SMW Autoblok M30 IOL User manual

M30 IOL
Inductive coupler system
ENGLISCH
INSTRUCTION MANUAL
Date:
Version:
Language:
COPY OF THE
ORIGINAL
2023-01
P1
English
Preliminary

SMW-AUTOBLOK 3
5
6
8
10
15
16
Übersicht
INSTRUCTION MANUAL
Inductive coupler system
M30 IOL
Thank you for purchasing your M30 IOL inductive coupler
system. .
This instruction manual contains the installation, the functional
description and the operation of the „ M30 IOL “.
SMW-AUTOBLOK reserves the right to make changes without
notice.
This instruction manual is a part of the „ M30 IOL “ and must
be passed to the new owner in case of sale.
This instruction manual may not be -in whole or in part- copied
without our written agreement.
Content
Overview
Safety instructions
Tecnical data
Description of function
Installation
Typeplate
Warranty
Maintenance
Troubleshooting
Accessories
Typeplate
Warranty
Conrmation of receipt of the manual
&Please read the instruction manual carefully
before installation and use and always follow the
regulations.
Please note especially the sections which are
marked with the following signs:
•Danger of injury or danger to life if instructions
are not followed.
•Danger of damage to the coupler, the machine or
the components.
0E011604 Inductive coupler M30 IOL
Base
16.01.2023 V1 EN
0E011605 Inductive coupler M30 IOL
Remote
16.01.2023 V1 EN
Validity:

4 SMW-AUTOBLOK

SMW-AUTOBLOK 5
Allgemeine Sicherheitshinweise
Englisch
In case of doubts or questions please ask SMW-
AUTOBLOK or one of our authorized ofces.
7. Protection against electromagnetic elds during
operation and assembly
The permissible values according to VDE 0848 Part 3-1 are
observed from a distance of > 3 mm. Persons with physical
aids (e.g. pacemakers) may be exposed to health hazards
due to the magnetic elds emitted by the coupler system.
The minimum distance for this group of persons is > 5
mm. The operator must ensure that this minimum distance
is also maintained during operation by taking suitable
measures.
6. Caution: Hot surface!
Danger of burns from hot surfaces!
The active surface heats up even under normal operating
conditions.
Keep hands and objects away from the active surface.
Avoid contact of metallic objects on the active surface.
Fire hazard!
5. Operating faults
In case of defective and unrecoverable device malfunctions,
put the device out of operation and secure it against
unauthorized use.
4.
Duties of the operator
The operator must ensure that the locally applicable
national and international safety regulations are observed.
The unit may only be operated with an approved power
supply.
2. Authorized personnel
Installation and commissioning are only permitted by
trained specialist operators.
1. Intended use
The device is designed to transmit energy and signals
without contact. The system must not be used in
applications where the safety of persons depends on the
device function.
Liability claims against the manufacturer expire in the event
of damage caused by:
• unauthorized tampering
• use not in accordance with the intended purpose
• use, installation, handling contrary to the regulations of
these operating instructions.
3. Visual inspection
Please check the product for visible damage prior to use!
8. Certication
With the CE mark we conrm that our products comply
with the requirements of the EC Directives 2004/108/EC
(EMC) and the EMC Act.
In an accredited EMC laboratory, proof was provided that
the products meet the EMC requirements of the basic
technical standards:
• EN 61000-6-4 (emitted interference) and
• EN 61000-6-2 (immunity to interference)
General safety instructions
Danger!
Danger to the environment!
General precept sign!
Follow the instructions! Caution: Hot surface!
General warning sign!
Before the start up, the operating instructions must be
read carefully.
No access for persons with
pacemakers

