Sunrise Medical STERLING ELITE2 Mini Operating instructions
Service Instrucons
000691023.UK
ELITE2 Mini
ELITE2 XS
ELITE2 Plus
2ELITE2PLUS, XS & MINI Rev.B
If you have any queries about the use, maintenance or safety
of your scooter, please contact your local approved Sunrise
Medical service agent. If you do not know of an approved
dealer in your area or have any other quesons please write
or telephone your local Sunrise Medical oce (Contact
informaon can be found on the back page of this document
or on the website).
3ELITE2PLUS, XS & MINI Rev.B
Contents
1.0 ........................................................4
1.1 This user manual ........................................................ 4
1.2 Idencaonoftheproduct...................................... 5
1.3 Symbolsusedinthismanual...................................... 5
2.0 Safety .................................................................6
2.1 Personnelqualicaon............................................... 6
2.2 Cauonsandwarningstatements ............................. 6
3.0 Tools, parts and components ..............................7
3.1 Tools............................................................................ 7
4.0 Spare parts .........................................................7
5.0 Maintenance & cleaning .....................................8
5.1 Maintenance .............................................................. 8
5.2 Cleaning...................................................................... 9
6.0 Checking the tyres ..............................................9
7.0 Fault Codes And Possible Causes.......................10
8.0 Maintenance Schedule......................................11
8.1 PreventaveMaintenance ....................................... 12
13
...........................................16
10.1 Assembly,replacementandadjustmentinstructions . 16
10.2 ELITE 2 PLUS, MINI & XS Assembly,replacementand
adjustmentinstructions ........................................... 17
Removalofbasket ................................................ 17
Removalofllermoulding................................... 18
Removalofkeyswitch.......................................... 20
Removalofchargerplug ...................................... 21
Removalofnoseconemoulding.......................... 22
Removaloffrontlights ......................................... 24
Removalofgasstrut............................................. 25
Removalofseat.................................................... 27
Removalofseatslider .......................................... 28
Removalofseatsliderspringandseatlatch ....... 29
Removalofbaerycovershroud......................... 31
Removalofbaery/baeries ............................... 32
Removalofcentralrearshroud ........................... 34
Removalofrearshroud(MINIonly) .................... 35
Removaloftransaxlecovershroudandsuspension
spring(MINIonly)................................................. 36
Removalofseatpost............................................ 38
Removalofshockabsorber(PLUS&XSonly)...... 39
Disconneconoffrontandrearframes .............. 41
Bearingsexplodedview ....................................... 42
Disconneconoffrontandrearframes(MINIonly).. 43
Removalofrearlights .......................................... 44
Removalofrearlights(MINIonly) ....................... 45
Removaloffrontbumper..................................... 46
Removaloffrontwheelandbrakedisc ............... 47
Removalofbrakedisc .......................................... 48
Removaloffrontwheelhubassembly(PLUSonly). 49
Removalofcasterforkandyoke(PLUSonly)....... 50
Steeringbearingremoval..................................... 52
Removaloffrontwheel-(XS&MINIonly)........... 53
Removalofdrumbrake-(XS&MINIonly)........... 54
Removalofbrakeshoe-(XS&MINIonly)............ 55
Removaloffrontwheelbearings-(XS&MINIonly)... 56
Removalofllerassemblyandsteeringbearings
-(XS&MINIonly)................................................. 57
Removaloffrontedgingstrip-(XS&PLUSonly) . 59
Removalofoormat............................................ 60
Removalofdrivewheel-(XS&MINIonly)........... 61
Removalofdrivewheel(PLUSonly) .................... 63
Removaloftransaxlewasher-Plusonly .............. 64
Removalofinnertube.......................................... 65
Removalofspeedsensor ..................................... 66
Removalof120A&140AS-Drive......................... 68
Removalof90AS-Drive(MINIonly) .................... 70
Removalofmotorcovershroud .......................... 72
Removalofanpwheels................................... 73
Removalofrearbumper ...................................... 74
Removalofrearmudguard ................................. 75
Removaloftransaxle............................................ 76
Removalofmotorfromgearbox.......................... 77
Removalofbrakefrommotor.............................. 78
Removalofmotorbrush(PLUS&XSonly) .......... 79
Removalofmotorbrush(MINIOnly) .................. 80
Removalofbrakelever........................................ 81
Adjustmentofllerheight................................... 82
Removalofdisplayunitandthrolepod(PLUSonly) 83
Adjustmentofdeltasteeringwheelangle........... 85
Removaloflowerdisplaypod .............................. 86
Removalofller(PLUSOnly) ............................... 88
Removalofspeedselectordial ............................ 90
Removalofwigwag.............................................. 91
Removalofmounngbracket.............................. 92
Aachmentofnewwigwag ................................ 94
...............................................96
4ELITE2PLUS, XS & MINI Rev.B
1.0
1.1 This user manual
This manual contains the instrucons for repairs and general maintenance of the Elite2 Plus, Mini & XS.
