Stanley Magic-Swing HDLE User manual

Stanley Access Technologies
Quick-Reference Guide
Magic-Swing

and Magic-Force

HDLE/FE
Microprocessor Control Box
Quick-Reference Guide
203959
Rev. F, 10/2/02
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rights reserved.

© 2002, THE STANLEY WORKS. ALL RIGHTS RESERVED. 203959
Rev. F, 10/2/02
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Stanley Access Technologies
Quick-Reference Guide TABLE OF CONTENTS
1. PURPOSE ....................................................................................................................................................2
1.1 Discussion................................................................................................................................................2
1.2 Applicability ............................................................................................................................................2
1.3 Features and Functions ............................................................................................................................2
2. PRECAUTIONS ..........................................................................................................................................4
3. WIRING INSTRUCTIONS.........................................................................................................................4
3.1 Evaluating Power Requirements..............................................................................................................4
3.2 Connecting Main Power Wiring..............................................................................................................4
3.3 Connecting Breakout Status Signal Wiring (Magic-Swing Operators)...................................................5
3.4 Connecting Breakout Status Signal Wiring (Magic-Force Operators)....................................................7
3.5 Wiring the Operator Switch Module (Magic-Force Operators)...............................................................9
3.6 Wiring the Operator for Required Handing (Magic-Force Operators)..................................................10
3.7 Wiring the “ON/OFF/HOLD OPEN” Switch........................................................................................10
3.8 Wiring the Door Activation or Safety Device .......................................................................................11
3.9 Wiring Sentrex3......................................................................................................................................11
3.10 Wiring the Counter ................................................................................................................................11
4. TUNE-IN INSTRUCTIONS......................................................................................................................11
4.1 Initial Tune-In Settings..........................................................................................................................11
4.2 Final Tune-In Adjustments....................................................................................................................12
ATTACHMENTS
Attachment 1, Breakout Status Wiring...............................................................................................................14
Attachment 2, Magic-Force Operator Wiring—Dual Operators with Dual-Adjustment Closing Speed
Controls and Switch Modules........................................................................................................................15
Attachment 3, Magic-Force Operator Wiring—Dual Operators with Dual-Adjustment Closing Speed
Controls, Power Close Modules, and Switch Modules..................................................................................16
Attachment 4, Magic-Swing System Wiring—Main Power, Motor(s), and Encoder(s)....................................17
Attachment 5, Signal Wiring— HDLE/FE Control Box with Carpets, Pushplate, Operate Sensor,
or Safety Sensor ..............................................................................................................................................18
Attachment 6, Wiring Diagram— HDLE/FE Control Box with Bifold Doors ..................................................19
Attachment 7, Wiring Diagram—HDLE/FE Control Box with Sentrex3..........................................................20
Attachment 8, DIP Switch S2 Mode Settings.....................................................................................................21
Attachment 9, HDLE/FE Control Box................................................................................................................23

© 2002, THE STANLEY WORKS. ALL RIGHTS RESERVED. 203959
Rev. F, 10/2/02
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1. PURPOSE
1.1 Discussion
This manual provides abbreviated descriptive information, wiring instructions, and tune-in
instructions for the microprocessor control box used with Magic-Swingand Magic-Force
operators. The manual is intended as a quick-reference guide.
1.2 Applicability
Two configurations of the microprocessor control box are currently in use, each with a distinct
decal on the control box cover. The newer (HDLE/FE) configuration is identified by a decal
with yellow text on a black background. The common name for this configuration is the black-
label box. The early model configuration is identified by a decal with black text on a yellow
background. The common name for this configuration is the yellow-label box. Black-label
control boxes can replace yellow-label boxes, but yellow-label boxes cannot replace black-label
boxes. This manual covers operation of HDLE/FE (black-label) control boxes only. For yellow-
label control box operating instructions, refer to Stanley Access Technologies document No.
203821, "Magic-SwingMicroprocessor Control Box."
Attachment 9 provides an overview of the HDLE/FE control box. Additional differences
between the yellow-label and black-label boxes include the following:
•The power switch has been deleted.
•A torque potentiometer has been added to accommodate adjusting from low to full
energy.
•A separate Magic-Touchtime delay rotary switch has been added. The time
delay settings are 2 to 20 seconds or 5 to 20 seconds, depending on the version of
the microprocessor installed.
•A Magic-Touch sensitivity adjustment has been added.
•Control box dual in-line package (DIP) switch configurations have changed. On
yellow-label control boxes, DIP switch S2 is a four-bank switch and DIP switch
S3 is a two-bank switch. On black-label control boxes, DIP switch S3 has been
eliminated and DIP switch S2 has been replaced with a larger seven-bank switch.
DIP switch S2 now also controls the features previously controlled by S3. On
black-label control boxes, rotary switch S4 has been added to control the Magic-
Touch time delay.
•A counter activation signal has been provided.
1.3 Features and Functions
1.3.1 Magic-Touch:A feature that allows the door to be actuated by a slight manual
movement of the door--without the need for an approach sensor. The microprocessor
control box provides a rotary switch that controls the Magic-Touch hold-open time
delay. The switch settings vary according to the version of microprocessor installed.
(The version is printed on the microprocessor.) Attachment 9 describes the hold-open
time delays for the two microprocessor versions. Magic-Touch can be used with press
plates or a radio control system, providing the system with two separate time delays.
Magic-Touch is not recommended for use with a dual door system using Sentrex.