6 SMW-AUTOBLOK
RemoteBase
M30-IOL
Axial coupler
Application/customer benets
• Contact free, safe transmission of energy and signals
between moving / rotating and stationary components
• Application examples: Supply of sensors, Supply and monitoring of remote systems
• Dynamic Pairing
• Wear and maintenance free
• Protective function: Temperature monitoring, foreign object detection, reverse polarity protection
• Multi-level LED with good visibility
Technical features
• Mounting M30 x 1.5
• Operating voltage 24 V (18 ... 30 V)
• Transmission distance 0 - 8 mm
• Transmission of energy: 24 V / 12 W (500 mA) with a distance of 0 - 4 mm
• Transmission of signals: IO-Link (COM1, COM2, COM3), 1 digital signal
• Connection: Base male connector M12 (5-pin), remote female connector M12 (4-pin)
• Protection class IP 67
• Id. No. Base: 0E011604, Id. No. Remote: 0E011605
Subject to technical changes.
For more detailed information please ask our customer service.
Inductive Coupling Sytem
Block diagram:
IO-Link
Master
Energy
Signals
Function Base
LED Power
Color Green / red
Function
Off » Unit not supplied with voltage (or undervoltage)
On (green) » 24 V ok and mobile unit has been detected
Flashes 2 Hz green » 24 V ok but no mobile unit detected
Flashes 1 Hz red / green » Incompatible mobile unit detected
Flashes 2 Hz red » Foreign object detected
Flashes 5 Hz red » Internal error
LED IO-Link
Color Green / red
Function
Green » Signals IO-Link Operation
Green » On (SIO Mode Signal on)
Green » Off (SIO Mode Signal off)
Flashes 2 Hz red » Short circuit at the IO-Link PIN
Flashes 5 Hz red » Overload voltage output remote unit
LED Signal
Color Yellow
Function
Off » Digital input is not connected
or no mobile unit detected
On » Digital input is connected
Flashes 2 Hz » Digital input is connected
but short circuit at the output
Flashes 5 Hz » Overload voltage output mobile unit
Function Remote
LED Power
Color Green / red
Function
Off » Unit is not connected
On (green) » Unit coupled, voltage output DC 24 V ok
Flashes 2 Hz red » Connected but short-circuited at DC 24 V
Flashes 5 Hz red » Internal error
LED IO-Link
Color Green / red
Function
Green » Signals IO-Link operation according to IO-Link
specication (1000 ms on / 100 ms off)
Green » On (SIO Mode Signal on)
Green » Off (SIO Mode Signal off)
Flashes 2 Hz red » Short circuit at the IO-Link PIN
Flashes 5 Hz red » Overload voltage output mobile unit
LED Signal
Color Yellow
Function
Off » Digital input 2 is not connected
or no mobile unit detected
On / yellow » Digital input 2 is connected
■ Contact free transmission of energy and signals
0 - 8 mm
IO-Link-Device
IO-Link
COM1, COM2, COM3
24 V / 12 W (12 W with a distance of 0 - 4 mm)

