Stanley MC521 Pro User manual

Stanley Access Technologies
Quick-Reference Guide
MC521 Pro Controller
Installation and Operation Manual
204066
Includes instructions for:
DuraGlide™ 2000/3000, 5200/5300, DuraGuard™, and DuraStorm™
Automatic Slide Door Systems
Rev. A, 11/23/10
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portion of this work may be a violation of copyright law of the United States of America
and other countries, could result in the awarding of statutory damages of up to $250,000
(17 USC 504) for infringement, and may result in further civil and criminal penalties. All
rights reserved.

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Rev. A, 11/23/10
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Stanley Access Technologies
TABLE OF CONTENTS
1. PURPOSE......................................................................................................................................................2
1.1 Discussion....................................................................................................................................................2
1.2 Applicability................................................................................................................................................2
2. PREREQUISITES.........................................................................................................................................2
2.1 Special Items Required................................................................................................................................2
3. PRECAUTIONS............................................................................................................................................3
4. INSTALLATION INSTRUCTIONS ............................................................................................................3
4.1 Installing the MC521 Pro Controller...........................................................................................................3
5. WIRING INSTRUCTIONS ..........................................................................................................................3
5.1 Evaluating Power Requirements..................................................................................................................3
5.2 Connecting Main Power Wiring..................................................................................................................3
5.3 Connecting Accessories (As Applicable)....................................................................................................3
6. TUNE-IN INSTRUCTIONS.........................................................................................................................4
6.1 Tuning In the MC521 Pro Controller Using the Palm Handheld................................................................5
6.2 Tuning In the MC521 Pro Controller Using the Controller Pushbuttons....................................................8
6.3 Final Tune-In Adjustments........................................................................................................................12
6.4 Spare Parts List..........................................................................................................................................13
Attachments
Attachment 1, MC521 Pro Controls and Indicators............................................................................................14
Attachment 2, MC521 Pro System Wiring Diagram..........................................................................................16
Attachment 3, MC521 Pro Terminal Block Connections —TB1 Through TB7................................................22
Attachment 4, ANSI/BHMA and UL Compliance Requirements for Sliding Doors…………………………..23
Attachment 5, Palm Troubleshooting Aid…………………………………………………….………………..25
Attachment 6, Palm Troubleshooting Screen Descriptions………………………...…………………………..27

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1. PURPOSE
1.1 Discussion
This manual provides installation instructions, wiring instructions, and tune-in instructions for
the MC521 Pro Controller. It includes instructions for DuraGlide™ 2000/3000, 5200/5300,
DuraGuard™, and DuraStorm™ Automatic Slide door systems.
On Dura-Glide sliding doors, the MC521 Pro Controller replaces the MC521 or both the
microprocessor control box and the interface board on older models. The door activation
devices (SU-100 motion sensors, carpets, push plates, etc.), lock, function switch, doorway
holding beams, and door position switches previously connected to the interface board must be
connected to the MC521 Pro Controller.
Attachment 1 illustrates the MC521 Pro Controller controls and indicators. Attachment 2
illustrates system wiring for Dura-Glide series sliders.
1.2 Applicability
This manual is applicable to the Dura-Glide series sliding doors used on DuraGlide™
2000/3000, 5200/5300, DuraGuard™, and DuraStorm™ Automatic Slide door systems.
Instructions for connecting optional accessories are not provided in this manual.
2. PREREQUISITES
2.1 Special Items Required
Stanley Access Technologies document No. 203975, “Stan Vision Installation and
Operation” (if installed)
Stanley Access Technologies document No. 203957, “SU-100 Motion Sensor Installation
and Operation” (if installed)
SU-100 tune-in remote control (if SU-100 Motion Sensor is installed)
Stanley Access Technologies document No. 203768, “StanguardThreshold Sensor
Installation and Operation” (if installed)
Optex OA-203C manufacturer’s installation and tune-in instructions (if installed)
Palm Programming kit No. 713861 (available from factory) or one of the following
compatible Palm models: Tungsten E2, TX, and Treo 650, 700p, 755P, and Centro.
Bluetooth
Windows mobile
Degreaser
Instructions for any other device to be wired into the MC521 controller.