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1.3.2 Learn Speed: When power is first turned on and an "open" signal is applied, the control
box opens the door in "learn speed," a slightly faster speed than open check. The
controller counts encoder pulses, learning the operator rotation from closed to open.
The calculated learn value is lost whenever power is lost.
1.3.3 Reverse On Obstruction: A one-second reverse-on-obstruction feature causes the door
to reverse motion if an obstruction is met during door opening or closing.
1.3.4 Safety Check: This feature monitors the safety signal activation on every open cycle. If
a safety carpet or overhead safety sensor fails "open" and can no longer detect a
pedestrian, the door stays open for 12 seconds to indicate that there is a problem.
1.3.5 Emergency Breakout: Disconnects power to the motor when the door is manually
pushed in the emergency-out direction. The operator then automatically resets and
power is resumed.
1.3.6 2S Logic: Used in trained-traffic applications and is not compatible with sensors.
Allows door to open when switch is pushed and door to close when next sequential
switch is pushed.
1.3.7 Automatic Open Check Calculation: Open check position—the area where the door
slows down before fully open—is calculated for approximately 80°in the opening
direction during "learn cycle."
1.3.8 Low- and High-Energy Operation: Allows selection of low-speed range (low-energy
applications) or high-speed range (full-energy and all dual-operator applications).
1.3.9 Bifold Safety Sensor Logic: Allows manual selection of bifold logic versus carpet or
timer logic via DIP switch. Used in bifold door systems, it eliminates the need for a
lockout relay for the overhead safety sensor.
1.3.10 Single- or Dual-Door Selection: Allows manual selection of single- or dual-door
operation via DIP switch.
1.3.11 Opening Speed Adjustment: Opening speed potentiometer permits adjustment of door
opening speed.
1.3.12 Closing Speed Adjustment: On Magic-Force operators, a dual-adjustment closing speed
control with two rheostats permits independent adjustment of door closing speed and
closing check speed. On Magic-Swing operators, provisions are provided for the
installation of an optional single-adjustment closing speed control.
1.3.13 Open Check Speed Adjustment: Open check speed potentiometer permits adjustment of
door open check speed.
1.3.14 Torque Adjustment: Allows adjustment of the door opening force.
1.3.15 Stall Logic: Used with a door-mounted sensor system to stop door motion when a
pedestrian or object is present.
1.3.16 One-Piece Switch Module: On Magic-Force operators, the individual breakout,
breakout status, close check, and auxiliary switches have been replaced with a single
one-piece switch module.

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2. PRECAUTIONS
2.1 If the Magic-Touch time delay is set to 2 seconds, a safety sensor must be installed to ensure
compliance with ANSI A156.19, “American National Standard for Power Assist and Low Energy
Power Operated Doors,” specifications.
3. WIRING INSTRUCTIONS
3.1 Evaluating Power Requirements
3.1.1 EVALUATE door system power requirements as follows:
•ENSURE power source is a dedicated 117 VAC, 50/60 Hz source with 20A
circuit rating per two-door system.
•ENSURE power source is not shared with other equipment, i.e., cash registers,
EAS systems, or other electromagnetic interference generators.
3.2 Connecting Main Power Wiring
WARNING
To prevent injury to personnel, incoming electrical power to header must be deenergized before
connecting control box electrical harness to electrical service.
3.2.1 DEENERGIZE incoming electrical power to header.
3.2.2 Refer to Attachment 4, and, using the wire nut provided, CONNECT ground wire
assembly (P/N 711527) to electrical service ground wire.
3.2.3 In a concealed location inside the header (not visible from the exterior of the header),
DRILL a hole for a No. 8 screw.
3.2.4 INSTALL ground wire ring terminal and star washer onto the No. 8 screw provided,
and FASTEN screw, star washer, and ground wire to header.
3.2.5 In a concealed location inside the header, DRILL a second hole for a No. 8 screw.
3.2.6 INSTALL main harness (J1) ring terminal and star washer onto the No. 8 screw
provided, and FASTEN screw, star washer, and ground wire to header.
3.2.7 Using the wire nuts provided, CONNECT power pigtail assembly (712846) to electrical
service as follows:
•CONNECT power pigtail assembly black wire to black (line) service wire.
•CONNECT power pigtail assembly white wire to white (neutral) service wire.
3.2.8 ENSURE power pigtail assembly is not connected to main harness connector J1.

