Specialized TERO EQ KIT User manual

TERO EQ KIT
ASSEMBLY GUIDE

2
INTRODUCTION
THIS BRIEF INSTRUCTION GUIDE CONTAINS IMPORTANT INFORMATION. PLEASE READ
CAREFULLY AND STORE IN A SAFE PLACE.
This user manual is specific to your Specialized Turbo Tero bicycle fenders and racks.
This manual should be read in addition to the Tero user manual supplied with your bicycle. The user
manual contains important safety, performance, and technical information specific to your Tero
bicycle, which you should read and keep for reference.
You should also read the entire Specialized Bicycle Owner’s Manual (“Owner’s Manual”) because
it has additional important general information and instructions which you should follow. If you do
not have a copy of the Owner’s Manual, you can download it at no cost at www.specialized.com
or obtain it from your nearest Authorized Specialized Retailer or Specialized Rider Care.
This manual is not intended as a complete assembly, use, service, repair, or maintenance guide.
Please see your Authorized Specialized Retailer for all service, repairs, or maintenance.
When reading this user manual, you will note various important symbols and warnings, which are
explained below:
WARNING! The combination of this symbol and word indicates a potentially
hazardous situation which, if not avoided, could result in serious injury or death.
Many of the Warnings say “you may lose control and fall.” Because any fall can
result in serious injury or even death, we do not always repeat the warning of
possible injury or death.
CAUTION: The combination of the safety alert symbol and the word CAUTION
indicates a potentially hazardous situation, which, if not avoided, may result in
minor or moderate injury, or is an alert against unsafe practices.
The word CAUTION used without the safety alert symbol indicates a situation
which, if not avoided, could result in serious damage to the bicycle or the
voiding of your warranty.
INFO: This symbol alerts the reader to information which is particularly
important.
1.1. WARRANTY
Please refer to the written warranty provisions provided with your bicycle, or visit www.
specialized.com. A copy is also available at your Authorized Specialized Retailer.
INFORMATION
WARNING! The total maximum load capacity of the rack itself is 27kg (59lbs).
However, the maximum load capacity of each individual accessory installed
on the rack (e.g., panniers or bags) may be different. Always make sure
to not exceed the lower maximum load capacity of either the rack or the
accessory(ies). In addition, do not exceed the structural weight limit of the
bicycle as stated in the Owner’s Manual.
WARNING! Racks and baskets, especially when loaded, will affect your
bicycle’s handling by altering the center of gravity, weight, and balance. Before
your first ride, you should practice riding in a controlled environment.
WARNING! Correct tightening force on fasteners (nuts, bolts, screws) on
your bicycle is important. If too little force is applied, the fastener may not
hold securely. If too much force is applied, the fastener can strip threads,
stretch, deform or break. Either way, an incorrect tightening force can result
in component failure, which can cause you to lose control and fall. Where
indicated, ensure that each bolt is torqued to specification. After your first ride,
and consistently thereafter, recheck the tightness of each bolt to ensure secure
attachment.
INFO: The lights on the Turbo Tero turn on automatically when the Tero is
powered on and can not be turned off while riding.
INFO: The rack and fenders outlined in this assembly guide are specific to the
Turbo Tero and are not compatible with other bicycles.
TOOLS REQUIRED
3 \ 4 \ 5 \ 8 mm hex keys
T20 \ T10 Torx keys
Torque wrench

3
ASSEMBLY
PREPARE THE TERO.
Before starting, remove the battery and place the Tero in a
stable bicycle stand then remove the wheels.
Fig. 1
Power off the Tero on the MasterMind TCD-w (A).
Use the supplied key to unlock the battery latch (B).
Rotate the latch lever clockwise (C) to release the
battery (D).
Fig. 2
Supporting the battery with one hand, rotate the latch
lever clockwise to release the battery fully (E).
Rotate the battery down and align the battery roughly
20 degrees with the downtube (F).
E
F
B
D
C
A
Fig. 3
Lift the battery upwards and rearward to unhook it,
then remove it from the frame.
WARNING: Be careful not to drop the
battery when removed from the bicycle.
A hard enough impact can potentially
damage the battery which may or may not
be visible from the outside but can render
the battery unsafe.
INFO: For more information on battery
removal and installation, please refer to
the Tero user manual supplied with your
bicycle.
1
3
2

