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SMC Networks LEJ Series User manual

LEJ-SMY72EN
Page 1 of 3
Instruction Manual
Electric Actuator / High Rigidity Slider Type
Series LEJ
The intended use of this Electrical Actuator is to convert an electrical
input signal into mechanical motion.
1 Safety Instructions
These safety instructions are intended to prevent hazardous situations
and/or equipment damage. These instructions indicate the level of
potential hazard with the labels of “Caution,” “Warning” or “Danger.”
They are all important notes for safety and must be followed in addition
to International Standards (ISO/IEC)*1), and other safety regulations.
*1) ISO 4414: Pneumatic fluid power - General rules relating to systems.
ISO 4413: Hydraulic fluid power - General rules relating to systems.
IEC 60204-1: Safety of machinery - Electrical equipment of machines.
(Part 1: General requirements)
ISO 10218-1: Manipulating industrial robots -Safety. etc.
Refer to product catalogue, Operation Manual and Handling
Precautions for SMC Products for additional information.
Keep this manual in a safe place for future reference.
Caution
Caution indicates a hazard with a low level of risk which, if
not avoided, could result in minor or moderate injury.
Warning
Warning indicates a hazard with a medium level of risk
which, if not avoided, could result in death or serious injury.
Danger
Danger indicates a hazard with a high level of risk which, if
not avoided, will result in death or serious injury.
Warning
This is a Class A product and it must not be used in residential
premises.
Always ensure compliance with relevant safety laws and standards.
All work must be carried out in a safe manner by a qualified person in
compliance with applicable national regulations.
2 Specifications
LEJS40 / 63 series –Ball screw drive Note8) Note9) Note10)
Model
LEJS40
LEJS63
Actuator specification
Stroke [mm] Note1)
200,300,400,500,600,
700,800,900,1000,
1200
300,400,500,600,
700,800,900,1000,
1200,1500
Work load
[kg] Note2)
Horizontal
15
30
55
30
45
85
Vertical
3
5
10
6
10
20
Speed
[mm/s]
Note3)
Stroke range
0 to 500
1800
1200
600
1800
1200
600
501 to 600
1580
1050
520
1800
1200
600
601 to 700
1170
780
390
1800
1200
600
701 to 800
910
600
300
1390
930
460
801 to 900
720
480
240
1110
740
370
901 to 1000
580
390
190
900
600
300
1001 to 1100
480
320
160
750
500
250
1101 to 1200
410
270
130
630
420
210
1201 to 1300
-
-
-
540
360
180
1301 to 1400
-
-
-
470
310
150
1401 to 1500
-
-
-
410
270
130
2 Specifications - continued
Model
LEJS40
LEJS63
Actuator specification
Maximum acceleration /
deceleration [mm/s2]
20,000 (refer to catalogue for limit according
to work load and duty rate)
Position
repeatability
[mm]
Basic type
±0.02
High
precision type
±0.01
Lost motion
[mm] Note4)
Basic type
0.1 or less
High
precision type
0.05 or less
Lead [mm]
24
16
8
30
20
10
Impact / Vibration
resistance [m/s2]Note5)
50 / 20
Drive method
Ball screw
Guide type
Linear guide
Acceptable external
resistance [N]
20
Operating temperature
range [℃]
5 to 40
Operating humidity [%RH]
90 or less (no condensation)
Regenerative option
May be required by speed and work load.
(refer to catalogue).
Electrical
Motor output [W] / size
[mm]
100 / □40
200 / □60
Type of Motor
AC servo motor
Lock
Lock TypeNote6)
No excitation operating type
Holding force [N]
LEJS(S/T)/ LEJSV
67 /
67
101 /
101
203 /
202
220 /
108
330 /
162
660 /
324
Power consumption [W]
at 20℃Note7)
LEJS(S/T)/ LEJSV
6.3 / 5.5
7.9 / 6
Rated voltage [VDC]
24 +0 / -10%
LEJS63–M series –Ball screw drive Note8) Note9) Note10)
Model
LEJS63-M
Actuator specification
Stroke [mm] Note1)
790,890,990,1190,1490,1790
Work load
[kg] Note2)
Horizontal
30
45
85
Vertical
6
10
20
Speed [mm/s]
1800
1200
600
Maximum acceleration /
deceleration [mm/s2]
20,000 (refer to catalogue for limit according
to work load and duty rate.)