Mechanics who do repairs on this scooter must be well trained and familiar with the repair methods and the maintenance of the
scooter.
Always make sure that the work is carried out safely, parcularly with respect to procedures requiring the scooter to be lied up.
We advise that you contact our service department before doing repair work on a scooter that has been involved in an accident.
The following specicaons are important when ordering parts:
• Model
• Year of manufacture
• Idencaon number
• Part number
• Name of the part concerned
This informaon is provided on the idencaon plate. See ‘Idencaon of the product’.
If you have any queries about the use, maintenance or safety of your scooter, please contact your local approved Sunrise Medical
service agent. If you do not know of an approved dealer in your area or have any other quesons please write or telephone:
The following technical documentaon is available / required to service this scooter:
• User manual
• Service manual
Service and technical support
For informaon concerning specic sengs, maintenance or repair works please contact your supplier. They are always prepared to
help you.
Ensure you have at hand:
• Model
• Year of manufacture
• Idencaon number
This informaon is provided on the idencaon plate. See ‘Idencaon of the product’.
5ELITE2PLUS, XS & MINI Rev.B
1.2
242 22 2 0
S.M EDC Code Year Month Build Sequence
215 22 26 12345678
S.M EDC Code Year Week QAD Assigned
1.3 Symbols used in this manual
Warning symbol
Follow the instrucons next to this symbol closely. Not paying careful aenon to these instrucons could result in physical injury or
damage to the scooter or the environment.
Reference symbol
The symbol refers to a separate user manual. This reference will indicate the specic user manual and the secon to which is being
referred.
Example: B 123456789
XS = 214.9kg Rear, 92.1kg Front
Plus = 220.5kg Rear, 94.5kg Front
Mini= 172kg Rear, 74kg Front
Plus/XS = 175kg
Mini = 136kg
XS = 307kg
Plus = 315kg
Mini = 246kg
9o or 10o
Model Type
Elite2 Plus, Elite2 Mini or
Elite2 XS
Date of Manufacture
15km/h or 12km/h
Sunrise Medical GmbH
Kahlbachring 2-4
D-69254 Malsch/Germany
2020-10-01
SCOOTER / SKOTER / ROLLER
242210201001
max
136kg
max
246kg
max
12km/h
max
9º
max
172/74kg
ISO 7176-19:2008
B 123456789
:
Type: Elite2 Mini
6ELITE2PLUS, XS & MINI Rev.B
2.0 Safety
2.1
Service technicians:
• Repairs may only be carried out by trained and authorised service technicians.
• During the execuon of their work, they are at all mes fully responsible for the fullment of locally applicable safety guidelines
and standards.
• Temporary employees and persons in training may only carry out repair and replacement work under the supervision of an
authorised service technician.
2.2
Safety
Safety informaon is indicated with the warning symbol.
Follow the instrucons carefully next to these warning symbols! Not paying careful aenon to these instrucons could result in
physical injury or damage to the scooter or the environment. Where ever possible, safety informaon is provided in the relevant
chapter.
Temperature
• Avoid physical contact with the scooter’s motors at all mes. Motors are connuously in moon during use and can reach high
temperatures. Aer use, the motors will cool down slowly. Physical contact could cause burns.
If you do not use the scooter, ensure that it is not exposed to direct sunlight for lengthy periods of me. Certain parts of the scooter,
such as the seat, the back and the armrests can become hot if they have been exposed to full sunlight for too long. This may cause
burns or allergic reacons to the skin.