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Rev. F, 10/2/02
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3.3 Connecting Breakout Status Signal Wiring (Magic-Swing Operators)
WARNING
To prevent injury to personnel and damage to equipment, control box power must be deenergized before
connecting breakout status signal wiring.
CAUTION
If the motor is running and the breakout status switch is not connected, arcing across the breakout switch
contacts can occur. This will result in damage to the breakout switch. To prevent damage from switch
contact arcing, the breakout status switch must always be connected.
3.3.1 DISCONNECT power pigtail assembly.
NOTE
1. The breakout status switch should be used in all applications where there is no positive door stop in
the breakout direction.
2. The auxiliary switch is the breakout status signal switch. The auxiliary switch was formerly the open
check switch on the operator switch plate (top cam).
3.3.2 Refer to Attachment 1, and CONNECT breakout status wiring.
3.3.3 REMOVE quick-connect terminal (brown wire) from the normally open terminal of the
auxiliary switch (formerly open check switch), and INSTALL onto normally closed
terminal.
3.3.4 CONNECT yellow jumper wires installed on the single/dual motor harness as follows:
a. REMOVE control box jumper wire from terminals 6 and 8.
b. INSTALL stripped end of first jumper wire (from position 3 of the 8-pin connector
on operator harness) into terminal 6 of control box connector TB1.
c. INSTALL stripped end of second jumper wire (from position 5 of the 8-pin
connector on operator harness) into terminal 8 of control box connector TB1.
3.3.5 SET the auxiliary cam for approximately 3°activation (toward breakout direction), and
ADJUST cam as necessary to trip the corresponding microswitch prior to activation of
the breakout switch.
NOTE
In a dual-door application, the breakout switches of each operator need to be wired in series to ensure that
the control box will not open the doors if either breakout status switch is activated.
3.3.6 IF application is a pair of doors, PERFORM the following:
a. REPEAT steps 3.3.4 and 3.3.5 for the second door operator.
b. CONNECT stripped end of one yellow jumper wire from each operator across
terminals 6 and 8 of control box connector TB1.
3.3.7 Using a wire nut, CONNECT remaining wire from first operator to remaining wire on
second operator.
3.3.8 VERIFY breakout status/breakout cam is properly set as follows:

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a. Refer to Figure 1, and visually INSPECT cams for proper setting.
b. UNPLUG TB1 from control box circuit board.
NOTE
When checking breakout status switch continuity, the switch is first checked with the door closed, then
again with the door in the breakout (negative 3°) position. In a dual-door application, both doors can be
tested at the same time in the closed position. However, the doors must be tested individually when
checking switch continuity with the doors in the breakout (negative 3°) position.
c. ENSURE door is in the closed position.
d. Using a multimeter, CHECK continuity between TB1 terminals 6 and 8, and
ENSURE there is continuity.
e. PUSH door in the breakout direction, and HOLD door at approximately the negative
3°position.
f. Using a multimeter, CHECK continuity between TB1 terminals 6 and 8, and
ENSURE there is an open circuit.
g. RELEASE door.
h. PLUG TB1 into control box circuit board.
Figure 1. Breakout Status/Breakout Cam Settings (Magic-Swing Operators)
EMERGENCY SWITCH
N.C.: RED
N.O.: YELLOW
COM.: BLACK
N. C.
N.O.
COM.
mcb002
OPEN CHECK SWITCH
N.O.: BROWN
COM.: ORANGE
CLOSE CHECK SWITCH
N.C.: WHITE
COM.: BLUE
COM
N.O.
N.C.
COM
N.O.
N.C.
N. C.
N.O.
COM.
TOP CAM = AUX SWITCH
CENTER CAM = EMERGENCY BREAKOUT SWITCH
BOTTOM CAM = CLOSE CHECK SWITCH
R. H. SHOWN L. H. SHOWN
TOP CAM = AUX SWITCH
CENTER CAM = EMERGENCY BREAKOUT SWITCH
BOTTOM CAM = CLOSE CHECK SWITCH