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3. PRECAUTIONS
3.1 All ANSI/BHMA and UL Requirements in Attachment 4 must be met before the door is
put into operation.
4. INSTALLATION INSTRUCTIONS
4.1 Installing the MC521 Pro Controller
NOTE
This manual covers new door installations in which the MC521 is factory-installed and wired.
5. WIRING INSTRUCTIONS
5.1 Evaluating Power Requirements
5.1.1 EVALUATE door system power requirements as follows:
ENSURE power source is a dedicated 115 VAC, 50/60 Hz source with 20A
circuit rating. If four operators are used, the source should have a 30A rating.
ENSURE no more than four operators will be connected to one circuit.
ENSURE power source is not shared with other equipment, i.e., cash registers,
EAS systems, or other electromagnetic interference generators.
5.2 Connecting Main Power Wiring
WARNING
1. To prevent injury to personnel, incoming electrical power to the header must be deenergized before
connecting electrical service to the control box.
2. All electrical wiring must conform to National Electrical Code Requirements.
5.2.1 DEENERGIZE incoming electrical power to header.
5.2.2 Refer to Attachment 2, and, using wire nuts, CONNECT incoming line, neutral, and
ground wires to the controller power harness.
5.2.3 IF adhesive wire clamps will be used, DEGREASE metal surfaces on inside of header
cover where clamps will mount.
5.2.4 SECURE wiring to top of the header track tube, and ENSURE the following:
All wires are clear of belts and belt brackets.
Header cover opens and closes without interference.
5.3 Connecting Accessories (As Applicable)
5.3.1 Refer to Attachments 2 and 3, and CONNECT any of the following subsystems to the
MC521 Pro Controller:
Function switch (rotary, rocker and “POWER” switch wiring)
Stanguard threshold sensor
Doorway holding beam
Cycle counter

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Breakout switch
Solenoid lock
SU-100 motion sensor(s) wiring (refer to Stanley Document #203957)
OA-203C presence sensor(s) wiring
Push plate wiring
Door position switch closed contact (with door closed)
Stanvision
6. TUNE-IN INSTRUCTIONS
WARNING
The door path must be free of objects and remain clear until the First Install Sequence (FIS) is complete.
During this sequence the sensors are inactive and the door has no SAFETY. To stop the door, turn power
off or put the doors into breakout.
NOTE
1. The MC521 Pro Controller can be tuned-in using a PDA or using the pushbutton switches located on
the controller. Tune-in using the PDA is the preferred method.
2. During normal operation, the digital display indicates status codes. The “UP” and “DOWN”
pushbutton switches can be used to enter and display data values. The user interface values are shown
in Tables 2 through 4.
3. If a solenoid lock is installed with no lock circuit board (new style), set Lock Logic to the actual lock
type (Fail Safe or Fail Secure). If a Fail Safe or Fail Secure Lock is being installed with a lock circuit
board (old style), the Lock Logic must be set to Fail Secure.
4. Handing: Manually open door noting rotation of belt pulleys. If counter clockwise (CCW) use right
hand during FIS. If clockwise (CW) use left hand during FIS. See figure below.
5. The first installation sequence (FIS) is used to perform the initial configuration. Upon completion of
FIS, all setup parameters are stored in non-volatile memory. Subsequent power cycles will reload the
configuration parameters that were configured during FIS.
6. Decimal points on digital display are encoder 1 signals.
7. After changing values, the values must be saved in EEPROM by cycling the door to full open.
PULLEY ROTATES CCW
WHILE OPENING
USE RIGHT HAND IN FIS
PULLEY ROTATES CW
WHILE OPENING
USE LEFT HAND IN FIS
RIGHT HAND
LEFT HAND
HANDING

