Takex Asw-sg85f User manual

COMPONENTS1CONNECTIONS4

SAFETYCAUTIONS2

OPERATINGCAUTIONS3

Wafermappingsensor

●Input/outputcircuit

Capacitorground

DC12〜24V

DC5V

Lightemissioninhibitinput

Outputinhibitinput

CHanderroroutputs

※Foranoiseprevention,acapacitorisinstalledbetween

the0Vpowersupplyandthesensor'saluminumcase.

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Internalcircuit

Thefollowingcautionsmustbestrictlyobservedinordertoensuresafety.

1.Thisproductisnotdesignedfortheuseinsafetysystemswhichdetectthe

presenceofhumanbody.Donotusethisproducteitherdirectlyorindirectly

forapplications.

2.Donotusethisproductwhenitscaseorcableisinadamagedcondition.

3.Donotattempttodisassemble,repair,ormodifythisproduct.

4.Donotusethisproductinenvironmentswhereﬂammable,explosive,or

corrosivegasesarepresent.

5.Donotusethisproductinenvironmentswheretheproductcouldbeexposed

tooilsandchemicals.

6.Donotusethisproductinwater,inrain,oroutdoors.

7.Donotusethisproductunderconditionsorinenvironmentswhichexceed

theproductratings.

8.Donotusethisproductinlocationswhichareexposedtodirectsunlight.

9.Donotusethisproductinlocationswhichreceivedirectvibrationsorimpact

shocks.

10.Donotwipethisproductwiththinner,alcohol,oranyotherorganicsolvent.

11.Performdailyinspectionsandperiodicinspections(approximatelyeveryweek)

togetherwiththeprescribedmaintenance/inspectionprocedurestoverify

thattheproductisfunctioningnormally.

12.Thisproductmustbediscardedofasindustrialwaste.

(refertodimensionsforshapesandsizesofeachcomponent.)

TAKENAKAELECTRONIC

INDUSTRIALCO.,LTD.

Headoﬃce,factory

Telephone

FAX

:

20 -1

Narano -cho,Shinomiya,Yamashina -ku,

:Kyoto

607 -8032

,Japan

＋81

581

7111

＋81

581

7118

InstructionManual

1.Placinghigh-voltagecables,powercables,andtheproductwiringtogetherina

singleconduitorductcouldcauseinduction-relatedmalfunctionsandpossible

equipmentdamage.Makesuretoseparatethesecableswhenwiring.

2.Avoidapplyinganexcessiveforcetothecables.

3.

AlwaysinstallanFG(framegroundterminal)whenusingacommerciallyavailable

switchingregulator.

4.Becausedetectionisenabled1secaftertheproduct'spoweristurnedON,

alwayswait1secafterpowerONbeforeattemptingtotheusetheproduct.

Iftheloadandtheproductareconnectedtodiﬀerentpowersupplies,besure

toturntheproduct'spowerONﬁrst.

5.BecauseanoutputpulsemaybegeneratedatpowerOFF,werecommendthat

theloadortheloadline'spowerbeturnedOFFﬁrst.

6.DonotuseinapplicationswherethepoweristurnedONandOFFina

continuousmanner.

7.Fortheoperationpowersupply,limitthecurrent(2A)inaccordancewiththe

conductorsizewhichisconnectedtotheconnector.

8.Screwsshouldnotbescrewed-in8mmormoreintothesensorwhenmounting.

Chooseaproperlengthofscrewsaccordingtothethicknessoftheﬁxingbody.

Thesensormaybedamagedifinappropriatelylongscrewsareused.

Comb

Switchcover

CH1(1stbeamaxis)mark

M4x8screw

※

ConnectorFujitsu

FCN-361J040-AU

Fixingplateforpacking

(Removebeforeusingsensor)

※(TheM4×8screwsareusedtoﬁx

theﬁxingplate.Donotusethesescrews

tomounttheproduct.)

●Pinconﬁgurationdiagram

Eachsignalispassedfromthesensorthroughthecable,andconverted

fromserialtoparallelintheconnector.Threeconnectorpinsareused

eachforthepowercable's+24Vand0V.

toallowtheconsumptionandoutputcurrent,

connectthethreeinparallel.

Whenusingthe*1and*2lightemissioninhibitinputandoutputinhibit

input,connectthereturnwiretotheconnector's0V(B8,B13,B14).