Moving parts
• A scooter has moving and rotang parts. Contact with moving parts may result in serious physical injury or damage
to the scooter. Contact with the moving parts of the scooter should be avoided.
The signs, symbols and instrucons axed to the scooter comprise part of the safety facilies. They must never be covered or
removed. They must remain present and clearly legible throughout the enre lifespan of the scooter.
Replace or repair all illegible or damaged signs, symbols and instrucons immediately. Please contact your supplier for assistance.
7ELITE2PLUS, XS & MINI Rev.B
3.0 Tools, parts and components
3.1 Tools
The tools below are needed for various mechanical sengs and maintenance:
Quantity Description
1Screwdriver, flathead -
1Screwdriver, crosshead -
1Hammer (plastic) -
10 Ring spanner 6, 7, 8, 10, 12, 13, 15, 17, 19, 22
8Hex Key 2, 2.5, 3, (2x) 4, (2x) 5, 6
1Punch -
3Socket 13, 17, 19
1Torx screwdriver T8
1Pliers -
Use only high-quality tools for the adjustment(s) described.
Make sure that the hexagon of the spanner is attached securely to the hexagon of the fastening article. This prevents the 'rotation'
of hexagons of fastening articles and spanners that may affect proper adjustment.
4.0 Spare parts
For spare parts please refer to separate manuals.
Repairs may only be carried out by trained and authorised service technicians.
During the execution of their work they are at all times fully responsible for the fulfilment of locally applicable safety guidelines and
standards.
Temporary employees and persons in training may only carry out repair and replacement work under the supervision of an
authorised service technician.
8ELITE2PLUS, XS & MINI Rev.B
5.0 Maintenance & cleaning
The scooter’s lifespan is dependent on it being well maintained.
Due to its modular design, simplicity and wide range of adjustments, the Sterling Elite2 Plus, Mini & XS is a perfect choice for easy
service, refurbishment and recycle requirements.
As a part of our ongoing product improvement iniave, Sunrise Medical reserves the right to change specicaons and design
without noce. Further, not all features and opons oered are compable with all conguraons of the scooter.
All dimensions are approximate and may be subject to change.
For informaon concerning specic sengs, maintenance or repair work, please contact your authorized Sunrise dealer. Always be
sure to menon the model, year of manufacture and idencaon number provided on the idencaon plate of the scooter when
contacng your dealer.
The scooter should be serviced by your authorized Sunrise dealer once a year or, in the case of intensive use, every six months. For a
list of approved authorised dealers in your area please contact Sunrise Medical Service Centre.
The contact details of your local Sunrise medical service centre can be found on the inside front cover of this booklet.
Naonal and Internaonal Website addresses are on the back cover.
5.1 Maintenance
• Loose fasteners should be re-ghtened according to the installaon instrucons. Please refer (unless otherwise specied) to the
general table below for needed Torques.
M3 POZI PAN 2-3 Nm
M4 POZI PAN 3-4 Nm
M5 SKT HD CAP 4-5 Nm
M5 POZI PAN 4-5 Nm
M6 HEX HD 9-10 Nm
M6 BUTT HD 9-10 Nm
M6 SKT HD CAP 9-10 Nm
M8 HEX HD 15-20 Nm
M8 SKT HD CAP 15-20 Nm
M8 SKT BUTT HD 15-20 Nm
M10 HEX HD 20-25 Nm
M10 SKT BTT HD 20-25 Nm
Front Wheel Axle Bolt 32Nm
Rear Wheel Hub Studs 25Nm
Seat Stem Height Bolts 20 Nm
Rear Wheel Centre Mounting
Nuts
55 Nm
Front and Rear Frame
Connection
120 Nm (PLUS & XS)
20 Nm (MINI only)
It will be necessary to use a torque wrench.
• If a broken or loose component is found, disconnue use
immediately and contact your authorised Sunrise Medical supplier
for replacement.
• Check all Velcro fastening straps for correct adhesion when
pressed together.
• Ensure that any contaminaon, such as u, hair, etc is removed
from the Velcro straps. Such contaminaon may aect adhesion.