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6.1 Tuning In the MC521 Pro Controller Using the Palm Handheld
NOTE
The following steps provide instructions for tuning the MC521 Pro Controller using the Palm handheld.
MC521 application software is required. Connect Palm to MC521 Pro Controller, turn on header POWER
switch, and perform the following steps.
Step 1: Select MC521 Tool Box from the list of
applications.
Step 2: Select Restart FIS on the Main selection
menu. (FIS = First Install Sequence) Note:
Firmware is the software revision. Cycles are
door cycles in memory.
Step 3: Select DuraGlide.
Step 4: Select applicable Switch Type, Motor
Setup, and Motor Handing.
Step 5: If additional configuration is needed press
Configure Door.
Step 6: Configure additional settings and press
Update after each setting has been changed.
Once completed, press Cancel to go back to
the Main selection menu.

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Step 7: Press Begin AutoConfigure
Step 8: Press OK.
Step 9: Put door fuction switch to Hold Open then
immediately back to Closed. The same function can
be done remotely from the Palm by pressing
Operate.
r
Step 10: For all doors except cart doors press
Motor 1 to operate and have door(s) move. For
cart doors, press Motor 2 when configuring the
second door.
WARNING: During this sequence the sensors
are inactive and the door has no SAFETY. To
stop the door, turn power off or put the doors
into breakout.
Step 11: Door will go through a learn sequence
to configure itself. The door will perform the
following operations in learn mode:
Open fully at check speed.
Close fully at check speed.
Step 12: If the door is not operating correctly select
Trouble Shoot to enter the Trouble Shooting menu.

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Step 13: View the I/O grid to verify the sensors and
inputs. Dark indicates input/output contact is closed.
Light indicates input/output contact is open. Gray
never changes.
Step 14: Press More> to access more
functions.
Step 15: Press Summary Listing to view all
current settings.
Step 16: Review the information on the
summary listing.
TB6

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6.2 Tuning In the MC521 Pro Controller Using the Controller Pushbuttons
NOTE
1. To change the INDEX:
Hold ENTER switch while pressing UP or DOWN to get to desired INDEX
2. To change a VALUE:
Unlock the keypad by setting index 99 to value 00.
After the desired INDEX is selected, release ENTER and within 2.5 seconds press UP or DOWN
to get the desired VALUE. (If the UP or DOWN buttons are not pressed within 2.5 seconds of
releasing the ENTER button, the display will change from the VALUE back to the STATUS.)
3. To display STATUS CODE:
A few seconds after the VALUE is selected, the display indicates the STATUS CODE
4. To show the INDEX and VALUE
To show the INDEX, hold ENTER. Once ENTER is released the display will show the VALUE of
that INDEX.
5. Read the descriptions entirely before performing each step. Check the INDEX and VALUE after each
step.
6. To store changes in permanent memory:
Cycling door open one time will store changes.
7. To lock keypad:
Lock keypad by setting index 99 to value 01 or by turning power OFF and then ON.
8. To access the door cycle counter function:
a. Ensure that the keypad is locked by setting index 99 to 01.
b. Ensure that the index is set to any index but 99.
c. Press the up or down key to access the door cycle counter.
d. The display will show “dc” followed by four pairs of digits, followed by “dc”. For example, if the
door count was 12345678 cycles the controller will display “dc” “12” “34” “56” “78” “dc”.
Table 1. FIS Procedure using Pushbuttons
Step Description
Display
Index Value Status Code
1 Set Function switch to “Closed.”
2 Turn power on.
3 Unlock keypad. 99 00 00
4 Restart FIS. 96 01 A0
5 Select door type: Slide, 01 single motor or 02 dual motor. 00 01 (single)
02 (dual) A0