SMW-AUTOBLOK 7
RemoteBase
M30-IOL
Axial coupler
Application/customer benets
• Contact free, safe transmission of energy and signals
between moving / rotating and stationary components
• Application examples: Supply of sensors, Supply and monitoring of remote systems
• Dynamic Pairing
• Wear and maintenance free
• Protective function: Temperature monitoring, foreign object detection, reverse polarity protection
• Multi-level LED with good visibility
Technical features
• Mounting M30 x 1.5
• Operating voltage 24 V (18 ... 30 V)
• Transmission distance 0 - 8 mm
• Transmission of energy: 24 V / 12 W (500 mA) with a distance of 0 - 4 mm
• Transmission of signals: IO-Link (COM1, COM2, COM3), 1 digital signal
• Connection: Base male connector M12 (5-pin), remote female connector M12 (4-pin)
• Protection class IP 67
• Id. No. Base: 0E011604, Id. No. Remote: 0E011605
Subject to technical changes.
For more detailed information please ask our customer service.
Inductive Coupling Sytem
Block diagram:
IO-Link
Master
Energy
Signals
Function Base
LED Power
Color Green / red
Function
Off » Unit not supplied with voltage (or undervoltage)
On (green) » 24 V ok and mobile unit has been detected
Flashes 2 Hz green » 24 V ok but no mobile unit detected
Flashes 1 Hz red / green » Incompatible mobile unit detected
Flashes 2 Hz red » Foreign object detected
Flashes 5 Hz red » Internal error
LED IO-Link
Color Green / red
Function
Green » Signals IO-Link Operation
Green » On (SIO Mode Signal on)
Green » Off (SIO Mode Signal off)
Flashes 2 Hz red » Short circuit at the IO-Link PIN
Flashes 5 Hz red » Overload voltage output remote unit
LED Signal
Color Yellow
Function
Off » Digital input is not connected
or no mobile unit detected
On » Digital input is connected
Flashes 2 Hz » Digital input is connected
but short circuit at the output
Flashes 5 Hz » Overload voltage output mobile unit
Function Remote
LED Power
Color Green / red
Function
Off » Unit is not connected
On (green) » Unit coupled, voltage output DC 24 V ok
Flashes 2 Hz red » Connected but short-circuited at DC 24 V
Flashes 5 Hz red » Internal error
LED IO-Link
Color Green / red
Function
Green » Signals IO-Link operation according to IO-Link
specication (1000 ms on / 100 ms off)
Green » On (SIO Mode Signal on)
Green » Off (SIO Mode Signal off)
Flashes 2 Hz red » Short circuit at the IO-Link PIN
Flashes 5 Hz red » Overload voltage output mobile unit
LED Signal
Color Yellow
Function
Off » Digital input 2 is not connected
or no mobile unit detected
On / yellow » Digital input 2 is connected
■ Contact free transmission of energy and signals
0 - 8 mm
IO-Link-Device
IO-Link
COM1, COM2, COM3
24 V / 12 W (12 W with a distance of 0 - 4 mm)
Base Remote
0E011604 0E011605
Amm M30 x 1.5
Bmm 96 94
Cmm 52
Dmm
13
Emm 18
Fmm
Gmm Ø 27
CrNi, PA66, PC GF30%
IP 67
-20°C ... +50°C
-20°C ... +80°C
0 mm ... 8 mm
24 V (18 ... 30 V) -
- 24 V ± 10% DC
1500 mA -
- 500 mA
 
- < 200 mV
-
 
150 mA -
< 600 ms
PIN
1 24 V IN 24 V OUT
20 / 24 V OUT 0 / 24 V IN
3 GND GND
4 IO-Link CQ IO-Link CQ
5 DAV 24 V -
45°
2
5
3
1
4
45°
2
1
3
4
Base / Remote
B
C
G
F
A
ED
36
16
M12x1
1
2
3
1
2
3
123
16
M12x1
1
2
3
1
2
3
123
Inductive Coupling System
Axial coupler
M30-IOL
■ Stationary Unit - Base
■ Mobile Unit - Remote
Inductive coupler M30-IOL
SMW-electronics Type
Id. No.
M12 x 1 / Male M12 x 1 / Female
Housing material
Protection class
Operating temperature
Storage temperature
Transmission distance
Operating voltage
Output voltage
Power consumption (Base)
Power output (Remote)
Overload protection / short circuit protection
Residual ripple
Reverse polarity protection
Temperature monitoring
Data-Valid Output
Ready delay
PIN assignment Signal Base Signal Remote
Supply voltage
Digital signal
Ground
IO-Link Signal
Data-Valid
Subject to technical changes.
For more detailed information please ask our customer service.
Male connector 5-pin
M 12 x 1
Female connector 4-pin
M 12 x 1
Base
Remote
Display Base LED
Display Remote LED
1.Rot - 2.Orange - 3.Green
1.Red - 2.Orange - 3.Green

8 SMW-AUTOBLOK
Description of function
Cable outlet plug 5-pin
M12 x 1
View Base
View Remote
Base
Remote
Coupling surface
Coupling surface
Cable outlet socket 4-pin
M12 x 1
Status LEDs
Status LEDs
Status LEDs
Status LEDs
Transmission distance
RemoteBase
View coupling state