Thetwolightemissionsinhibitinputandoutputinhibitoutputwiresare

connectedinthesensor.

AFujitsuFCN-361J040-AUconnectorisused.

Conﬁrmthattheconnectoriscorrectlyconnectedbeforeturningthe

powerON.

Donotusednon-speciﬁedpinnumbersforjunctionwiring,etc.

+24V

CH1

CH2

CH3

Ch4

Ch5

Ch6

Ch7

CH8

CH9

CH10

CH11

CH12

CH13

Ch14

CH15

CH16

Ch17

CH18

CH19

CH20

CH21

CH22

CH23

CH24

CH25

CH26*4

B10

B11

B13

B14

B16

B17

B19

B20

A10

A11

A12

A13

A14

A15

A16

A17

A18

A19

A20

Sensor Name Connectornumber

* 1：Lightemissioninhibitinput

* 2：Outputinhibitinput

*3：Erroroutput

* 4：ASW-SG86F

Externalwiringandconnectornumber

ASW -SG85F/ASW -SG86F

Internalcircuit

OPERATION5

SETTING6

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・Left-sidesetting:Standardoperationmode(defaultsetting)

・Right-sidesetting:Automaticsensitivityadjustmentmode

●

Preparation

Firmlysecurethewiringconnectorsasdescribedinsection4

"Connections".BeforeturningthepowerON,removetheswitch

coverandmaketheappropriateswitchselections(seesection6(1)

"Switches").

*Afterchangingtheswitchsettings,besuretoturnthepower

OFFandbackON.

(1)TurnthepowerON.

*BeforeturningthepowerON,checkagaintoverifythatthe

connectionsarecorrect.

Usecarebecausetheoutputsarenotequippedwithshort-circuit

protectioncircuits.

(2)TheTEACHmodeisestablishedwhenthepoweristurnedON.

*WhenintheTEACHmode,verifythatnothingisblockingthelight

beam.

(3)Performstandardoperation(seesection6(2)"Functions").

*Becausetheproducthasbeenadjustedtodetectwaferswhich

arenearlytransparent,anfalseoutputcouldoccuriftheproduct

issubjectedtoanimpactshockorvibrationwhilethesensoris

movingorstationary.

Moreover,amalfunctioncouldoccurifthecomb'stipistouched

bythewafer,orbyaﬁnger.

Ifthecombistouchedinthismanner,theTEACHoperationmust

berepeated(seesection6(2)"Functions").

*Ifthecombbecomesdamaged,replaceitasdescribedinsection

8"MaintenanceandInspection".

(1)Switches(seeFig.1)

Openthesensor'sswitchcover,thenspecifythedesiredoperation

modebysettingthetwoswitches.

●

SwitchA(outputoperationsetting)speciﬁesthesensor

outputoperation.

・Normaloutputmode:settheswitchtotheleft.

(OutputON/OFFoccursaccordingtoobjectpresence/absence.

Thisisthedefaultsetting.)

・Latchoutputmode:settheswitchtotheright

(OncetheoutputswitchesON,thisONstatusismaintained.)

*Thelatchoutputmode(sensoroutputONHOLD)canbe

canceledbyexecutingtheLightemissioninhibitsignal.

●

SwitchB(automaticsensitivityadjustmentsetting)is

usedforsensorsensitivityadjustments.

Thisadjustmentoperationautomaticallyadjuststhesensitivityof

eachopticalaxischannelindividuallyandisrequiredonlyaftera

combhasbeenreplaced.

Besuretoperformtheadjustmentafterreplacingacombwhichhas

becomedamaged,etc.

SettheswitchBtoautomaticsensitivityadjustmentmodeandturn

thepowerON.

Besurethatnothingisblockingthelightduringtheautomatic

sensitivityadjustmentoperation(lightreceptionisrequiredatthis

time).

Followingtheautomaticsensitivityadjustmentoperation,besureto

returntheswitchsettingtothestandardoperationsuretoreturn

theswitchsettingtothestandardoperation

SwitchA:Outputoperationsetting

Normaloutputmode←→Latchoutputmode

SwitchB:Automaticsensitivityadjustmentsetting

Standardoperationmode←→Automaticsensitivityadjustment

(2)Functions

●

PowerONandTEACHoperation

WhenpoweristurnedONinthestandardoperationmode,the

internalcircuit'soperationischecked,andaninitialTEACH

operationoccurs.

