SteelFlex MEGA POWER M3DHL.3 User manual

JOONG CHENN INDUSTRY CO., LTD.
Sales Office:
3F28, No.5, Shin-Yi Rd., Sec. 5, Taipei, Taiwan 110 R.O.C.
Tel: [phone]
Fax:[phone]
www.steelflexfitness.com OWNER'S MANUALM3DHL.3

ASSEMBLY INSTRUCTIONS
Page
HARDWARE ILLUSTRATION
mm
inch
060
10 30 50
40
20 60 13012011010090 80
70 140 150
10
1" 6" 4"
3" 5"
2"
0
0
(A2)HEX BOLT 3/8"x2-3/4"L PARTIAL THREAD QTY.1
M3DHL.3-092015 1.1
M3DHL
(A1)HEX BOLT 3/8"x1-3/4"L PARTIAL THREAD QTY.4
(A3)HEX BOLT 5/16""x1"L PARTIAL THREAD QTY.4
(A5)HEX BOLT M10X70L PARTIAL THREAD QTY.1
(A6)ROUND ALLEN HEAD M10X45L PARTIAL THREAD QTY.2
(A7)CARRIAGE BOLTS 3/8" PARTIAL THREAD QTY.4
3/8"X16UNC

ASSEMBLY INSTRUCTIONS
Page
HARDWARE ILLUSTRATION
mm
inch
060
10 30 50
40
20 60 13012011010090 80
70 140 150
10
1" 6" 4"
3" 5"
2"
0
0
M3DHL.3-092015 1.2
M3DHL
(A16)HEX BOLT 3/8"x2"L PARTIAL THREAD QTY.4
(A17)CONE SCREW M6X16L PARTIAL THREAD QTY.5

ASSEMBLY INSTRUCTIONS
Page
mm
inch
060
10 30 50
40
20 60 13012011010090 80
70 140 150
10
1" 6" 4"
3" 5"
2"
0
0
(A9)HEX BOLT 3/8"x2-1/2"L PARTIAL THREAD QTY.1
M3DHL.3-092015 1.3
M3DHL
(A8)HEX BOLT 3/8"x1-3/4"L PARTIAL THREAD QTY.2
(A10)ROUND ALLEN HEAD 3/8"x2"L PARTIAL THREAD QTY.1
(A11)ROUND ALLEN HEAD M6X16L PARTIAL THREAD QTY.12
(A12)ROUND ALLEN HEAD M10X45L PARTIAL THREAD QTY.2
FRAME HARDWARE ILLUSTRATION
(A17)HEX BOLT 3/8"x2"L PARTIAL THREAD QTY.5

ASSEMBLY INSTRUCTIONS
Page
(A13)ELASTIC BELT (F920003) QTY.1
(A14)10、15、20LB PIN (8250-162) QTY.1
M3DHL.3-112016 1.4
M3DHL
mm
inch
060
10 30 50
40
20 60 130120
110
10090
8070 140 150
10
1" 6"
4"
3" 5"
2"
0
0
FRAME HARDWARE ILLUSTRATION
(A15)FIXED PIN (8250-158) QTY.1

ASSEMBLY INSTRUCTIONS
Page
HARDWARE ILLUSTRATION
(B1)NYLON LOCK NUT 3/8" QTY.8
(B2)NYLON LOCK NUT M10 QTY.2
(C1)3/8"(I.D.)FLAT WASHER Ø27 QTY.21
(C3)5/16"(I.D.)FLAT WASHER Ø24 QTY.4
M3DHL.3-092015 1.5
M3DHL
mm
inch
060
10 30 50
40
20 60 130120
110
10090
8070 140 150
10
1" 6"
4"
3" 5"
2"
0
0
(C4)M10(I.D.)FLAT WASHER Ø27 QTY.5
(C2)5/16" SPRING WASHER QTY.4
(B3)NYLON LOCK NUT M24X17H QTY.2
(C5)M24(I.D.)FLAT WASHER Ø60 QTY.2