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Step Description
Display
Index Value Status Code
6 Select handing: 00 Right or 01 Left.
Manually open door and note rotation of belt pulleys.
If counterclockwise (CCW) use right hand during FIS.
If clockwise (CW) use left hand during FIS.
01 00 (right)
01 (left) A0
7 Accept FIS. Display will go to A1. 03 01 A1
8 Make changes: Function switch
01 Rocker or 00 Rotary. The INDEX will start at 00. 11 01 rocker
00 rotary A1
9 Select Lock Logic: Lock Logic, 00 = Fail Safe; 01 = Fail
Secure. Note: For locks with circuit board, set to 01 Fail
Secure. For locks with no circuit board, set to Fail Safe or
Fail Secure.
07 00 Fail Safe
01 Fail Secure
10 WARNING: During this sequence the sensors are
inactive and the door has no SAFETY. To stop the
door, turn power off or put the doors into breakout.
Function switch: Switch to OPEN, momentarily, then
CLOSED/LOCKED. Wait for the learn sequence to end.
Display will show A2 when finished.
A2
11 Lock keypad. 99 01 00
12 Final Tune in.
Table 2. Index List
Index Description
00-89 Settings Values, see Table 3.
90-95 Reserved.
96 Command – Restart FIS. Entering “01” will cause FIS to restart.
97 Firmware – Entering “01” will display “FE” followed by two pairs of digits followed by “FE”. For
example, if the firmware was 0609 the controller will display “FE” “06” “09” “FE”.
98 Command – Restart auto configuration. Entering “01” will cause auto configuration.
99 Command – Lock. Entering “01” will lock all value inputs except this index. This prevents
inadvertent changes to input values. Values may be unlocked by entering “00” in this index.

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Table 3. Settings
Index Min.
Value Max. Value Description Defaults
Single Dual
00 05 35 Open speed, increment by 1. 25 25
01 05 18 Close speed, revolutions per second. 12 12
02 03 10 Check speed, revolutions per second. 04 04
03 10 99 Open check length, percent of full opening. 35 35
04 10 99 Close check length, percent of full opening. 30 30
05 00 99 Reduced open position, percent of full opening (00=full open,
99=full close). 50 50
06 01 99 Hold open delay (0 to 25 sec.). 03 03
07 00 01 Lock Logic, 01 = Fail Secure, 00 = Fail Safe Note: For locks with
circuit board, set to 01 Fail Secure. For locks with no circuit
board, set to Fail Safe or Fail Secure.
01 01
08 00 75 Open torque, percent of full scale. 25 25
09 00 75 Close torque, percent of full scale. 25 15
10 00 75 Check torque, percent of full scale. 25 10
11 00 01 Dura-Glide function switch type: 00=double pole rotary,
01=rocker 01 01
12 00 01 2S Operation, 0=off, 1=on 00 00
13 01 60 Obstruction Time Delay (.01 – 1.5 sec) Heavy and dual motor
doors may require a longer obstruction time (45 on buttons or 1.2
sec. on Palm).
12 40
14 20 60 Open Acceleration, (larger value=faster acceleration). 50 50
15 20 60 Open Braking, (larger value=increased braking).
20=No open braking
54 54
16 20 60 Close Acceleration, (larger value=faster acceleration). 20 20
17 20 60 Close Braking, (larger value=increased braking).
20=No close braking
40 40
18 00 02 00 = Off (Delay Egress)
01 = 15 sec. delay
02 = 30 sec delay
00 00
19 00 04 00 = Standard Monitor
01 = StanVision Monitor
02 = Wizard Monitor
03 = Active Eight Monitor
04 = Standard No Monitor
04 04