 BesurethatnothingisblockingthelightatpowerON.

Ifteachingcannotbeperformedforsomereason(lightisblocked,

combismissingordamaged,etc.),theerroroutputturnsON,and

theerrorchannel'soutputturnsON/OFFrepeatedly.

●

Outputinhibitinput

Turnseachchannel'sopencollectoroutputOFFregardlessofthe

sensoroperationstatus.

Thisfunctioncanbeusedwhentheoutputsofmultiplesensors

areconnectedinparalleltoaPLC.

Thisfunctioninhibitstheoutputsofunnecessarysensorswhichis

areconnectedtothePLC.

●

Lightemissioninhibitinput

WhenthisinputisturnedON,a"lightblocked"and"outputON"

statusoccursatallchannels.

WhenthisinputisturnedOFF,are-teachingoperationoccurs.

Performthisre-teachingoperationwhilethesensorremains

stationary.

Donotperformare-teachingoperationwhilethesensorisinmotion.

There-teachingoperationiscompletedwithinapproximately1sec

afterthelightemissioninhibitinputisturnedOFF.

After1secelapses,performamotionoperation.

Toobtainoptimaldetection,turnthelightemissioninhibitinputON

→OFFwhilethesensorisinastandbystatus(beforeproceeding

tothewaferdetectionoperation)inordertoperformre-teaching.

●

Erroroutput

AnerroroutputisissuedatpowerONifanoperationalproblem

exists(abnormalchannelcondition,insuﬃcientlightreception,

lightabnormalityduetoadamagedcomb,malfunctiondueto

ambientlightinterference,etc.).

WhentheerroroutputturnsON,theerrorchannel'soutputturns

ON/OFFrepeatedly.

SwitchA:Outputoperation,setting(factorysetting)

SwitchB:Automatic

sensitivityadjustmentsetting

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●

Timechart

TeachingoccursatpowerONandatthelightemissioninhibitinput.

Ifteachingcannotbeperformedorasensormalfunctionisdetected

forsomereason,theerroroutputturnsON,andtheerrorchannel's

outputturnsON/OFFrepeatedly.

Whenusingthelightemissioninhibitinputhadbeenusedtoperform

re-teaching,there-teachingoperationisperformedafterthelight

emissioninhibitinputrecovery.Therefore,alwayswaitonesecond

orlongerbeforestartingoperation.

●

Automaticsensitivityadjustment

Thisadjustmentisusedtoadjustthecombsensitivityfollowinga

combreplacement.Besuretoperformtheautomaticsensitivity

adjustmentafterreplacingacomb.

Thisadjustmentcanbeperformedsimplybysettingtheswitchto

theautomaticsensitivityadjustmentmode,andthenturningthe

powerON.

BeforeturningthepowerON,besurethatthenothingisblocking

thelight.

AlloutputsareONduringtheautomaticsensitivityadjustment.

Theadjustmenttakesapproximately6seconds.Whencompleted,

alloutputsturnOFF,ONthenOFF,indicatingthattheadjustmentis

completed.

Ifanerrorchannelexistswhentheautomaticsensitivityadjustment

occurs,theerrorchannel'soutputturnsON/OFFrepeatedly.

Iftheadjustmentiscompletednormally,returntheswitchtothe

standardoperationmode,thenturnthepowerOFFandbackON

againbeforestartingoperation.

●

Latchoutputmode

Thismodedetectsthewaferedge,andisusedforhightransmittance

(translucent/transparent)wafers.

Aftertheedgeisdetected,theoutputONstatusismaintained.

Notethatofsomewafertypes(dependingontheedgethicknessand

shape)ismaynotbedetected.

Therefore,besuretoevaluatethewaferattributescarefullybefore

operation.

Moreover,inordertodetectthewaferedge,thewaferconveyance

speedmustbe10mm/sec.orless.

●

Resetthelatchoutput

Wheninthelatchoutputmode,thelatchONstatuscanbereset

(outputOFF)byturningthelightemissioninhibitinputtoONand

thenOFF.

MAINTENANCEANDINSPECTION8

RATINGS/PERFORMANCE/SPECIFICATIONS9

OPERATINGENVIRONMENT

Afterreplacingadamagedcomb,besuretoperformtheautomatic

sensitivityadjustment.