Position
repeatability
[mm]
Basic type
±0.02
High precision
type
±0.01
Lost
motion
[mm] Note4)
Basic type
0.1 or less
High precision
type
0.05 or less
Lead [mm]
30
20
10
Impact / Vibration
resistance [m/s2]Note5)
50 / 20
Drive method
Ball screw
Guide type
Linear guide
Acceptable external
resistance [N]
20
Operating temperature
range [℃]
5 to 40
Operating humidity [%RH]
90 or less (no condensation)
Regenerative option
May be required by speed and work load.
(refer to catalogue).
Electrical
Motor output [W] / size [mm]
200 / □60
Type of Motor
AC servo motor
Lock
Lock TypeNote6)
No excitation operating type
Holding force [N]
LEJS(S/T)/ LEJSV
220 / 108
330 / 162
660 / 324
Power consumption [W]
at 20℃Note7)
LEJS(S/T)/ LEJSV
7.9 / 6
Rated voltage [VDC]
24 +0 / -10%
2 Specifications - continued
LEJS100 series –Ball screw drive Note8) Note9) Note10)
Model
LEJS100
Actuator specification
Stroke [mm] Note1)
300,400,500,600,700,800,900,1000,
1200,1500,2000,2500
Horizontal
work load
[kg]
3000 (mm/s2)
60
150
400
5000 (mm/s2)
43
93
150
9800 (mm/s2)
22
36
-
Vertical
work load
[kg]
3000 (mm/s2)
14
29
80
5000 (mm/s2)
12
29
30
9800 (mm/s2)
8
9
-
Speed
[mm/s]
Stroke range
0 to 800
2300
1250
500
801 to 900
1900
950
380
901 to 1000
1600
800
320
1001 to 1100
1400
700
280
1101 to 1200
1200
600
240
1201 to 1300
1000
500
200
1301 to 1500
900
450
180
1501 to 1600
800
400
160
1601 to 1700
700
350
140
1701 to 1800
600
300
120
1801 to 2000
500
250
100
2001 to 2300
400
200
80
2301 to 2500
300
150
60
Maximum acceleration /
deceleration [mm/s2]
9,800
Position repeatability [mm]
±0.01
Lost motion [mm] Note4)
0.05 or less
Lead [mm]
50
25
10
Impact / Vibration resistance
[m/s2]Note5)
50 / 20
Drive method
Ball screw
Guide type
Linear guide
Operating temperature [℃]
5 to 40
Operating humidity [%RH]
90 or less (no condensation)
Regenerative option
May be required by speed and work load.
(refer to catalogue).
Electrical
Motor output [W] / size
[mm]
750 / □80
Type of Motor
AC servo motor
Lock
Lock TypeNote6)
No excitation operating type
Holding force [N]
240
480
1220
Power consumption [W]
at 20℃Note7)
10
Rated voltage [VDC]
24 0 / -10%
Note1) Strokes other than the above are produced as a special order.
Note2) Details are shown in “Speed-Work load graph (indication)”of catalogue.
Note3) The allowable speed will be affected by the stroke length.
Note4) A reference value for correcting an error in reciprocal operation.
Note5) Impact resistance: No malfunction occurred when the actuator was tested with a drop
tester. In both axial and perpendicular direction to the lead screw (the test was
performed with the actuator in the initial state).
Vibration resistance: No malfunction occurred in a test ranging between 45 to 2000 Hz,
when the actuator was tested in both an axial and perpendicular direction to the lead
screw. (The test was performed with the actuator in the initial state.)
