SteelFlex CPD-800.2 User manual

OWNER'S MANUAL
CPD-800.2
THERE IS A RISK ASSUMED BY INDIVIDUALS WHO USE THIS TYPE OF
EQUIPMENT. TO MINIMIZE RISK, YOU MUST FOLLOW THESE RULES:
1.Inspect equipment before each workout. Check that all nuts, bolts, screws and
pop pins are in place and fully tightened. Also, before use, check cylinders for leaking.
Replace all worn parts immediately. Never use machine if any parts are
damaged or missing. Fallure to follow these rules may result in serious injury.
2.Keep clear of the cylinder and all moving parts when the machine is in use.
3.Exercise with care. Perform your exercises at a smooth moderate pace; never
perform jerky or uncoordinated movements that may cause injury.
4.It is recommended that you should workout with a training partner.
5.Do not allow children or minors to play on or around this equipment.
6.If unsure of proper use of equipment, call your local distributor.
7.WARNING: Consult your physician before starting your exercise program. For your
own safety do not begin any exercise program without proper instruction.
The Surgeon General
has determined that lack
of physical activity is
detrimental to your health.TM
Trademark of United States Fitness Produots Council

ASSEMBLY INSTRUCTIONS
Page
mm
inch
060
10 30 50
40
20 60 13012011010090 80
70 140 150
10
1" 6" 4"
3" 5"
2"
0
0
HARDWARE ILLUSTRATION
CPD-800
(A1)ROUND ALLEN HEAD M8x40L PARTIAL THREAD QTY.2
(A4)HEX BOLT M10X60L PARTIAL THREAD QTY.4
CPD800.2-112009 1.1
(A2)HEX BOLT M8X35L PARTIAL THREAD QTY.4
(A3)HEX BOLT M8X60L PARTIAL THREAD QTY.4
(A5)M10X25L SOCKER FLAT HEAD SCREW QTY.2

ASSEMBLY INSTRUCTIONS
Page
mm
inch
060
10 30 50
40
20 60 130120
110
10090
8070 140 150
10
1" 6"
4"
3" 5"
2"
0
0
CPD-800
CPD800.2-112009 1.2
(C1)3/8" ROUDN END CAP WASHER QTY.4
(B1)NYLON LOCK NUT M8 QTY.2
(B2)NYLON LOCK NUT M10 QTY.4
(C2)M8 SPRING WASHER QTY.8
(C3)M8(I.D.)FLAT WASHER Ø18X1.5T QTY.4
(C4)M8(I.D.)FLAT WASHER Ø24X1.5T QTY.8
(C5)M10(I.D.)FLAT WASHER Ø27X2T QTY.4
(C6)1/2" BOLT CAP(9212-024) QTY.4
HARDWARE ILLUSTRATION
(B4)NYLON LOCK NUT 1/2" QTY.2
(C7)1/2"(I.D.)FLAT WASHER Ø25X3T QTY.2
(C8)M10(I.D.)FLAT WASHER Ø25X2T QTY.1
(C9)1/2" SPRING WASHER QTY.2

ASSEMBLY INSTRUCTIONS
Page
mm
inch
060
10 30 50
40
20 60 130120
110
10090
8070 140 150
10
1" 6"
4"
3" 5"
2"
0
0
CPD-800
CPD800.2-112009 1.3
HARDWARE ILLUSTRATION
(C10)M20(I.D.)FLAT WASHER Ø30X2T QTY.4

ASSEMBLY INSTRUCTIONS
Page
CPD-800
CPD800.2-112009 2
D1. n50X10 END COVER (8130-131)---------------------------[2PCS]
D3
D4. 40X80 END CAP(9211-113)-----------------------------------[3PCS]
D6. n60X42H DECK BUFFER (9214-037)----------------------[2PCS]
D7. 40X80 ROUND END COVER (9261-070)-----------------[2PCS]
D8. 40X80 FOOT CAP (9261-071)---------------------------------[1PCS]
D9. 40X80 FOOT CAP (9261-072)---------------------------------[1PCS]
D2D1 D4
HARDWARE ILLUSTRATION
D10. 95X140L RUBBER PAD(9630-003)-------------------------[2PCS]
D6 D7 D8
D2. n1" CU WASHER(8520-008)---------------------------------[2PCS]
D3. o50 ROUND END CAP (9211-087)------------------------[2PCS]
D11. Ø30X27L STOPPER(9310-021)-----------------------------[2PCS]
D9
D10 D11 D14
D13.Ø39.5X3TXØ20 RUBBER DOUNT(9310-068)------------[2PCS]
D13
D14.Ø16X22.5L STEEL BUSHING(8110-090)------------------[2PCS]

ASSEMBLY INSTRUCTIONS
Page
PARTS ILLUSTRATION SHEET
CPD-800
CPD800.2-112009 3
A2[1PCS] B2[1PCS]
C2[1PCS]
D1[2PCS] F[1PCS]
G[1PCS]
5584-K007
40X80X2TX600L
H[1PCS]
5584-K008
40X80X2TX600L
I[2PCS]
8386-101 J[1PCS]
8830-018
K[1PCS]
9111-065 L[1PCS] 9121-064 M[2PCS] 9131-021
O[1PCS]
8220-162
Ø20X260L
P[1PCS]
8343-211
90X5TX87.5
Q[1PCS]

ASSEMBLY INSTRUCTIONS
Page
CPD-800
CPD800.2-112009 4
Above shows STEP 1
assembled and completed
D7
D3
D4
D4
D10
D10
D9 C6
B2
C1
C1
B2
C6
H
ID8
C5
A4
x2
x2
C5
A4
D6 D7
D6 G
I
C6
B2
C1
x2
x2
x2
A2
D4
D3
x2
x2

ASSEMBLY INSTRUCTIONS
Page
CPD-800
CPD800.2-112009 5
Above shows STEP 2
assembled and completed
C2
D1
D1
B2
A5
A5
F
C7
C7
D1
B4
C9
C9
B4
C10
C10
C10
C10

ASSEMBLY INSTRUCTIONS
Page
CPD-800
CPD800.2-112009 6
Above shows STEP 3
assembled and completed
M8X20L HEX BOLT
J
D13
D13
A1 A1
B1
C3 B1 O
C3 C3
D14 D14
P
M10 WASHER Ø27
M10X20L HEX BOLT
M10 WASHER Ø27
M10 HEX BOLT
M8 WASHER Ø24 X2PCS
M8X20L HEX BOLT X2PCS
ROUND ALLEN HEAD M8X40L
M8 WASHER Ø18
M8 WASHER Ø18
M8 NYLON LOCK NUT
STEEL BUSHING(8110-087)
Q
C3
* : Tighten the nylon locknut until it fixed,
and loosen it 1/4 circle in order to avoid too tight nylon locknut influencing the machine movement.
*
*

ASSEMBLY INSTRUCTIONS
Page
CPD-800
CPD800.2-112009 7
Above shows STEP 4
assembled and completed K
M
A3
C2
C3
x2
x2
x2
D11
C3
C2
A2
x2
x2
x2
A3
C2
C3x2
x2
x2
M
D11
A2 C2 C3x2
x2
x2
L

ASSEMBLY INSTRUCTIONS
Page
Oil Complement
All shafts and pivots should be smeared grease before assembling.
The maintenance step should be repeated if shaft have abnormal noise.
Ø30X2TXØ20.2 washer
Ø50x10 end cover(8130-131)
M10X25L SOCKER FLAT HEAD SCREW