4
REMOVE THE CRANK AND MOTOR COVER
Fig. 4
Using an 8 mm hex key, remove the non-driveside
crank arm.
Fig. 5
Using a T20 Torx key, remove the non-driveside motor
cover.
ASSEMBLE THE FRONT FENDER.
Fig. 6
Mount the front fender directly to the fork arch with
the front light mounted between the fork arch and the
fender mounting bracket.
Using a 4 mm hex key, torque the bolt to 4 Nm / 35
in-lbf.
Fig. 7
Mount the front fender stays to the rear of the
suspension forks.
Using a 4 mm hex key, torque the bolts to 4 Nm / 35
in-lbf.
4
6
5
7

5
Fig. 9
Mount the rear fender to the frame with bolts at the
chainstay bridge insert (9A) and the seatstay bridge
insert (9B).
Using a 4 mm hex key, torque the bolts to 4 Nm / 35
in-lbf.
9A 9B
ASSEMBLE THE REAR RACK & FENDER.
Fig. 8
The rear rack is pre-assembled to the rear fender.
Orientate the adjustment washer with the offset hole
facing toward the front of the Tero.
Mount the rack and fender assembly to the mounting
tabs at the dropouts to support the vertical rack stays.
Using a 5 mm hex key, torque the bolts to 9 Nm / 80
in-lbf.
8

6
A
B
Rear light
Front light
REMOVE THE MOTOR BLIND PLUGS
Fig. 10
Remove the blind plugs from the rear and front light
ports on the motor.
CONNECT THE FRONT LIGHT CABLE
Fig. 11
Using a T10 Torx key, loosen but do not remove the
drive-side ICR port cover (A)
Remove the cover and guide (B) from the frame.
INFO: To insert the cable connector
through the port cover, you will need to
remove the tab from the port cover (11 B).
Guide the light cable through the cover and the slot in
the front of the ICR guide and into the frame (11C).
10
11A 11B
11C

7
B
A
A
Fig. 12
Guide the light cable above the battery hook (A) and
down the downtube.
Insert the cable into the cable clips to position the
cable above the battery (B).
Route the cable along the NDS upper side of the
motor and connect it to the motor. (See the Motor
Connector section for details)
Using a T10 Torx key, replace the ICR guide and cover
and tighten to 0.8 Nm / 7 in-lbf.
CONNECT THE REAR LIGHT CABLE.
Fig. 13
Remove the motor housing cable grommet from the
frame (A).
Route the light cable through the grommet and through
the port on the rear of the motor housing and then guide
it out the non-drive side of the motor housing.
Replace the grommet into the frame (A).
Fig. 14
Plug the rear light cable into the motor. (See the Motor
Connector section for details)
WARNING: Pull all excess light cable
into the motor area to avoid the cable
contacting the rear wheel causing damage
to the cable.
12
13 14

8
ASSEMBLE THE COVER AND CRANK
INFO: Before replacing the motor cover
and crank, check the front and rear light
functionality.
Fig. 15
Replace the non-drive side motor cover and nuts.
Using a T20 Torx key, torque the bolts to 1 Nm / 8.8
in-lbf
Fig. 16
Align and replace the non-dive side crank arm.
Using an 8 mm hex key, torque the crank bolt to 50 Nm.
WARNING! Be sure your battery is securely
installed and locked into place before
riding your bicycle.
RACK ACCESSORY MOUNTS
INFO: The top plate of the rear rack offers
the unique MIK HD mounting profile which
allows for easy fitment of a wide variety
of accessories such as bags, baskets, and
child seats fitted with the MIK or MIK HD
interface. For more information on the MIK
HD mounting system or accessories visit
the manufacturer’s website.
15
17
16

9
Front light
Rear light
Battery
E-bike Blind plug
Speed sensor
HMI
MOTOR CONNECTORS

10
SPECIALIZED BICYCLE COMPONENTS
15130 Concord Circle, Morgan Hill, CA 95037 [phone]
0000171830_UM_R1 06/21
We may occasionally issue updates and addendums to this document. Please
periodically check www.specialized.com or contact Rider Care to make sure you have the
latest information. Info: specialized.com / 877-808-8154