Note6) Only applies to actuators supplied with lock.
Note7) For the actuator with lock, please add the power consumption for the lock.
Note8) Sensor magnet position is located at the centre of the table.
Note9) Do not allow collisions at either end of the table travel range.
In addition, when running the positioning operation, do not set within 2 mm of either end.
Note10) Consult with SMC for the manufacture of intermediate strokes.
(Manufacturable stroke range LEJS40/200 up to 1200mm, LEJS63/300 up to 1500mm,
LEJS63M/790 up to 1790mm, LEJS100/300 up to 2500mm).
Weight
Model
LEJS40
Stroke [mm]
200
300
400
500
600
700
800
900
1000
1200
Weight (kg)
5.6
6.4
7.1
7.9
8.7
9.4
10.2
11.0
11.7
13.3
Lock weight
(kg)
0.2 (S2) / 0.3 (S6) / 0.2 (T6)
Model
LEJS63
Stroke [mm]
300
400
500
600
700
800
900
1000
1200
1500
Weight (kg)
11.4
12.7
13.9
15.2
16.4
17.7
18.9
20.1
22.6
26.4
Lock weight
(kg)
0.4 (S3) / 0.7 (S7) / 0.4 (T7)
2 Specifications - continued
Model
LEJS63-M
Stroke [mm]
790
890
990
1190
1490
1790
Weight (kg)
19.4
20.7
21.9
24.4
29.9
33.7
Lock weight
(kg)
0.4 (S3) / 0.7 (S7) / 0.4 (T7)
Model
LEJS100
Stroke [mm]
300
400
500
600
700
800
900
1000
1200
1500
2000
2500
Weight (kg)
22.5
24.6
26.7
28.8
30.9
33.0
35.1
37.1
41.3
47.6
58.1
68.5
Lock weight
(kg)
1.0
LEJB series - Belt drive Note7) Note8) Note9)
Model
LEJB40
LEJB63
Actuator specification
Stroke [mm] Note1)
200,300,400,500,
600,700,800,900,
1000,1200,1500,2000
300,400,500,600,
700,800,900,1000,
1200,1500,2000,3000
Work load [kg]
Horizontal
20 (10 for stroke above
1000 mm)
30
Speed [mm/s]Note2)
2000
3000
Maximum acceleration /
deceleration [mm/s2]
20,000 (refer to catalogue for limit according to
work load and duty rate)
Position repeatability [mm]
±0.04
Lost motion [mm] Note3)
0.1 or less
Lead [mm]
27
42
Impact / Vibration
resistance [m/s2]Note4)
50 / 20
Drive method
Belt drive
Guide type
Linear guide
Acceptable external
resistance [N]
20
Operating temperature [℃]
5 to 40
Operating humidity [%RH]
90 or less (no condensation)
Regenerative option
May be required by speed and work load.
(refer to catalogue).
Model
LEJB40
LEJB63
Electrical
Motor output [W] /size [mm]
100 / □40
200 / □60
Type of Motor
AC servo motor
Lock
Lock TypeNote5)
No excitation operating type
Holding force [N]
LEJB(S/T)/ LEJBV
60 / 59
189 /77
Power consumption [W]
at 20℃Note6)
LEJB(S/T)/ LEJBV
6.3 / 5.5
7. 9 / 6
Rated voltage [VDC]
24 +0 / -10%
Note1) Strokes other than the above are produced as a special order.
Note2) Details are shown in “Speed-Work load graph (indication)”of catalogue.
Note3) A reference value for correcting an error in reciprocal operation.
Note4) Impact resistance: No malfunction occurred when the actuator was tested with a drop
tester. In both axial and perpendicular direction to the lead screw (the test was
performed with the actuator in the initial state).
Vibration resistance: No malfunction occurred in a test ranging between 45 to 2000 Hz,
when the actuator was tested in both an axial and perpendicular direction to the lead
screw. (The test was performed with the actuator in the initial state.)