Seesection6-1"Switches"fortheautomaticsensitivityadjustment

procedure.

*Althoughthecombsaredetachable,usecarewhendetachingthem.

Moreover,donotinterchangethecombpositions.

OFF

Light

received

Light

blocked

Checkthelightisblockednormally.

Re-teachingrange

Openrange

1sec

PowerON

Allchannels

output

Lightemission

inhibitinput

Output

inhibitinput

Detachingacomb Attachingacomb

①Pressthecomblockinglevers

inwardthenpullupwardto

removethecomb.

②Afterproperlyorientingthecomb,

pressitinuntilalatchingsound

(click)isheard.Thislocksthe

combinplace.

Throughbeam

24VDC±10%,ripple10%orless

1.8Worless

12msorless

InfraredLED(870nm)

Opencollectororcontactinput

OutputinhibitON:1.5Vorless;OFF:4Vorless

Attachedcablewithconnector(FujitsuFCN-361J040-AU)

Sensorunit:Polycarbonate;Housing:Aluminum

Detachabletype

8-inchwafer

(normaloutputmode:transmittanceof30%orless/

latchoutputmode:transmittanceof70%orless)

Dark-ON

Normaloutpoutmode/latchoutputmodeselectable(with

switch)ONaterroroutput

NPNopencollectoroutput

Rating:sinkcurrent30VDCorless,20mAorless

Opencollectorinputorcontactinput

LightemissioninhibitON:1.5Vorless;OFF:4Vorless

Normaloutputmode:LightemissioninhibitatON.

Re-teachingatOFF.

Latchoutputmode:Latchoutputreset,Light

emissioninhibitatON.

Re-teachingatOFF

Ambientillumination

Ambienttemperature

Ambienthumidity

Protectivestructure

Vibration

Shock

1,500 lxorless

−10〜＋55℃(non-freezing)

35〜85％RH(non-condensation)

ＩＰ40

10〜55Hzdoubleamplitude0.5,X,Y,Zdirections,2hourseach

300m/s

X,Y,Zdirections,3timeseach

Operation

range

Operation

range

Mountinginstruction7

M4tapmountingholesareprovidedasshownbelow.

(RefertotheOutlineDimensionsfordetails.)

M4tapdepth8mm

*ReplacementsensorunitModel:ASW-F2500

Model

Numberofchannels

6.35mm

25ch 26ch

Operationmanual

ASW−SG85F

ASW−SG85F−05

ASW−SG86F

ASW−SG86F−05

Cablelength:3m Cablelength:3m

Cablelength:0.5m Cablelength:0.5m

Approx.

390g

Approx.

250g

Approx.

400g

Approx.

260g

Wafertypes

pitch

Detectionmethod

Comb

Powersupply

Currentconsumption

Operationmode

Outputmode

Responsetime

Lightsource

Outputinhibitinput

Lightemission

inhibitinput

re-teaching

Connection

Material

Weight

Accessories

※Fornoiseprevention,acapacitorisinstalledbetween

the0Vpowersupplyandthesensor'saluminumcase.

4/4

DIMENSIONS10 （Units：mm）

ABH

0151（ʼ14−3）

WARRANTY11

TakenakaElectronicIndustrialCo.,Ltd.(Takenaka)guaranteesthequalityoftheproductdescribedinthismanual,basedonTakenakaQuality

Standard.Pleasecontacttheagentorsalesoﬃcewhereyouboughttheproductifyouﬁndanydefects.

1《Warrantyperiod》

Thewarrantyperiodofthisproductisoneyearaftertheinvoicedate.Thiswarrantydoesnotapplytoconsumablepartssuchasbatteriesor

relays.RegardingaproductofanothermanufacturersoldbyTakenaka,thewarrantyconformstothequalitystandardofthemanufacturer.

2《Scopeofwarranty》

Ifanydefectisfoundduringthewarrantyperiod,Takenakawillrepairorreplacetheproductwithoutcharge.

Thefollowingcasesarenotcoveredbythewarrantyevenwithinthewarrantyperiod.Pleasenotethatthewarrantyperiodisnotextendedafter

arepairorreplacement.

①Iftheproductisusedinappropriatelyorusedunderinappropriateconditionsthatarenotdescribedintheinstructionmanualorspeciﬁcations.

②Ifthedefectiscausedbyimpropermaintenance,includingafailuretoreplaceconsumableorperiodicalpartsasdescribedintheinstruction

manualorspeciﬁcations.