• If you are in any doubt about the performance requirements of your
scooter contact your Sunrise Medical authorised dealer.
• Aer performing any maintenance or repairs on the scooter you must
make sure that it is funconing correctly before it is used.
• All fasteners must be replaced like for like using the correct length,
tensile strength and materials.
• When replacing self-locking nuts, or nuts/studs secured with a
thread locking soluon, ensure that a suitable thread locking
soluon is reapplied to the fastener.
• Please do not use Nyloc nuts more than once, please dispose aer
use and replace with a new nut.
9ELITE2PLUS, XS & MINI Rev.B
5.2 Cleaning
Ensure the controller is switched o before cleaning.
The scooter should be wiped over once per week with a slightly damp, (not wet), cloth and any u or dust that has accumulated
around the motors should be blown or dusted away.
Make sure that you dry all parts of your scooter if it becomes wet or damp aer cleaning or if it is used in a wet or damp
atmosphere.
It is important that should the scooter be used by more than one person it is cleaned thoroughly to ensure there is no cross
infecon.
You should use a proprietary disinfectant for this task. Please pay aenon to the manufacturer`s instrucons of the disinfectant you
are using.
Inspect the upholstery/seang for tears, dents, wearing or slackening of upholstery parcularly near to metal as this could result in
poor posture or lower levels of comfort and pressure relief.
5.2.1 Cleaning seang:
All parts/accessories such as crutch holders should be cleaned with a damp cloth.
All lateral supports, headrest, armrests, lap belts should be cleaned with a damp cloth.
CAUTION!
Do not use a hose or a pressure or steam washer to clean your scooter.
5.2.2 Cleaning control system:
Clean the control system and the keypad with a cloth dampened with diluted detergent. Be careful not to use excessive water or
force when cleaning the control keypad.
CAUTION!
Never use abrasive or spirit based inammable cleaners.
6.0 Checking the tyres
Check the tyres at least once a week for signs of wear and damage.
Check for:
• Excessive wear on the tyre tread.
• Uneven wear over the surface of the tyre.
• Cuts or holes in the tyre tread.
• Cuts or holes in the tyre walls.
• Sharp objects stuck in the tyre.
• Tyre pressures.
• Tyre studs/nuts are tight.
• Damage to wheel rims.
• Foreign materials/contaminants.
WARNING!
• Put the scooter in drive, switch the scooter off and remove the key before carrying out the checks.
• Never use the scooter if the tyres are found to be defective after carrying out the above checks.
• Wear protective gloves if you have to physically touch the tyres or undercarriage and afterwards wash you hands thoroughly.
10 ELITE2PLUS, XS & MINI Rev.B
7.0 Fault Codes And Possible Causes
ELITE2 PLUS ELITE2 XS - RS
An excessive voltage has been applied to the Power Module.
Check the battery connections.
Check the correct battery charger is being used and that it is functioning properly.
The parking brake has a bad connection.
Check all connections between Motor, Brake and Power Module.
A general control system fault has been detected.
Check that all plugs and sockets are connected.
If the scooter has been driven in extreme weather, gone through a deep puddle or has
been jet washed, place it in a dry warm environment to dry out.
A throttle fault has been detected.
Ensure that the throttle levers are at the neutral or rest position.
The scooter is being prevented from driving by the control system because of an inhibit
signal.
Check that the charger plug is disconnected from the charge socket.
This is not used.
The freewheel lever/switch is activated.
Switch the scooter off, put the scooter back into “DRIVE” mode and switch the scooter
back on again.
The Motor has a short circuit to a battery connection.
Contact your servicing agent.
There is a bad connection to the Motor.
Check all connections to the Motor and Power Module.
Check Motor brushes.
The battery needs charging or there is a bad connection to the battery.
Charge the batteries.
Check the connections to the batteries are tight.
Check the battery charger is switched on and working.
Batteries need changing.
11ELITE2PLUS, XS & MINI Rev.B
After performing any maintenance or repairs on the scooter you
must make sure that it is functioning correctly before it is used.
• Visually inspect the scooter to make sure its parts are
correctly positioned and attached to the scooter and all
fasteners are sufficiently tightened.
• Make sure that the seat is correctly fitted and adjusted.