Note5) Only applies to actuators supplied with lock.
Note6) For the actuator with lock, please add the power consumption for the lock.
Note7) Sensor magnet position is located at the centre of the table.
Note8) Do not allow collisions at either end of the table travel range.
In addition, when running the positioning operation, do not set within 2 mm of either end.
Note9) Consult with SMC for the manufacture of intermediate strokes.
(Manufacturable stroke range LEJB40/200 up to 2000mm, LEJB63/300 up to 3000mm)
Weight
Model
LEJB40
Stroke [mm]
200
300
400
500
600
700
800
900
1000
1200
1500
200
0
Weight (kg)
5.7
6.4
7.1
7.7
8.4
9.1
9.8
10.5
11.2
12.6
14.7
18.1
Lock weight
(kg)
0.2 (S2) / 0.3 (S6) / 0.2 (T6)
Model
LEJB63
Stroke [mm]
300
400
500
600
700
800
900
1000
1200
1500
2000
300
0
Weight (kg)
11.5
12.7
13.8
15.0
16.2
17.4
18.6
19.7
22.1
25.7
31.6
43.
4
Lock weight
(kg)
0.4 (S3) / 0.7 (S7) / 0.4 (T7)
ORIGINAL INSTRUCTIONS
Refer to Declaration of
Conformity for relevant
Directives
LEJ-SMY72EN
Page 2 of 3
3 Installation
3.1 Installation Warning
Do not install the product unless the safety instructions have been
read and understood.
Do not use the product in excess of its allowable specification as
listed in Section 2.
When installing, inspecting or performing maintenance on the product,
be sure to turn off the power supplies. Then, lock it so it cannot be
tampered with while work is happening.
Keep the flatness of the mounting surface to 0.1 mm maximum.
Insufficient flatness of a work piece or actuator mounting surface can
cause play in the guide and increased sliding resistance. In the case
of overhang mounting (including cantilever), use a support plate or
support guide to avoid deflection of the actuator body.
When mounting the actuator, use all mounting holes.
If all mounting holes are not used, this will not maintain the specified
performance. e.g. the amount of displacement of the table will
increase.
When mounting the actuator, use screws with adequate length and
tighten them with adequate torque.
Tightening the screws with a torque higher than recommended may
cause malfunction, whilst tightening with a torque lower than
recommended can cause displacement of the mounting position, or in
extreme conditions the actuator could become detached from its
mounting position.
Note1) When A is M thread, L is thread depth.
In order to prevent the work piece fixing screws from damaging the
table, use screws at least 0.5 mm shorter than the maximum thread
depth.
Longer screws can hit the body and cause operation failure.
When mounting the actuator using the body mounting reference
plane, use a positioning pin.
Set the height of the pin to be 5 mm or more because of R
chamfering. (recommended height: 6 mm).
3 Installation - continued
3.2 Environment Warning
Do not use in an environment where corrosive gases, chemicals, salt
water or steam are present.
Do not use in an explosive atmosphere.
Do not expose to direct sunlight. Use a suitable protective cover.
Do not install in a location subject to vibration or impact in excess of
the product’s specifications.
Do not mount in a location exposed to radiant heat that would result
in temperatures in excess of the product’s specifications.
Prevent foreign particles from entering the product.
3.3 Mounting Warning
Observe the required tightening torque for screws.
Unless stated otherwise, tighten the screws to the recommended
torque for mounting the product.
Do not make any alterations to the product.
Alterations made to this product may lead to a loss of durability and
damage to the product, which can lead to injury and damage to other
equipment and machinery.
When an external guide is used, connect the moving parts of the
product and the load in such a way that there is no interference at
any point within the stroke.
Do not scratch or dent the sliding parts of the table or mounting face
etc., by striking or holding them with other objects. The components
are manufactured to precise tolerances, so that even a slight
deformation may cause faulty operation or seizure.