© 2002, THE STANLEY WORKS. ALL RIGHTS RESERVED. 203959
Rev. F, 10/2/02
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3.4 Connecting Breakout Status Signal Wiring (Magic-Force Operators)
WARNING
To prevent injury to personnel and damage to equipment, control box power must be deenergized before
connecting breakout status signal wiring.
CAUTION
If the motor is running and the breakout status switch is not connected, arcing across the breakout switch
contacts can occur. This will result in damage to the breakout switch. To prevent damage from switch
contact arcing, the breakout status switch must always be connected.
3.4.1 DISCONNECT power pigtail assembly.
3.4.2 IF single-operator application, PERFORM the following:
•INSTALL one breakout status switch wire (yellow) to terminal 6 of control box
connector TB1.
•INSTALL second breakout status switch wire (yellow) to terminal 8 of control
box connector TB1.
3.4.3 IF dual-operator application, PERFORM the following:
•INSTALL one breakout status switch wire (yellow) from one operator to terminal
6 of control box connector TB1.
•INSTALL one breakout status switch wire (yellow) from second operator to
terminal 8 of control box connector TB1.
•CONNECT remaining two yellow breakout status switch wires together with a
wire nut.
3.4.4 VERIFY breakout status/breakout cams are properly set as follows:

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a. Refer to Figure 2, and visually INSPECT cams for proper setting.
Figure 2. Breakout Status/Breakout Cam Settings (Magic-Force Operators)
BREAKOUT CAM
BREAKOUT STATUS CAM
CLOSE CHECK CAM
AUXILIARY CAM
INCREASE
BREAKOUT
ANGLE
DECREASE
BREAKOUT
ANGLE
CAM ROTATION
INCREASE
CLOSE CHECK
ANGLE
DECREASE
CLOSE CHECK
ANGLE
CAM ROTATION
MF0026
SEE DETAIL A
DETAIL A: RIGHT HAND OPERATOR
CAM SETTINGS
AUXILIARY CAM
CLOSE CHECK CAM
DECREASE
CLOSE CHECK
ANGLE
INCREASE
CLOSE CHECK
ANGLE CAM ROTATION
BREAKOUT STATUS CAM
BREAKOUT CAM
DECREASE
BREAKOUT
ANGLE
INCREASE
BREAKOUT
ANGLE
CAM ROTATION
SEE DETAIL B
DETAIL B: LEFT HAND OPERATOR
CAM SETTINGS
INITIAL CAM SETTINGS (LOOKING DOWN AT OPERATOR SPINDLE)
ROTATE BREAKOUT CAMS COUNTERCLOCKWISE UNTIL RAISED PORTION OF
BREAKOUT STATUS CAM JUST CONTACTS SWITCH ROLLER.
ROTATE CLOSE CHECK CAM CLOCKWISE UNTIL RAISED PORTION OF CAM
ACTUATES SWITCH, THEN ROTATE CAM 10 DEGREES COUNTERCLOCKWISE.
ROTATE AUXILIARY CAM AS DESIRED.
INITIAL CAM SETTINGS (LOOKING DOWN AT OPERATOR SPINDLE)
ROTATE BREAKOUT CAMS CLOCKWISE UNTIL RAISED PORTION OF
BREAKOUT STATUS CAM JUST CONTACTS SWITCH ROLLER.
ROTATE CLOSE CHECK CAM COUNTERCLOCKWISE UNTIL RAISED PORTION OF CAM
ACTUATES SWITCH, THEN ROTATE CAM 10 DEGREES CLOCKWISE.
ROTATE AUXILIARY CAM AS DESIRED.
LEFT HAND OPERATOR
RIGHT HAND OPERATOR

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b. UNPLUG TB1 from control box circuit board.
NOTE
When checking breakout status switch continuity, the switch is checked twice; first with the door closed,
then with the door in the breakout (negative 3°) position. In a dual-door application, both doors can be
tested at the same time in the closed position. However, the doors must be tested individually when
checking switch continuity with the doors in the breakout (negative 3°) position.
c. ENSURE door is in the closed position.
d. Using a multimeter, CHECK continuity between TB1 terminals 6 and 8, and
ENSURE there is continuity.
e. PUSH door in the breakout direction, and HOLD door at approximately the negative
3°position.
f. Using a multimeter, CHECK continuity between TB1 terminals 6 and 8, and
ENSURE there is an open circuit.
g. RELEASE door.
h. PLUG TB1 into control box circuit board.
3.5 Wiring the Operator Switch Module (Magic-Force Operators)
3.5.1 Refer to Attachment 2 or 3 as applicable, and CONNECT switch module harness
413791 to dual-adjustment closing speed control connector J4.
3.5.2 IF auxiliary position switch will be used, refer to Figure 3, and PERFORM the
following:
a. LIFT switch module release lever up, and SLIDE switch module out of operator
housing.
b. CONNECT wiring to auxiliary position switch terminal block as shown.
c. SLIDE switch module into operator housing until switch module release lever snaps
into place.
Figure 3. Wiring the Auxiliary Position Switch (Magic-Force Operators)
SWITCH MODULE
MCB006
SWITCH MODULE RELEASE LEVER
(PRESS LEVER UP TO RELEASE SWITCH MODULE)
AUXILIARY POSITION SWITCH
TERMINAL BLOCK
NORMALLY CLOSED CONTACT
COMMON
NORMALLY OPEN CONTACT
OPERATOR HOUSING