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Index Min.
Value Max. Value Description Defaults
Single Dual
20 00 01 Hold Beam Type
00 = Optex, 01 = Self-Contained 00 00
21 01 50 Lock Delay (0.1 – 0.5 sec) 01 01
Note: Door must be cycled open for changes to be stored in permanent memory.
Table 4. Status Codes
Status Code Description
00 Normal operation—All OK.
20 Breakout.
33 System error
A0 First installation sequence (FIS).
A1 Auto-configuration sequence.
A2 Auto-configuration confirmation sequence.
b1 Encoder error.
bE Lock Down (Shear Lock Energized)
dc Display door cycle counter
0b Obstruction
dE Delayed Egress
d0 Shear Lock De-Energized
E1 Upper hold beam sensor error
E2 Door held open
E3 Door length error
E4 Safety sensor error
E5 Inside activation sensor error
E6 Outside activation sensor error
E7 Lower hold beam sensor error
E8 Inside presence sensor error
E9 Outside presence sensor error
F0 Inside Active8 sensor failure
F1 Outside Active8 sensor failure
F2 Upper Telco hold beam sensor failure
F3 Lower Telco hold beam sensor failure

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Table 5. Door States
Door State Description
00 Door State is Closed
02 Door State is Opening
04 Door State is in Open Check
06 Door State is Full Open
07 Door State is Closing
09 Door State is in Close Check
15 Door State is in Open Stop
16 Door State is in Close Stop
17 Door State is in Close Press
NOTE: If the current status code is “Normal operation—All OK”, the MC521 Pro will show the current door
state. Otherwise, the MC521 Pro alternates between showing the current status code and the door state.
6.3 Final Tune-In Adjustments
6.3.1 Refer to ANSI A156.10, "American National Standard for Power Operated Doors," and
Attachment 4 and DETERMINE ANSI and UL door operating requirements.
6.3.2 IF Stanguard threshold sensor is installed, refer to Stanley Access Technologies
document No. 203768, “StanguardThreshold Sensor Installation and Operation,” and
TUNE-IN Stanguard threshold sensor.
6.3.3 IF SU-100 motion sensor(s) are installed, refer to Stanley Access Technologies
document No. 203957, “SU-100 Motion Sensor Installation and Operation,” and
TUNE-IN SU-100 motion sensor(s).
6.3.4 IF OA-203C presence sensor(s) are installed, refer to manufacturer’s instructions and
TUNE-IN OA-203C presence sensor(s).
6.3.5 To ensure that all settings have been stored in EEPROM memory, turn power OFF and
then back ON. Repeat step 6.3.1.

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6.4 Spare Parts List
Description Part Number
MC521 Pro Controller, includes 4 terminal blocks 314117
MC521 Pro Controller Manual 204066
Harness, Rocker Switch to Control Box, 98 inches 414098
Harness, Rocker Switch to Control Box, 180 inches 414099
Harness, Holding Beam to Control Box, 24 inches 414106
Harness, Rotary Switch to Control Box, 180 inches 414107-1
Harness, Rotary Switch to Control Box, 480 inches 414107-2
Harness, Holdbeam/Breakout, 48 inches 414111
Harness, Power, 18 inches 415000
Harness, Encoder Cable Adapter, 12 inches 415001
Harness, Solenoid Lock, 67 inches (See Note) 516922-1
Harness, Solenoid Lock, 124 inches (See Note) 516922-2
Harness, Solenoid Lock Pigtail 516921
Power Supply 24VDC 516871
Terminal Block Plug, 10 position 714055
Bluetooth and Palm Handheld kit 314096
Palm Cable, Black (For Tungsten E2 and X, Treo 650, Life Drive) 314103
Harness, motor, 14 feet 413362
Harness, motor, 17 feet 413362-1
Harness, line connect, 6 feet 412544
Harness, line connect, 10 feet 412545
Harness, Rocker Switch to Control Box, 252 inches 414126
Harness, Solenoid Lock Power Signal, 264 inches 516823-4
Harness Motor Extension, 42 inches 411746
Counter, External Accessory 413787
MC521 Palm Extension Retro Kit, 6 feet 313995
MC521 Palm Extension Retro Kit, 40 feet 313996
Harness, Encoder Adapter Stanvision 415078
Harness, Encoder Extension 40 inches 415079
NOTE: When replacing a solenoid lock harness, solenoid lock pigtail harness 516921 is required for
solenoid locks that do not have a pigtail.