Do not use the product until it has been verified that the equipment
can be operated correctly.
After mounting or repair, connect the power supply to the product and
perform appropriate functional inspections to check it is mounted
correctly.
Do not use the product until it has been verified that the equipment
can be operated correctly.
After mounting or repair, connect the power supply to the product and
perform appropriate functional inspections to check it is mounted
correctly.
Maintenance space
Allow sufficient space for maintenance and inspection.
3.4 Lubrication Caution
SMC products have been lubricated for life at manufacture, and do
not require lubrication in service.
If a lubricant is used in the system, refer to catalogue for details.
The recommended grease is lithium grade No.2
SMC grease packs are listed below.
Applied Region
Grease Pack Number
Weight [g]
Ball screw
Guide
Dust seal band
GR-S-010
10
GR-S-020
20
3.5 Wiring Warning
Adjustment, mounting or wiring changes should not be carried out
before disconnecting the power supply to the product.
Electric shock, malfunction and damage can result.
Do not disassemble the cables.
Use only specified cables.
Use only specified cables otherwise there may be risk of fire and
damage.
Do not connect or disconnect the wires, cables and connectors when
the power is turned on. Caution
Wire the connector correctly and securely.
Check the connector for polarity and do not apply any voltage to the
terminals other than those specified in the Operation Manual.
3 Installation - continued
Take appropriate measures against noise.
Noise in a signal line may cause malfunction. As a countermeasure
separate the high voltage and low voltage cables, and shorten the
wiring lengths, etc.
Do not route input/output wires and cables together with power or
high voltage cables.
The product can malfunction due to noise interference and surge
voltage from power and high voltage cables close to the signal line.
Route the wires of the product separately from power or high voltage
cables.
Take care that actuator movement does not catch cables.
Operate with all wires and cables secured.
Avoid bending cables at sharp angles where they enter the product.
Avoid twisting, folding, rotating or applying an external force to the
cable.
Risk of electric shock, wire breakage, contact failure and loss of
control of the product can result.
Select “Robotic cables”in applications where cables are moving
repeatedly (encoder/ motor/ lock).
Refer to the relevant operation manual for the bending life of the
cable.
Confirm correct insulation.
Poor insulation of wires, cables, connectors, terminals etc. can cause
interference with other circuits. Also there is the possibility that
excessive voltage or current may be applied to the product causing
damage.
Refer to the auto switch references in “Best Pneumatics“ when an
auto switch is to be used
LECSA (Pulse input / Positioning) driver
3 Installation - continued
3.6 Operating precautions
Do not touch the motor whilst it is in operation. The surface
temperature can increase to approximately 80°C. Energising alone
can also increase the temperature of the product. These
temperatures can cause burns.
If the product is overheating, smoking or has caught fire, immediately
shut the power supply off.
If the product emits abnormal noise or vibrations, the product should
be immediately stopped and inspected as it may be mounted
incorrectly, otherwise it can seriously damage the product.
Do not touch rotating parts of the motor or moving parts of the
actuator while in operation.
4 How to Order
For standard products, refer to the catalogue for the how to order
information.
For special products, which include a suffix of “-X*”, “-DC*” or “-DK*”,
then please refer to the customer drawing of that specific product.
5 Outline Dimensions (mm)
For standard products, refer to the catalogue for outline dimensions.
For special products, which include a suffix of “-X*”, “-DC*” or “-DK*”,
then please refer to the customer drawing of that specific product.
6 Maintenance
6.1 General Maintenance Caution
Not following proper maintenance procedures could cause the
product to malfunction and lead to equipment damage.
If handled improperly, compressed air can be dangerous.
Maintenance of pneumatic systems should be performed only by
qualified personnel.
Before performing maintenance, turn off the power supply and be
sure to cut off the supply pressure. Confirm that the air is released to
atmosphere.
After installation and maintenance, apply operating pressure and
power to the equipment and perform appropriate functional and
leakage tests to make sure the equipment is installed correctly.