ASSEMBLY INSTRUCTIONS
Page
(B4)NYLON LOCK NUT 3/8" QTY.8
(B5)NUT 1/2"X13UNC QTY.1
(C6)3/8"(I.D.)FLAT WASHER Ø27 QTY.16
(C9)M6(I.D.)FLAT WASHER Ø19 QTY.12
M3DHL.3-092015 1.6
M3DHL
mm
inch
060
10 30 50
40
20 60 130120
110
10090
8070 140 150
10
1" 6"
4"
3" 5"
2"
0
0
(C10)M10(I.D.)FLAT WASHER Ø27 QTY.4
(C7)3/8" SPRING WASHER QTY.1
(B6)NYLON LOCK NUT M10 QTY.2
FRAME HARDWARE ILLUSTRATION
(C8)1/2" SPRING WASHER QTY.1

ASSEMBLY INSTRUCTIONS
Page
HARDWARE ILLUSTRATION
M3DHL.3-072017 2
M3DHL
D1.Ø60 CAP COVER(8130-231)-----------------------------------------[1PCS]
D5.Ø31.8 END CAP(9211-169)-------------------------------------------[2PCS]
D1 D2 D3 D4
D5 D6
D9
D2.Ø76 CAP COVER(8130-236)-----------------------------------------[2PCS]
D3. 1" CU WASHER(8520-008) ---------------------------------------[3PCS]
D4. 8 Spring Snap Link (8810-001)------------------------------------[7PCS]
D6.Ø38 END CAP(9211-018)----------------------------------------------[4PCS]
D7. 45x60 NYLON BUSHING(9211-047) ----------------------------[2PCS]
D8.50 END CAP(9211-087)----------------------------------------------[2PCS]
D9. 3/4"X65LShaft Collar (9211-147)----------------------------------[2PCS]
D10. 3/4"X50L Shaft Collar (9211-167)-------------------------------[2PCS]
D11. Ø120XØ51X3T Nylon Washer (9214-039)----------------------[4PCS]
D12. Ø63X1T TEFLON Washer (9214-043)---------------------------[4PCS]
D7 D8
D10 D11 D12
D14. 4"XØ20X38T Rubber Dount(9310-017)------------------------[2PCS]
D15. Rubber Dount(9310-075)---------------------------------------------[3PCS]
D14 D15 D16
D16. TRICEP STRAP(9630-221)------------------------------------------[4PCS]

ASSEMBLY INSTRUCTIONS
Page
M3DHL.3-052016 2.1
M3DHL
D25.Selector Rod(8210-217)--------------------------------------------[1PCS]
D25
FRAME HARDWARE ILLUSTRATION
D19. 8600mm STEEL CABLE(FM3DHLA1) ------------------------[1PCS]
D20. 2975mm STEEL CABLE(FM3DHLB) --------------------------[2PCS]
D19
D20
86008600
29752975
D22. Ø40 BALL (F910002) -----------------------------------------------[4PCS]
D22
D21. Ø110 PULLEY (9213-002B) -------------------------------------[21PCS]
D21
D23. BEARING BELT(9630-200) ---------------------------------------[2PCS]
D23 D24
D24.TOP PLATE(8400-033)---------------------------------------------[1PCS]

ASSEMBLY INSTRUCTIONS
Page
M3DHL.3-092015 3
M3DHL
PARTS ILLUSTRATION SHEET
B1[1PCS] C1[1PCS]
D[1PCS] E[1PCS] G[1PCS]
H1[1PCS] K1[1PCS]
F
F
J[2PCS]
L[1PCS]
H1
I
K1
I

ASSEMBLY INSTRUCTIONS
Page
M3DHL.3-072017 4
M3DHL
PARTS ILLUSTRATION SHEET
M[1PCS] N[1PCS] O1[1PCS]
20LB500E
P[9PCS]
8331-017 Q[1PCS]
9420-072 R1[1PCS]
8370-041
S[1PCS]
9121-070 T1[2PCS] 9161-078
74
27
322
252
U[1PCS]
6640-023