③Ifthedefectisnotdirectlycausedbythewarrantiedproduct.

④IftheproductismodiﬁedorrepairedbypersonsnotauthorizedbyTakenaka.

⑤Ifthedefectiscausedbyroughhandling,dropping,orcollisionaftertheproductisdelivered.

⑥IfthedefectcouldnotbepredictedfromatechnicalviewpointatthetimeTakenakamadetheagreementfor,manufactured,orinstalledtheproduct.

⑦Ifthedefectiscausedbyanaturaldisastersuchasaﬁre,ﬂood,earthquake,lightning(includingalightningsurge)andsoon,oranaccident

suchasanabnormalvoltagethatTakenakaisnotresponsiblefor.

ThewarrantyprovidedhereisonlyfortheTakenakaproductanddoesnotcoveranysecondarydamagecausedbyproblemsrelatedtotheproduct.

3《TargetofWarranty》

(1)WhencombiningtheTakenakaproductwithaproductmadebyanothermanufacturer,conﬁrmanyrelatedlaws,rules,regulations,standards,

andsoon.Itisthecustomerʼsresponsibilitytoconﬁrmthesuitabilityoftheproductforthesystemordeviceitistobecombinedwith.

(2)Thisproductisdesignedandmanufacturedforindustrialuse.Thiswarrantydoesnotcovertheapplicationoftheproductto:

(1)Equipmentfornuclearfacilitiesincludingnuclearpowerstationsornuclearcontrolfacilities,incinerationsystems,railwayvehicles,aircraftor

automobilesandtheirrelatedfacilities,medicalequipment,entertainmentequipment,safetydevices,equipmentregulatedbyadministrative

bodiesorspeciﬁcindustries.

(2)Equipmentthatmaycreateseriousdangeroradverselyaﬀecthumanlifeorproperty.

(3)Publicutilitiesforelectricity,towngasorwatersupply,orequipmentthatrequiresconsistentreliability,suchas24-hourcontinuousoperation.

(4)Usageoutdoorsorusageinconditionsorenvironmentsthatarenotprescribedintheinstructionmanuals.

(5)Usageorequipmentthatrequiresconsiderablecareorattentiontosafety,similartothecasesin①to③.

ThiswarrantymaycovertheseapplicationsifTakenakaisnotiﬁedabouttheapplicationoftheproductbeforesaleandthecustomerapproves

thecompatibilityandthespeciﬁcationoftheproductbywrittenagreementand/orbyprovidingtherequiredsafetymeasures.

DISCLAIMER12

●

Thisproductisdesignedforindustrialapplicationstodetectthepresence,absence,orpassageofavarietyofobjects.Ithasnofunctionsto

preventdisasters,accidents,deathorinjuries.Takenakawillassumenoresponsibilityfordamagesorlossesresultingfromaccidentsordisasters

causedbyafailureoftheproduct,incompletewiringorinstallation,oranyactthatdoesnotfollowtheinstructionmanual.

Wewillassumenoresponsibilityfordamagesorlossescausedby:

●

Earthquakes,lightning(includinglightningsurges),ﬁresthatwearenotresponsiblefor,actsorincidentscausedbythirdparties,intentionalor

accidentalmisuse,orusageunderotherabnormalconditions.

●

Anysecondarydamagecausedbytheusage,faultyoperation,ormalfunctionoftheproductlikesuspendedoperationormalfunctionofa

connecteddeviceorsystem,damagetoadevice,lossofproﬁt,interruptionofbusiness,corruptionorlossofmemorycontents,costof

restoration,etc.

●

Misuse,failurerelatedtomaintenance,installationordeinstallation,orfailuretofollowthecontentsoftheinstructionmanual.

●

Anymalfunction(includingfalsealarmorlostalarm)causedbythecombinationwithaconnecteddeviceorsoftwareoverthatwehavenocontrol.

TheresponsibilityofTakenakaislimitedtotheextentofrepairorreplacementoftheproduct.Theexpensesweareliableforwillnotexceedthe

originalproductcost.

[The dimensions shown in these drawings apply to the bottom end(※2), not the protrusion

end(※1)of the combs]

Ø6

0.4 0.4

※tail of the protrusion end of the comb

R0.6

(23°)

(10)

2-M4TAP×8

1.8

※2