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Attachment 1
MC521 Pro Controls and Indicators
(Sheet 1 of 2)
DETAIL A
9
10
11
12
13
14
15
16
568 7
17
18
19 UC001D
SEE DETAIL A

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Attachment 1
MC521 Pro Controls and Indicators
(Sheet 2 of 2)
ITEM CONTROL/
INDICATOR DESCRIPTION
1 Motor 2 Connector P402 Motor No. 2 connector.
2 Power Connector J500 Connection point for incoming line, neutral, and common power wiring.
3 Fuse F500 Controller fuse-- 5 Amp, 250V
4 Motor 1 Connector P401 Motor No. 1 connector.
5 Terminal Block Connector
TB1 Connection point for door cycle counter and solenoid lock control.
6 Terminal Block Connector
TB2 Connection point for function switch (rotary or rocker).
7 Terminal Block Connector
TB6 Includes spare I/O and AUX DC supply. Do not populate TB6 until further notice.
8 Encoder 2 Connector J301 Not used.
9 Two Digit Display Displays Controller Status. Also serves as the display for tune-in by pushbutton switches and indicates encoder
movement.
10 Encoder 1 Connector J300 Connection point for motor encoder No. 1.
11 Up Pushbutton Switch
SW300 Used manual setup and tuning of door when PDA is not available.
12 Down Pushbutton Switch
SW301 Used for manual setup and tuning of door when PDA is not available.
13 Enter Pushbutton Switch
SW302 Used for manual setup and tuning of door when PDA is not available.
14 COM1 Jack RS232 COM1 connector. Connection point for PDA harness.
15 COM2 Jack RS232 COM2 connector. Not used.
16 Terminal Block Connector
TB7 Includes RS485 and AUX DC supply. Do not populate TB7 until further notice.
17 Terminal Block Connector
TB5 Connection point for side-screen sensor and closed-position switch.
18 Terminal Block Connector
TB4 Connection point for inside sensor, outside sensor and push plate.
19 Terminal Block Connector
TB3 Connection point for Stanguard, doorway holding beam, and breakout switch. Using jumper wires across TB3 terminals 1 to 5 and 2 to 6, internal transformer supplies power to multiple external sensors.

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Attachment 2
MC521 Pro System Wiring Diagram
(Sheet 1 of 6)
UC007_1G
TO SHEET 3
12 VDC
0 VDC
12 VDC
0 VDC

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Attachment 2
MC521 Pro System Wiring Diagram
(Sheet 2 of 6)
UC007_2D
TB3
SHIELD
1
2
3
4
5
6
7
8
9
10
WH
RD
BK
GN
1
13
12
11
10
9
8
7
6
2
3
4
5
WH
RD
BK
GN
1
13
12
11
10
9
8
7
6
2
3
4
5
SHIELD
GRAY
BLUE
TRANSMITTER
RECEIVER
BREAKOUT BEAM
WH
BK
RD
GN
WH
BK
RD
GN
WH
GN
GRAY
GRAY
BLUE
BLUE
DOORWAY HOLDING BEAM WIRING
TRANSMITTER 2
TRANSMITTER 1
RECEIVER 1
RECEIVER 2
SHIELD
SHIELD
SHIELD
BREAKOUT SWITCHES
STANGUARD WH
RD
BK
GN
4
3
2
1
DOORWAY HOLDING BEAM
SHIELD
HARNESS 414106 OR 414111
JUMPER
413363-1
JUMPER
413363-2

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Attachment 2
MC521 Pro System Wiring Diagram
(Sheet 3 of 6)
TO SHEET 1
UC007_3E
516921
516922-1 OR 516922-2
RD
BK

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Attachment 2
MC521 Pro System Wiring Diagram
(Sheet 4 of 6)
UC007_4E
516921
516922-1 OR 516922-2
RD
BK
RD
BK
JUMPER
413363-1
JUMPER
413363-2
12 VDC
0 VDC
12 VDC
0 VDC
RD
BK
WH
GN
RD
BK
WH
GN
RD
BK