SMW-AUTOBLOK 9
Description of function
The inductive coupling system M30-IOL is used to operate electronic components of automation technology such as IO-Link hubs, sensors
or actuators on mobile, dynamically variable or rotating units in machine and device parts.
A contactless bilateral fully transparent IO-Link signal transmission takes place between a stationary unit (base) and a mobile unit (remo-
te). The IO-Link protocol is transmitted without restrictions (COM1, COM2, COM3), so that no parameter settings are required for the
inductive coupling system. This means that no device-specic IODD is required.
In addition to signal transmission, electrical energy is also transmitted without contact to the mobile unit (remote) for the power supply
of sensors or actuators.
The M30-IOL inductive coupling system consists of a stationary unit (base) and a mobile unit (remote), each of these units are equipped
with an M30 mounting xture. Both units are to be mounted axially facing each other at a distance of 0 to 8 mm from the coupling sur-
face. The manufacturer recommends the use of metal angle brackets for mounting the system (available from the manufacturer).
An integrated coil system ensures the transmission of the energy and the signals on a contactless inductive principle.
The transmission is independent of whether there is a rotating movement of the mobile unit or not. The transmitted IO-Link signal is
usually passed on from the stationary unit (base) to the control component.
In addition, the system has all the usual protective functions (temperature protection, reverse polarity protection) and it is protected ac-
cording to IP 67.
The system is designed as a plug and play solution, so that integration into the customer‘s system is possible with minimal effort. All im-
portant interfaces are designed to be detachable, so that replacement during maintenance and service is possible without delay.
The stationary and mobile units are compatible and interchangeable (dynamic pairing).
The electrical and mechanical interfaces for the individual function units are described in the following chapters.
Description

10 SMW-AUTOBLOK
45°
2
5
3
1
4
1
2
3
4
5
45°
2
1
3
4
1
2
3
4
5
5,5
11
40
Installation
Power connection / Signal connection
Pin Anschlussbelegung Signal Base
Supply voltage 24 V IN
Digitalsignal 0 / 24 V OUT
Ground GND
IO-Link Signal IO-Link CQ
Data-Valid DAV 24 V
Pin Anschlussbelegung Signal Remote
Supply voltage 24 V OUT
Digitalsignal 0 / 24 V IN
Ground GND
IO-Link Signal IO-Link CQ
Data-Valid -
Male connector 5 pin
Female connector 4-pin
Mounting
Plug Base
Plug Remote
Assembly mounting bracket
For mounting the coupler
item 0E010946 from SMW-AUTOBLOK.
Mounting bracket
Views

SMW-AUTOBLOK 11
Installation
Notice
Use base coupler 0E011604 only with remote coupler 0E011605.
The start-up can only occur after the entire transmission chain of base and remote has been comletely set up. The installation of the
components must always be performed in a (electrical) power-free state.
A correct coupling between Base and Remote is indicated by the Data Valid signal.
Transmission distance
Remote
Base
Metal mounting bracket
(Item 0E010946 from SMW-AUTOBLOK)
Recommended: Metal mounting for optimum
thermal conductivity

12 SMW-AUTOBLOK
A
D
B
A
B2
Installation
Operating voltage 18 ... 30 V
Distance D ≤ 8 mm
The base and remote units of the contactless transmission are integrated by mounting them in axial alignment in compliance with the
installation specications. The assembly must be performed in a (electrical) power-free state. The following sections describe valid instal-
lation instructions that must be strictly followed for correct operation.
The manufacturer recommends to operate the inductive coupling system with a coupling distance between base and remote unit of
0 to 4 mm.
Distance to each other
Installation in metall
Metal objects in the area near the active coupling surfaces can heat up strongly due to the magnetic eld generated by the coupler.
Therefore, the specied minimum distances must be strictly followed when installing in metal.
Integration
Attention!
Not coupled state
Distance A ≥ 40 mm
Coupled state
Active coupling surface
Base Remote
Distance A ≥ 40 mm
Distance B ≥ 20 mm
Distance B2 > 15 mm und < 30mm
Base Remote