• Switch on the scooter – Does the battery gauge flash with
the ! symbol or error show on the LCD? This signifies that
there is a fault in the electronic system.
• Refer to section 8.0 for basic troubleshooting.
• Perform the parking brake check.
• Operate all of the electric options, including lights and
indicators to make sure that they work correctly.
• Drive the scooter to make sure the scooter performs as it
did before.
WARNING!
• If you are in any doubt about the performance
requirements of your scooter contact your Sunrise Medical
authorised dealer.
• Only carry out the maintenance tasks listed below together
with any general cleaning.
• Do not attempt any task you are not sure of.
Due to its construction, high level of flexibility and the modular
construction system make the Elite2 ideal for re-use. Individual
accessories and options can be fitted and removed very
quickly and are a range of possibilities so that individual
adjustments can be made to suit the end user.
Maintenance and Inspection Schedule
Daily
Weekly
Quarterly
Six month
Annually
Check battery level indicator and charge if necessary.
¯
Check the control levers on the tiller are not bent or damaged.
¯
Ensure all removable parts are securely fastened.
¯
Check lap strap for wear and make sure the buckle is operational.
¯
Check the Parking brake clicks on and off.
¯
Check tyres and inflate if required.
¯
Ensure any visible nuts and bolts are tight.
¯
Ensure all cables and connectors are sound and are tidy and out of the way.
¯
Clean the scooter and upholstery regularly.
¯
Battery terminal inspection – Remove any corrosion and apply Vaseline.
¯
Check upholstery, seating, headrests, arm pads for wear.
¯
Complete inspection, safety check and service should be made by a Sunrise Medical
authorised dealer.
¯
8.0 Maintenance Schedule
12 ELITE2PLUS, XS & MINI Rev.B
Component
Pre 2020 Post January 2021
Year 1
Service
Year 2
Service
Year 4
Service
Year 6
Service
Year 2
Service
Year 4
Service
Year 6
Service
Charger plug/loom X X X X X X X
Speed sensor/sensor loom X X X X X X X
S-Drive X X X
XS fork X X X X X
PLUS fork X X X X X
Tiller gas strut X X X
Wig-Wag potentiometer X X X X X
PLUS front wheel bearings X X X X X
Key switch X X X X X X X
PLUS tiller X X X X X
Front light X X X X X
Chassis X X
Motor/transaxle X X
Suspension X X X X X
Wheel bearings X X X
Panels When damaged When damaged
Tyres Wear item Wear item
8.1
• The key components of the Elite2 scooter have been designed, manufactured, specified and tested in a way to maximise their
lifespan. As with all components, some will fail sooner than expected but Sunrise Medical has undertaken 1000’s of testing
hours to minimise the chance of this occurring.
• The lifespan of components prior to 2021 has been very good by industry standards. Key components have been improved and
therefore the life expectancy of these components post 2021 is even better.
• It is important to note that the life expectancy of pre 2020 components is at least 4 years. After 8 years of use between 79% and
99.4% of components did not fail.
• The following information may be used to predict planned maintenance, with the aim of avoiding un-planned repairs.
13ELITE2PLUS, XS & MINI Rev.B
9.0
Operating temp: -25degC to 50DegC
Storage temp: -40degC to 65degC
Moisture resistance: IPX4
No restrictions on humidity and air pressure
Sunrise Medical Logistics BV
Groningenhaven 18-20, 3433
PE, Nieuwegein, Netherlands
T: +31 (0)30 - 60 82 182 Customer Service
F: +31 (0)30 - 60 55 880
www.sunrisemedical.com
Model Sterling Elite2 Mini
Max. user weight 136kg 300lb
EN12184 class: B -
Metric system values Imperial system
Comments
MAX. MAX.
Total length 1270mm 1341mm 50.0” 52.8” Standard conguraon, without
basket and with basket
Total width 610mm 24.0”
Total weight 110kg 242.5lb Standard conguraon with baeries
Transport weight of the heaviest part
60Ah Baery 19.8kg 43.6lb
Seat with slide 19kg 19.7kg 41.9lb 43.4lb Without headrest / with headrest
Dynamic stability (rated slope) 136kg User
with 90A controller 9˚
with 140A controller 9˚
Min. braking distance at maximum speed -2390mm -94.0”
Stac stability 15˚/15˚/15˚ Downwards / Upwards / Sideways
Range of acon (ISO 7176-15)
25km 38.8km 15.5mi 24.1mi
NB: The following aspects have a
negave inuence on the range of
acon: Obstacles, rugged terrain,
driving on slopes, exposure to
temperatures below freezing point
and frequent use of powered seat
opons.