If any electrical connections are disturbed during maintenance,
ensure they are reconnected correctly and safety checks are carried
out as required to ensure continued compliance with applicable
national regulations.
Do not make any modification to the product.
Do not disassemble the product, unless required by installation or
maintenance instructions.
Incorrect handling can cause an injury, damage or malfunction of the
equipment and machinery, so ensure that the procedure for the task
is followed.
Always allow sufficient space around the product to complete any
maintenance and inspection.
Model
Screw size
Maximum tightening
torque (Nm)
A (mm)
L (mm)Note1)
LEJ

40
M5
3.0
φ5.5
36.5
LEJ

63
M6
5.2
φ6.8
49.5
LEJS100
M8 x 1.25
12.5
M8
16
Model
Screw size
Maximum tightening
torque (Nm)
L (Maximum thread
depth) mm
LEJ

40
M6 x 1
5.2
10
LEJ

63
M8 x 1.25
12.5
12
LEJS100
M8 x 1.25
12.5
16
Driver
Motor cable
Encoder cable
Electric actuator
24
VDC
Lock cable
Host
controller
etc.
I/O connector
LECSB / LECSB-T (Pulse input) driver
LECSC / LECSC-T (CC-Link) driver
LECSS / LECSS-T (SSCNET) driver
LECYM / LECYU (MECHATROLINK) driver
Driver
Motor cable
(With Lock cable)
Encoder cable
Electric actuator
Host
controller
etc.
I/O connector
24
VDC
Actuator mounting
Work piece mounting
Mounting reference plane
Driver
Motor cable
Encoder cable
Electric actuator
24
VDC
Host
controller
etc.
I/O connector
Lock cable
LEJ-SMY72EN
Page 3 of 3
6 Maintenance - continued
6.2 Periodical Maintenance
Maintenance should be performed according to the table below:
Appearance
Check
Belt Check
Inspection before daily operation

Inspection every six months*


Inspection every 1,000km*


Inspection every 5 million cycles*


*whichever of these occurs first.
Following any maintenance, always perform a system check. Do not
use the product if any error occurs, as safety cannot be assured if
caused by any un-intentional malfunction.
6.3 Appearance Check
The following items should be visually monitored and ensure that the
cylinder remains in good condition and there are no concerns
flagged;
・Loose Screws,
・Abnormal level of dust or dirt,
・Visual flaws/faults,
・Check the cable connections,
・Abnormal noises or vibrations,
6.4 Belt Check
If one of the 6 conditions below are seen, do not continue operating
the cylinder, contact SMC immediately.
・Tooth shaped canvas is worn out.
Canvas fibre becomes “fuzzy”, rubber is removed, and the fibre
gains a white colour. The lines of fibre become very unclear.
・Peeling off or wearing of the side of the belt.
The corner of the belt becomes round and frayed, with threads
beginning to stick out.
・Belt is partially cut.
Belt is partially cut. Foreign matter could be caught in the teeth and
cause flaws.
・Vertical line of belt teeth.
Flaw which is made when the belt runs on the flange.
・Rubber back of the belt is softened and sticky.
・Crack on the back of the belt.
7 Limitations of Use
7.1 Limited warranty and Disclaimer/Compliance Requirements
Refer to Handling Precautions for SMC Products.
8 Product disposal
This product should not be disposed of as municipal waste. Check your
local regulations and guidelines to dispose of this product correctly, in
order to reduce the impact on human health and the environment.
9 Contacts
Refer to www.smcworld.com or www.smc.eu for contacts.
URL :
http// www.smcworld.com (Global) http// www.smceu.com (Europe)
'SMC Corporation, Akihabara UDX15F, 4-14-1, Sotokanda, Chiyoda-ku, Tokyo
101 0021
Specifications are subject to change without prior notice from the manufacturer.
© 2020 SMC Corporation All Rights Reserved.
Template DKP50047-F-085I

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