SMW-AUTOBLOK 13
E
D
D
C
F
Installation
Permissible side offset
The maximum side offset between base and remote unit is ±3 mm.
Permissible angle offset
The permissible angle offset allows function in special mounting positions.
Attention!
The parameters like enviroment temperature, distance, angle offset and side offset can affect the amount of energy transfer.
The inductive coupling system works optimally with the maximum power centrically at D = 0 to 4 mm.
Side offset E Distance D
E < 3 mm bei D = 3 mm
E < 1 mm bei D = 8 mm
Distance D Angle ° C
1 mm < 25°
2 mm < 20°
3 mm < 15°
4 mm < 10°
Base
Remote
Base
Remote
Interference with each other
Distance F > 50 mm

14 SMW-AUTOBLOK
0
2
4
6
8
10
12
14
0123456789
Derating energy transmission
To increase the maximum power that can be transmitted and the maximum distance over which the coupling system can transmit, the
ambient temperature, distance, lateral axis offset and angular offset can be reduced. In addition, the transmission distance of the coupling
system can be increased with lower power requirements.
The gure represents the usual transmittable
energy in relation to the transmission distance
D (without offset).
The measurements for the derating curve were
made without angular deviation, and the results
of the curves can be considered as normally ex-
pected values.
Notice!
The permanent transmittable power of the system decreases depending on the increase of the ambient temperature. To avoid da-
mage due to overheating, power and data transmission is interrupted if the temperature is too high.
Notice!
At a higher ambient temperature value and an increased average output current, a longer output result at the remote can be reached
by cooling down (for example with the help of a heat sink or by mounting on a material which has a good thermal conductivity).
Distance D [ mm ]
Remote power [ W ]
Derating-curve
Installation

SMW-AUTOBLOK 15
Typeplate
Typeplate and contact
If you have any questions about the product or if you wish to place order, please specify the type and item number on the typeplate of
the inductive coupling system.
Contact:
SMW-AUTOBLOK Spannsysteme GmbH
Postfach 1151 • D-88070 Meckenbeuren
Wiesentalstraße 28 • D - 88074 Meckenbeuren
Tel.: [phone] - 405 - 0
Vertrieb Inland:
Fax: [phone] - 3886
E-Mail [email protected]
Sales International:
Fax: [phone] - 405 - 181
E-Mail [email protected]
CE Label
Item Number
Type Information
Serial Number

16 SMW-AUTOBLOK
12 months warranty
Product:
SMW-AUTOBLOK guarantees the proper function of the inductive coupling system, if the operation and storage are in accordance
with the technical specifi cations of this operating manual.
In the case that the inductive coupling system does not meet the specifi ed requirements and values, after checking the facts, repair
or replacement will be carried out.
In case of production defects, the inductive coupling system will be repaired free of charge within the warranty period.
The warranty period will be 12 months starting from the date of purchase.
In order to maintain the warranty, the return must be carried out in the original packaging.
In addition, a description of the malfunction must be included.
The manufacturer otherwise retains the right not to admit warranty claims.
Warranty
Englisch
Inductive coupler system M30 IOL