Climbing capability for obstacles 72mm 2.8”
Max speed forward 10 kph 12 kph 6.2mph 7.4mph
Turning radius 1230 mm 48.4”
Turning space / reversing width 1500 mm 59.0”
Ground clearance 50 mm 2.0”
Tyre Pressure 1.8 bar 2.4 bar 26 PSI 35 PSI
Maximum baery dimensions (l x b x h) 197 x 167
x 155
255 x 170
x 175
7.7” x 6.6”
x 6.1”
10” x 6.7”
x 6.9”
Baery capacity 40 Ah / 60 Ah -
Maximum permissible charging voltage -24V - -
Maximum charging current - 10A - -
Eecve seat depth 440 mm 17.3”
Eecve seat width 470 mm 18.5”
Seat to oor height 432 mm 507 mm 17.0” 20.0” To scooter oor
Back rest angle -45˚ +45˚ - -
Back rest height 500 mm 19.7”
Seat adjustment -68mm +68mm -2.7” +2.7” Front - rear, from centre posion
Armrest height 260 mm 10.2” To seat surface at 90˚
14 ELITE2PLUS, XS & MINI Rev.B
Model Sterling Elite2 XS
Max. user weight 175kg 385.8lb
EN12184 class: B -
Metric system
values
Imperial system
Comments
MAX. MAX.
Total length 1390mm 54.7” Standard conguraon
Total width 670mm 26.4”
Total weight 132 kg 291lb Standard conguraon with baeries
Transport weight of the heaviest part
72Ah Baery 23.0Kg 50.7lb
Seat with slide 22.0kg 48.5lb
Dynamic stability (rated slope) 10˚ -175 kg User
Min. braking distance at maximum speed -4500mm -177.2”
Stac stability 15˚/15˚/15˚ -Downwards / Upwards / Sideways
Range of acon (ISO 7176-15)
44km 27.3mi
NB: The following aspects have a
negave inuence on the range of
acon: Obstacles, rugged terrain, driving
on slopes, exposure to temperatures
below freezing point and frequent use of
powered seat opons.
Climbing capability for obstacles 100mm 3.9”
Max speed forward 10 kph 15 kph 6.2mph 9.3mph
Turning radius 1400 mm 55.1”
Turning space / reversing width 1850 mm 72.8”
Ground clearance 110 mm 4.3”
Tyre Pressure 1.8 bar 2.4 bar 26 PSI 35 PSI
Maximum baery dimensions (l x b x h) 255 x 170 x 175 10” x 6.7” x 6.9”
Baery capacity 60 Ah / 72 Ah -
Maximum permissible charging voltage -24V
Maximum charging current - 10A
Eecve seat depth 460 mm 18.1”
Eecve seat width 475 mm 18.7”
Seat to oor height 440 mm 515 mm 17.3” 20.4” To scooter oor
Back rest angle -45˚ +45˚ - -
Back rest height 510 mm 20.0”
Seat adjustment -80mm +80 mm -3.1” +3.1” Front - rear, from centre posion
Armrest height 260 mm 10.2” To seat surface at 90˚
15ELITE2PLUS, XS & MINI Rev.B
Model Sterling Elite2 Plus
Max. user weight 175kg 385.8lb
EN12184 class: B -
Metric system
values
Imperial system
Comments
MAX. MAX.
Total length 1390mm 54.7” Standard conguraon
Total width 650mm 25.6”
Total weight 140 kg 308.6lb Standard conguraon with baeries
Transport weight of the heaviest part
72Ah Baery 23.0Kg 50.7lb
Seat with slide 22.0kg 48.5lb
Dynamic stability (rated slope) 10˚ -175 kg User
Min. braking distance at maximum speed -4500mm -177.2”
Stac stability 15˚/15˚/15˚ -Downwards / Upwards / Sideways
Range of acon (ISO 7176-15)
44km 27.3mi
NB: The following aspects have a
negave inuence on the range of
acon: Obstacles, rugged terrain, driving
on slopes, exposure to temperatures
below freezing point and frequent use of
powered seat opons.