ASSEMBLY INSTRUCTIONS
Page
M3DHL.3-092015 5
M3DHL
FRAME PARTS ILLUSTRATION
A[1PCS] AA[1PCS]
9220-016
AB[1PCS]
9220-027 AC1[1PCS]
8280-042
Ø3/4"X1433L
AD[1PCS]
9220-023 AE[1PCS]
9211-148

ASSEMBLY INSTRUCTIONS
Page
M3DHL.3-092015 6
M3DHL
FRAME PARTS ILLUSTRATION
AF[4PCS]
8331-057
133.5
38
AH[2PCS]
8313-144
250
95
AG[2PCS]
8331-056
53.5
28

ASSEMBLY INSTRUCTIONS
Page
M3DHL.3-092015 7
M3DHL
Above shows STEP 1
assembled and completed
A
AH
M10X25L CONE SCREW X2
D15
D15
M10X25L CONE SCREW X2
AH
AG
AF
C9 A11
AF
A11C9 x2
x4
x4
x8
x8
x2
x2

ASSEMBLY INSTRUCTIONS
Page
M3DHL.3-092015 8
M3DHL
Above shows STEP 2
assembled and completed
L
GC4
A5
C1 A2
1/2"X1/4"L HEX BOLT X2
1/2" WASHER Ø34 X2
B1
1/2"X1/4" HEX BOLT X2
1/2" WASHER Ø34 X2
1/2" WASHER Ø25 X2
1/2"X1/4" HEX BOLT X2
1/2"X1/4" HEX BOLT X2
1/2" WASHER Ø25 X2
Please tighten the screw after all parts assembled.
or please tighten all screws after all parts joint together

ASSEMBLY INSTRUCTIONS
Page
M3DHL.03-092015 9
M3DHL
Above shows STEP 3
assembled and completed
Figure 1
Figure 2
H1
C6 A8
C6
B4 D21
C10 A12
C10
B6
D21
D21
C10 B6
C10
A12
K1
C6
A8
C6 B4
D21
Figure 1
Figure 2
D12
D12
D12
D12
C5
B3 C5
B3
D3
D3

ASSEMBLY INSTRUCTIONS
Page
M3DHL.3-092015 10
M3DHL
Above shows STEP 4
assembled and completed
D21
C6
A17 P
C6
B4
x5 x5 x5
x5
x5
x5
Please install the
# P in accordance with the arrow point direction

Remark
QuantitySpecification
NamePart numberProject 1
WEIGHT STACK FRAMEM3DFC/BR/HL/MDC2000
1
2
Ø3/4"X1433L
GUIDE RODS8280-0422138X2TX167plate8311-194315102x22tx280L 10LBweight stack plate8400-01041
TOP PLATE
8400-0335
2 SHAFT COLLAR9211-14762
Ø4"x20x38T
RUBBER DONUT9310-017
7
6
6
2
2
5
4
3
77
1
v0-122017
Note:
Part #3 have to be installed after part #7
and before the installation of weight plates set (Part #4)

ASSEMBLY INSTRUCTIONS
Page
M3DHL.3-052016 11
M3DHL
Above shows STEP 5
assembled and completed
D21
D21
M
C6A9
B5
C8
C6
B4
D10
D9 D10
D9
C7
A10
A15#
A13
A14
D14 D14
# Insert A15 throuth the hole
of the first selecting plate and fix it permanently
AC1
AC1
D24
15LB
D25

ASSEMBLY INSTRUCTIONS
Page
M3DHL.3-092015 11.1
M3DHL
Above shows STEP 6
assembled and completed
Cable to constitute illustration
D22
A7
D19
D19
D22
A7
1
2
3
4
5
6
7
8
9
10
D6
D6
The cable is adjusted hole
The cable is adjusted hole
x2
x2