SMW-AUTOBLOK 17
Notes
Englisch

AUTOBLOK s.p.a.
Via Duca D‘Aosta n.24
Fraz.Novaretto
I-10040 Caprie - Torino
Tel. +39 011 - 9638411
Tel. +39 011 - 9632020
Fax +39 011 - 9632288
E-mail [email protected]
SMW-AUTOBLOK Spannsysteme GmbH
Postfach 1151 • D-88070 Meckenbeuren
Wiesentalstraße 28 • D-88074 Meckenbeuren
Tel. [phone] - 405 - 0
Vertrieb Inland: Fax [phone] - 3886
E-mail [email protected]
Sales International: Fax: [phone] - 405 - 181
E-mail [email protected]
SMW-AUTOBLOK Telbrook Ltd.
7 Wilford Industrial Estate
Ruddington Lane, Wilford
GB-Nottingham, NG11 7EP
Tel. +44 (0) 115 - 982 1133
E-mail [email protected]
SMW-AUTOBLOK
17, Avenue des Frères Montgoler - Z.I Mi-Plaine
F-69680 Chassieu
Tel. +33 (0) 4 - 727 - 918 18
Fax +33 (0) 4 - 727 - 918 19
E-mail [email protected]
SMW-AUTOBLOK Japan Inc.
1-56 Hira, Nishi-Ku
461-Nagoya
Tel. +81 (0) 52 - 504 - 0203
Fax +81 (0) 52 - 504 - 0205
E-mail [email protected]
SMW-AUTOBLOK Corporation
285 Egidi Drive - Wheeling, IL 60090
Tel. +1 847 - 215 - 0591
Fax +1 847 - 215 - 0594
E-mail [email protected]
SMW-AUTOBLOK IBERICA, S.L.
Ursalto 4 – Pab. 9-10 Pol. 27
20014 Donostia - San Sebastián (Gipuzkoa) (Spain)
Tel. +34 943 - 225 079
Fax +34 943 - 225 074
E-mail [email protected]
SMW-AUTOBLOK Poland Sp. z.o.o.
Ul Ligocka 103 - Building 8
40-568 Katowice
Tel. [phone]
E-mail [email protected]
SMW AUTOBLOK Makina San, Ve Tic. Ltd. ti.
Yeni ehir Mah, Osmanli Blv, Volume Kurtkoy Os
No: 9, Kat:1, D:4, 32912, Pendik Istanbul
Tel. [phone] - 2019
E-mail [email protected]
SMW-AUTOBLOK Workholding Pvt. Ltd.,
Plot No. 4, Weikeld Industrial Estate,
Gat No. 1251, Sanaswadi, Tal – Shirur,
Dist – Pune. 412 208
Tel. +91 2137 - 616 974
Fax +91 2137 - 616 972
E-mail [email protected]
SMW-AUTOBLOK Mexico, S.A. de C.V.
Pirineos No. 515-B, Nave 16
Col. Industrial Benito Juarez
Micro Parque Industrial Santiago
Queretaro, Qro. C.P. 76130
Tel. [phone] - 5118
Fax [phone] - 5121
E-mail [email protected]
SMW-AUTOBLOK (Shanghai) Work Holding Co.,Ltd.
Building 6, No. 72, JinWen Road, KongGang
Industrial Zone, ZhuQiao Town, Pudong District
201323, Shanghai P.R. China
Tel. +86 21 - 5810 - 6396
Fax +86 21 - 5810 - 6395
E-mail [email protected]
AUTOBLOK Company Ltd.
NO.6, SHUYI RD., SOUTH DIST.,
TAICHUNG, TAIWAN
Tel. [phone]
Fax [phone]
E-mail [email protected]
SMW-AUTOBLOK s.r.o.
Merhautova 20
CZ - 613 00 BRNO
Tel. [phone]
Fax [phone]
E-mail [email protected]
SMW-AUTOBLOK KOREA CO., LTD.
1108 ho, Baeksang Startower 1st,
65, Digital-ro 9-gil, Geumcheon-gu
Seoul, ROK-08511, Korea
Tel. [phone]
Fax [phone]
E-mail [email protected]
SMW-AUTOBLOK Scandinavia AB
Kasernvägen 2
SE - 281 35 Hässleholm
Tel. [phone]
E-mail [email protected]
www.smw-autoblok.de
Spain
Mexico
Sweden / Norway
Korea
India
China
Japan
U.S.A.
Turkey
France
Great Britain
Taiwan
Czech Republic / Slovakia
Germany Italy
Poland