Climbing capability for obstacles 100mm 3.9”
Max speed forward 10 kph 15 kph 6.2mph 9.3mph
Turning radius 1400 mm 55.1”
Turning space / reversing width 1850 mm 72.8”
Ground clearance 135 mm 5.3”
Tyre Pressure 1.8 bar 2.4 bar 26 PSI 35 PSI
Maximum baery dimensions (l x b x h) 255 x 170 x 175 10” x 6.7” x 6.9”
Baery capacity 60 Ah / 72 Ah -
Maximum permissible charging voltage -24V
Maximum charging current - 10A
Eecve seat depth 460 mm 18.1”
Eecve seat width 475 mm 18.7”
Seat to oor height 440 mm 515 mm 17.3” 20.4” To scooter oor
Back rest angle -45˚ +45˚ - -
Back rest height 510 mm 20.0”
Seat adjustment -80mm +80 mm -3.1” +3.1” Front - rear, from centre posion
Armrest height 260 mm 10.2” To seat surface at 90˚
16 ELITE2PLUS, XS & MINI Rev.B
10.0
10.1 Assembly, replacement and adjustment instructions
Assembly, replacement and adjustment instructions
The paragraphs 6.2 cover illustrated assembly and replacement instructions.
Every separate visual instruction is prefaced with:
• Preparation remarks
• Instructions
• Tools used
• Notice (if applicable): extra notes covering information you need when executing the specific task
17ELITE2PLUS, XS & MINI Rev.B
10.2 ssembly, replacement and adjustment instructions
Removal of basket
Preparation
Switch the power off by turning the ignition key
Instructions
Suitable work area required!
• Follow the illustrated instruction for removing the basket
and fixings from the front of the scooter.
• Rebuild the scooter in reverse order once completed.
Tools used
Fig. 10.2.1
1. Slide up and remove basket (A)
Fig. 10.2.2
2. Unscrew and remove the basket bracket (C) by removing 2 (B)
screws
NOTE: Please hand ghten upon reassembly
A
1
B
C
2
Fig. 10.2.1
Fig. 10.2.2
18 ELITE2PLUS, XS & MINI Rev.B
Preparation
Switch the power off by turning the ignition key
Instructions
Suitable work area required!
• Follow the illustrated instruction for removing the front and
rear tiller moulding from the scooter.
• Rebuild the scooter in reverse order once completed.
Tools used
Fig. 10.2.3
1. Remove 6 (A) screws from the rear ller moulding
NOTE: Please hand ghten upon reassembly
Fig. 10.2.4
2. Unscrew nut and remove gas strut handle (B)
Fig. 10.2.5
3. Remove front ller moulding (C)
1
A
2
B
3
C
Fig. 10.2.3
Fig. 10.2.4
Fig. 10.2.5
19ELITE2PLUS, XS & MINI Rev.B
Fig. 10.2.6
4. Unscrew and remove 4 (D) screws from inside the front moulding
NOTE: Please hand ghten upon reassembly
Fig. 10.2.7
5. Remove rear ller moulding (E)
4
D
5
E
Fig. 10.2.6
Fig. 10.2.7
20 ELITE2PLUS, XS & MINI Rev.B
1
A
Preparation
Switch the power off by turning the ignition key
Instructions
Suitable work area required!
• Follow the illustrated instruction for removing the key
switch.
• Rebuild the scooter in reverse order once completed.
• In order to complete this, you must first remove the basket,
remove front and rear tiller mouldings and disconnect key
switch and power.
Tools used
22
Fig. 10.2.8
1. Unscrew and remove xing nut (A) from key switch
Fig. 10.2.9 (Older key switch)
2. Remove key switch (B) and wiring through the front of the
moulding
Fig. 10.2.10
2. Remove key switch (B) and wiring through the front of the
moulding
2
B
2
B
Fig. 10.2.8
Fig. 10.2.9
Fig. 10.2.10
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