
SJ2000 C6
C2 0.13 0.13
C4 0.30 0.34
M3 0.18 0.20
SJ3000 C6
C2 0.13 0.14
C4 0.38 0.45
C6 0.45 0.51
M5 0.40 0.45
Part no. Applicable
port
TG-0204 TG-0608 TG-1012
Applicable tubing O.D.
ø2/ø4 ø6/ø8 ø10
Series
SJ1000 For A, B port V— —
For P, E port — V—
SJ2000 For A, B port V— —
For P, E port — V—
SJ3000 For A, B port V V —
For P, E port — V—
SJ4000 For A, B port — V—
For P, E port — V V
ø6 One-touch fitting
Tube Releasing Tool Details EWeb Catalog
Use this to remove tubing from the A, B and P, E ports.
Details Ep. 117
TG-0204 TG-0608 TG-1012
ø8 ø12
ø6 ø10
ø4
ø2
7
1(P)
Release pressure port
3/5(E)
Vacuum pressure port
Slotted
locking typeManual
2(B)
Vacuum pad port
PS port: Pressure detection port
(M5 x 0.8)
Plug-in
Connector connection
Cable connection
• Individual wiring
Non plug-in
Adsorbing and Transferring System Circuit Example
With 2 built-in spool valves
Vacuum suction and release can be
controlled with a single valve.
• Serial (EX180)
• Serial (EX510)
<Connector connection>
• D-sub connector
• Flat ribbon cable
<Cable connection>
• D-sub connector
• Flat ribbon cable
Wiring variations
Filter
Restrictor
• Eliminates foreign matter on the
vacuum and release sides
• Replaceable
• Flow rate adjustment
of release air
• Prevents workpiece
blow-off
LPower consumption: 0.15 W*1(with power-
saving circuit)
LWidth: 10 mm (same as the SJ3000 series)
LEquipped with restrictor to enable flow rate
adjustment of release air
LReplaceable filters are built-in on the vacuum
and release sides.
LEquipped with a pressure detection port
which allows for the connection of a
pressure switch, etc.
LCan be combined with 4-port solenoid
valves, as well as SJ1000, 2000, and 3000
series valves (Special order)
(Please contact SMC for details.)
LEnables 2-system pressure switching where
the 1(P) port and the 3/5(E) port are set to
different positive pressures
(In this case, flow can be adjusted on the P-port side only.)
*1 Refer to page 140 for details.
2(B)
Vacuum pad port
X
1(P)
Release
pressure port
3/5(E)
Vacuum
pressure port
Vacuum
pressure
switching
valve
Filter
Vacuum side
Filter
Release side
SJ3A6
Release pressure
switching valve
(Built-in restrictor)
Vacuum Release Valve with Restrictor
SJ3A6 Series
4-Port Solenoid Valve Cassette Type Manifold SJ1000/2000/3000/4000 Series
8
Individual wiring
EX510
(Gateway type)
EX180
(For output)
Flat ribbon cable
D-sub connector
Connection
Parallel wiring
Serial transmission
SJ1000/2000/
3000/4000
SS5J1/2/3/4-60
SJ2000/3000
SS5J2/3-60L
SJ2000/3000
SS5J2/3-60-
SJ3A6
SS3J3-V60
SJ3A6
SS3J3-V60L
SJ3A6
SS3J3-V60-
4-port solenoid valve
Vacuum release valve with restrictor
Plug-in
Non plug-in
Connector type
Cable type
Plug-in
Non plug-in
Connector type
Cable type
∗1 A linkage-printed circuit board is built into individual wiring
valves so as to allow for use in combination with the plug-in types.
∗2
Specify the required specifications on the manifold specification sheet.
∗3 All single wiring or all double wiring can be specified.
∗4 The vacuum release valve can only use double wiring.
∗5 Only the SJ3000 size is available.
∗6
Adding 1 additional station is possible up to the max. number of stations.
∗7 Only the SJ2000 and SJ3000 sizes are available.
∗8 Excludes the SJ4000
p. 30
p. 62
p. 78
p. 29 p. 29 p. 61 p. 77
p. 33 p. 33
p. 95
p. 128p. 127 p. 127 p. 127 p. 127
p. 129 p. 129
p. 133
∗1
∗7
∗8∗8
∗1
—
——
————
—
——
————
Manifold Variations
4-Port Solenoid Valve
SJ1000/2000/3000 /4000 Series
Vacuum Release Valve
with Restrictor
SJ3A6 Series
Manifold type
Item
9